High-frequency thawing device
阅读说明:本技术 高频解冻装置 (High-frequency thawing device ) 是由 岸本卓士 于 2020-03-03 设计创作,主要内容包括:本发明提供一种高频解冻装置,其特征在于,具备:加热室(1),上部电极(2a)和下部电极(2b),平行配置在该加热室(1)内且被解冻物插入在其间,高频电源(4)以及匹配电路(6),将高频电压施加在上部电极(2a)和下部电极(2b)之间,功率检测电路(5),检测被施加的高频电压的反射功率,控制装置(7),基于从在功率检测电路(5)的检测信号的从解冻开始时以来的变化,推定被解冻物的进展状态,判断解冻完成,基于判断控制高频电源(4)。(The present invention provides a high-frequency thawing apparatus, comprising: the thawing apparatus comprises a heating chamber (1), an upper electrode (2a) and a lower electrode (2b) which are arranged in parallel in the heating chamber (1) with an object to be thawed interposed therebetween, a high-frequency power supply (4) and a matching circuit (6) which apply a high-frequency voltage between the upper electrode (2a) and the lower electrode (2b), a power detection circuit (5) which detects reflected power of the applied high-frequency voltage, and a control device (7) which estimates the progress state of the object to be thawed based on a change from the thawing start time of a detection signal of the power detection circuit (5), determines that thawing is completed, and controls the high-frequency power supply (4) based on the determination.)
1. A heating high-frequency thawing apparatus is characterized by comprising:
a heating chamber,
an upper electrode and a lower electrode disposed in parallel in the heating chamber with an object to be thawed interposed therebetween,
a voltage applying section that applies a high-frequency voltage between the upper electrode and the lower electrode,
a reflected power detection unit for detecting the reflected power of the high-frequency voltage applied by the voltage application unit,
a thawing completion determination unit that estimates a state of progress of the object to be thawed based on a change from a time of thawing start of the detection signal at the reflected power detection unit and determines completion of thawing,
and a control unit that controls the voltage application unit based on the determination by the thawing completion determination unit.
2. The high-frequency thawing apparatus according to claim 1, wherein the thawing completion determination unit determines that thawing has been completed when the detection signal changes from an increase region indicating a rapid increase in reflected power to a steady region not indicating a rapid increase.
3. The high-frequency thawing apparatus according to claim 2, comprising:
an extended heating mode in which heating is extended even after the detection signal is changed to the stable region,
the control unit uses a time from the start of heating until the detection signal reaches the stable region as an element for determining an extended heating time in the extended heating mode.
4. The high-frequency thawing apparatus according to claim 3, wherein the control unit further uses temperature information before the start of heating of the object to be thawed as an element for determining the time for the extended heating in the extended heating mode.
5. The high-frequency thawing apparatus according to any one of claims 1 to 4, wherein the voltage application unit comprises a matching circuit that adjusts impedance when a ratio of reflected power of incident power of the high-frequency voltage exceeds a threshold value,
the thawing completion determination unit determines that thawing has been completed when the ratio of the reflected power to the incident power of the high-frequency voltage does not exceed the threshold value even after a predetermined time has elapsed after the impedance adjustment of the matching circuit.
Technical Field
The present invention relates to a high-frequency thawing apparatus for applying a high-frequency electric field to an object to be thawed such as frozen food to thaw the object.
Background
A high-frequency thawing apparatus is known which applies a high frequency of MHz or more and thaws an object to be thawed, such as a food frozen by dielectric heating (for example, patent documents 1 and 2). The high-frequency thawing apparatus includes an upper electrode and a lower electrode in a heating chamber, and performs thawing by dielectric loss of a thawed object by supplying a high-frequency electric field between the two electrodes from a high-frequency power supply. Since the induction heating method is a method in which a parallel electric field uniformly reaches the inside of a frozen food, it is suitable for thawing a large-sized object to be thawed, as compared with thawing by microwave using a microwave oven.
Disclosure of Invention
Technical problem to be solved by the invention
However, in the conventional high-frequency thawing apparatus, a predetermined processing time (for example, 15 minutes per 1000g of meat) is set according to the type and amount (size, weight) of the object to be thawed. Therefore, before starting the treatment, it is necessary to recognize the type and amount of the object to be thawed and set the treatment time based on the recognized type and amount.
Further, when thawing is performed for a predetermined processing time, there is a problem that the completion accuracy is unstable due to excessive thawing caused by an excessively long processing time due to a difference in the shape of the food, the initial temperature of the food (the temperature before thawing is started), or the like, or conversely, due to insufficient thawing caused by an excessively short processing time.
An object of one aspect of the present invention is to realize a high-frequency thawing apparatus having excellent completion accuracy without setting a thawing time.
