Full-automatic mattress surface cloth edge locking machine and mattress surface cloth edge locking method
阅读说明:本技术 一种全自动的床垫面布锁边机及床垫面布锁边方法 (Full-automatic mattress surface cloth edge locking machine and mattress surface cloth edge locking method ) 是由 叶健辉 于 2020-07-10 设计创作,主要内容包括:本发明公开了一种全自动的床垫面布锁边机及床垫面布锁边方法,全自动的床垫面布锁边机包括机身、工作台组件、锁边组件、压紧组件和机械手组件,工作台组件包括旋转机构和旋转工作台;锁边组件包括平移机构、摆角机构和锁边机构;压紧组件包括压板传动机构和压板;机械手组件包括机械手传动机构和机械手。本发明的有益效果是:本发明的全自动的床垫面布锁边机能够全自动地进行床垫面布加工,自动加工时,能够加工床垫面布的圆角,能够进行锁边,且能对厚床垫面布进行加工,其加工效果优于人工加工。(The invention discloses a full-automatic mattress surface cloth serging machine and a mattress surface cloth serging method, wherein the full-automatic mattress surface cloth serging machine comprises a machine body, a workbench assembly, a serging assembly, a pressing assembly and a manipulator assembly, wherein the workbench assembly comprises a rotating mechanism and a rotating workbench; the serging assembly comprises a translation mechanism, a swing angle mechanism and a serging mechanism; the pressing assembly comprises a pressing plate transmission mechanism and a pressing plate; the manipulator assembly comprises a manipulator transmission mechanism and a manipulator. The invention has the beneficial effects that: the full-automatic mattress surface cloth serging machine can be used for processing mattress surface cloth in a full-automatic mode, round corners of the mattress surface cloth can be processed during automatic processing, serging can be performed, thick mattress surface cloth can be processed, and the processing effect is superior to manual processing.)
1. The utility model provides a full-automatic mattress face cloth machine of lockstitching a border which characterized in that: the machine comprises a machine body, a workbench assembly, a serging assembly, a pressing assembly and a manipulator assembly, wherein the workbench assembly comprises a rotating mechanism and a rotating workbench; the serging assembly comprises a translation mechanism, a swing angle mechanism and a serging mechanism, the translation mechanism is arranged on the side edge of the machine body, the swing angle mechanism is arranged on the translation mechanism, and the serging mechanism is arranged at the upper end of the swing angle mechanism; the machine body is provided with a pressing plate mounting bracket and a mechanical arm mounting bracket, and the pressing plate mounting bracket and the mechanical arm mounting bracket extend upwards to the upper part of the rotary workbench at the side edge of the machine body; the pressing assembly comprises a pressing plate transmission mechanism and a pressing plate, the pressing plate transmission mechanism is connected with the upper end of the pressing plate mounting support and drives the pressing plate to move up and down, and the pressing plate is opposite to the rotary workbench; the manipulator assembly comprises a manipulator transmission mechanism and a manipulator, the manipulator transmission mechanism is connected with the upper end of the manipulator mounting support, the manipulator transmission mechanism is connected with and drives the manipulator to move up and down and move left and right, and the manipulator is located at the front end of the serging mechanism facing the direction of the machine body.
2. The fully automatic mattress topper overlocking machine of claim 1, wherein: the rotary mechanism comprises a workbench transmission assembly, a first driving motor and a first belt pulley group, the workbench transmission assembly and the first driving motor are mounted on the machine body, the workbench transmission assembly and the first driving motor are connected through the first belt pulley group for transmission, and the rotary workbench is connected to the upper end of the workbench transmission assembly.
3. The fully automatic mattress topper overlocking machine of claim 1, wherein: the translation mechanism comprises a second driving motor, a second belt pulley group, a first linear guide rail and a first sliding table, and the swing angle mechanism comprises a third driving motor and a swing angle transmission assembly; the first linear guide rail is horizontally arranged on the side edge of the machine body, the first sliding table is arranged on the first linear guide rail and can horizontally move along the first linear guide rail, the second driving motor and the first sliding table are connected and driven through the second belt pulley set, the third driving motor is arranged on the first sliding table, the upper end of the third driving motor is connected with the swing angle transmission assembly, and the upper end of the swing angle transmission assembly is connected with the edge locking mechanism.