Means for solving the problems
In order to solve the above problem, a high-frequency device according to an aspect of the present invention includes: a heating chamber, an upper electrode and a lower electrode which are arranged in parallel in the heating chamber and between which an object to be thawed is inserted; a voltage applying section that applies a high-frequency voltage between the upper electrode and the lower electrode; a reflected power detection unit that detects reflected power of the high-frequency voltage applied by the voltage application unit; a thawing completion determination unit that estimates a state of progress of the object to be thawed based on a change from a time of thawing start of the detection signal at the reflected power detection unit and determines completion of thawing; and a control unit that controls the voltage application unit based on the determination by the thawing completion determination unit.
Effects of the invention
According to an aspect of the present invention, a high-frequency thawing apparatus having excellent completion accuracy can be realized without setting a thawing time.
Drawings
Fig. 1 is a schematic diagram showing a configuration of a high-frequency thawing apparatus according to a first embodiment of the present invention.
Fig. 2 is a diagram showing a circuit configuration in the high-frequency thawing apparatus.
Fig. 3 is a diagram showing a correlation between detection signals of incident power and reflected power detected by the power detection circuit of the high-frequency thawing apparatus and a thawing progress state when thawing an object to be thawed.
FIG. 4 is a flowchart showing the operation of the high-frequency thawing apparatus.
FIG. 5 is a diagram showing the correlation between detection signals of incident power and reflected power detected by the power detection circuit of the high-frequency thawing apparatus and the progress of thawing when thawing an object to be thawed,
which is different from fig. 3 in the initial temperature of the thawed matter.
Fig. 6 is a flowchart showing the operation of the high-frequency thawing apparatus according to the second embodiment of the present invention.
Detailed Description
[ first embodiment ]
Hereinafter, an embodiment of the present invention will be described in detail. First, a schematic configuration of a high-frequency thawing apparatus according to the present embodiment will be described with reference to fig. 1 and 2. Fig. 1 is a schematic diagram showing the configuration of the high-frequency thawing apparatus according to the present embodiment. Fig. 2 is a diagram showing a circuit configuration in the high-frequency thawing apparatus.
The high-frequency thawing apparatus applies a high-frequency electric field to an
As shown in fig. 1, the high-frequency thawing apparatus includes a heating chamber 1, an
The heating chamber 1 is formed of a metal frame. The
The high-frequency power source 4 transmits a voltage signal of a frequency in a band from HF to VHF. The voltage signal transmitted from the high-frequency power supply 4 is amplified to a desired power by an amplifier (not shown). The amplified voltage signal is transmitted to the matching
The
As shown in fig. 2, the
Returning to fig. 1, the
The detection signals of the incident power and the reflected power are input from the
Fig. 3 is a diagram showing a correlation between detection signals of incident power and reflected power detected by the
As shown in fig. 3, the
When the high-frequency electric field is applied and the moisture contained in the
Then, as shown in fig. 3, the amount of increase in reflected power with time is large and the rate of change is steep (increasing region) for a while after thawing is started. This is because a large amount of moisture contained in the thawed
Using the correlation between the reflected power and the change in the moisture state of the
In the present embodiment, after the
In the example of fig. 3, the interval between the fourth and fifth impedance adjustments takes about 2.2 minutes, and the interval of about 1.5 minutes from the end becomes long. Then, the interval between the fifth and sixth impedance adjustments was set to be 5.3 minutes longer. In the waveform state, the time T1 is set to 4 minutes, for example. When the ratio RW/FW does not exceed 10% even after 4 minutes has elapsed since the impedance adjustment, the
The time T1 is a value that varies depending on the output of the high-frequency power supply 4, the threshold X for impedance adjustment, and the like. Therefore, the time until the
Next, the operation of the high-frequency thawing apparatus having the above-described configuration will be described with reference to the flowchart of fig. 4. Fig. 4 is a flowchart showing the operation of the high-frequency thawing apparatus. The
The high-frequency voltage supplied from the high-frequency power supply 4 is supplied to a capacitor formed by the
While the high-frequency power source 4 is operating, the incident power and the reflected power are measured by the
When the
When the impedance adjustment is performed, the
When the
Note that, although not shown in the flowchart of fig. 4, if the repetition of the processing of S4 and S5 continues after a predetermined time has elapsed, the operation jumps to the stop of the high-frequency power supply of S8.
(Effect)
In the above configuration, the detection signal of the reflected power estimates the progress of thawing of the object based on the change in the reflected power from the start of thawing, and changes from an increase region showing a rapid increase (an increase region in which the rate of change in the reflected power with respect to time is steep) to a steady region not showing a rapid increase (a steady region in which the rate of change in the reflected power with respect to time is gradually close to horizontal), thereby determining completion of thawing.
Thus, since the user appropriately determines completion of thawing by the high-frequency thawing apparatus based on the type and amount (size) of the
In addition, although temperature unevenness is less likely to occur as compared with thawing by microwaves, when the surface temperature of the
Further, in the above-described configuration, with the ratio RW/FW used for the impedance adjustment, even if the ratio RW/FW does not exceed the threshold value X after the time T1 has elapsed from the previous impedance adjustment, it is judged that the detection signal of the reflected power has changed to the stable region. This makes it possible to include the thawing completion determination process in the conventional impedance adjustment process flow.
[ second embodiment ]
Other embodiments of the present invention will be described below. For convenience of explanation, members having the same functions as those described in the above embodiments are given the same reference numerals, and the explanation thereof will not be repeated.
In the food material such as sliced raw fish which is eaten without being heated after thawing, it is preferable to finish thawing in a state of being heated to, for example, 10 ℃ instead of 0 ℃. This is because the human tongue can feel the deliciousness and taste of food at a temperature of 10 c instead of 0 c. By heating to 0 deg.C or higher in the range where ice is felt, the sashimi can be made more delicious.
The high-frequency thawing apparatus according to the present embodiment differs from the high-frequency thawing apparatus according to the first embodiment only in that it has an extended heating mode and heats the
The
In the present embodiment, when the extended heating mode is selected, the
However, the time Tt required for thawing depends not only on the heat capacity of the
Fig. 5 is a diagram showing a correlation between detection signals of incident power and reflected power detected by the
As is clear from a comparison of fig. 3 and 5, the time Tt required for thawing depends on the initial temperature, and the time required for the initial temperature to be lower is longer. Therefore, for example, the extended heating time is k (k > 0) times the thawing required time Tt, and similarly, the heating is started from 0 ℃, but the lower initial temperature extends the heating time and the finish temperature increases.
Therefore, for example, when k is set based on an initial temperature of-20 ℃, k' after correction is corrected to a time required for thawing Tt (-40 ℃) × k after correction when the initial temperature is-40 ℃. Thus, the completion temperature is stabilized regardless of the initial temperature.
The correction value for correcting the value k is stored as a table in a storage unit provided in the
The operation of such a high-frequency thawing apparatus will be described with reference to the flowchart of fig. 6. Fig. 6 is a flowchart showing the operation of the high-frequency thawing apparatus according to the present embodiment. The
In S12, when it is judged that thawing has been completed, the time Tt × k (or k') required for thawing is set as the extended heating time. Then, in S13, it is repeatedly determined whether or not the time of the prolonged heating set in S12 has elapsed. If it is judged at S13 that the voltage has passed (YES), the routine proceeds to S8 where the output of the high frequency power source 4 is stopped.
The information on the initial temperature of the
Normal thawing in which stopping is performed at 0 ℃ or thawing by an extended heating mode can be set by the
[ third embodiment ]
Other embodiments of the present invention will be described below. For convenience of explanation, members having the same functions as those described in the above embodiments are given the same reference numerals, and the explanation thereof will not be repeated.
When a food material such as meat is sliced, the whole may be frozen to such an extent that the food material is easily cut with a knife or a slicer, and the food material may be easily processed as compared with a completely thawed state. Therefore, it is desired to stop the thawing function in a half-thawed state where the whole is frozen to such an extent that the whole is easily cut with a knife or a microtome. The high-frequency thawing apparatus according to the present embodiment is different from the high-frequency thawing apparatus according to the first embodiment only in that it further includes a half-thawing function for stopping thawing of the
When the half-thaw is selected, the
It is preferable that the time T2 for determining the semi-thawing state be adjusted by the initial temperature of the
The full thawing or the half thawing can be set by the
[ conclusion ]
A high-frequency thawing apparatus according to embodiment 1 of the present invention includes a heating chamber 1, an
In the high-frequency thawing apparatus according to aspect 2 of the present invention, in aspect 1, the thawing completion determination unit may be configured to determine that thawing has been completed when the detection signal changes from an increase region indicating a rapid increase in reflected power to a stable region not indicating a rapid increase.
In the high-frequency thawing apparatus according to
In the high-frequency thawing apparatus according to aspect 4 of the present invention, in
In the high-frequency thawing apparatus according to
The present invention is not limited to the above embodiments, and various modifications can be made within the scope shown in the claims, and embodiments obtained by appropriately combining technical means disclosed in different embodiments are also included in the technical scope of the present invention. Further, new technical features can be formed by combining the technical means disclosed in the respective embodiments.
Description of the reference numerals
1 heating chamber
2a upper electrode
2b lower electrode
3 object to be thawed
4 high frequency power supply (Voltage applying part)
5 Power detection circuit (reflected power detection unit)
6 matching circuit (Voltage applying part)
6a, 6b variable capacitor
6c variable coil
7 control device (control unit, thawing completion determination unit)
8 operation input unit
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