4. The fully automatic mattress topper overlocking machine of claim 1, wherein: the manipulator transmission mechanism comprises a fourth driving motor, a third belt pulley group, a second linear guide rail, a second sliding table, a driving cylinder, a third linear guide rail and a third sliding table; a second linear guide rail is horizontally arranged at the upper end position of the manipulator mounting bracket, a second sliding table is arranged on the second linear guide rail, a fourth driving motor is connected with the second sliding table through a third pulley group for transmission, a driving cylinder and a third linear guide rail are vertically arranged on the second sliding table in the longitudinal direction, and the third sliding table is arranged on the third linear guide rail; the driving cylinder is connected with and drives the third sliding table to move along the track of the third linear guide rail; and a manipulator is fixedly arranged on the third sliding table.
5. The fully automatic mattress topper overlocking machine of claim 1, wherein: the pressing plate is rotatably connected with the pressing plate transmission mechanism.
6. The fully automatic mattress topper overlocking machine of claim 1, wherein: the axis of the workbench transmission assembly is superposed with the axis of the pressing plate transmission mechanism.
7. A method for lockstitching a border of a mattress surface cloth, which adopts the full-automatic lockstitching machine for the mattress surface cloth as claimed in any one of claims 1 to 6, and the lockstitching step is,
(1) the mattress surface cloth is placed on the rotary workbench, the center of the mattress surface cloth is positioned at the centers of the rotary workbench and the pressing plate, and the pressing plate moves downwards to press and fix the mattress surface cloth;
(2) the swing angle mechanism drives the serging mechanism to rotate clockwise by 45 degrees, and the translation mechanism drives the serging mechanism to enter a first pinhole position of the mattress shell fabric;
(3) the manipulator presses the mattress surface cloth under the drive of the manipulator transmission mechanism, so that the mattress surface cloth cannot rotate, and the serging mechanism rotates 45 degrees anticlockwise;
(4) the rotating mechanism drives the rotating workbench to rotate, the edge locking mechanism locks and sews the mattress surface cloth, and the swing angle mechanism and the translation mechanism adjust the rotating angle and the translation position of the edge locking mechanism according to the rotating position of the mattress surface cloth; the rotating mechanism rotates 360 degrees, and the edge locking mechanism completes the edge locking and sewing of the periphery of the mattress surface cloth 6;
(5) the translation mechanism drives the serging mechanism to return to the initial position.
8. The mattress panel overlock method of claim 7, wherein: in the step (2), the first pinhole position where the edge locking mechanism enters is positioned in the middle of one straight edge of the mattress surface cloth.
9. The mattress panel overlock method of claim 7, wherein: in the step (4), when the edge locking mechanism locks the straight edge of the mattress surface cloth, the direction of the front end of the edge locking mechanism is always vertical to the straight edge of the mattress surface cloth, and when the edge locking mechanism locks the rounded corner of the mattress surface cloth, the front end of the edge locking mechanism always faces the circle center position corresponding to the rounded corner.
Technical Field
The invention relates to the technical field of machining, in particular to a full-automatic mattress shell fabric edge locking machine and a mattress shell fabric edge locking method.
Background
The existing mattress surface cloth serging production process generally comprises the steps that a worker manually operates an industrial serging machine to carry out mattress surface cloth serging operation, great human factors exist when the worker operates the industrial serging machine, the produced products are uneven in quality, the production efficiency is low, and great manpower and material resources are required to be occupied in production and quality inspection. With the development and progress of mechanical automatic production, the manual operation is replaced by the mechanical automatic production, so that the labor cost can be reduced, and the production efficiency can be improved. The automatic mattress surface cloth edge sewing machine consisting of three multi-needle sewing machine heads cannot process the round edges of the mattress surface cloth, cannot automatically lock the edges and can only sew two straight lines; the thick material can not be processed, and the processing effect is not quick and good for manual processing.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art and provides a full-automatic mattress shell fabric serging machine and a mattress shell fabric serging method.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a full-automatic mattress cover fabric serging machine comprises a machine body, a workbench assembly, serging assemblies, a pressing assembly and a manipulator assembly, wherein the workbench assembly comprises a rotating mechanism and a rotating workbench; the serging assembly comprises a translation mechanism, a swing angle mechanism and a serging mechanism, the translation mechanism is arranged on the side edge of the machine body, the swing angle mechanism is arranged on the translation mechanism, and the serging mechanism is arranged at the upper end of the swing angle mechanism; the machine body is provided with a pressing plate mounting bracket and a mechanical arm mounting bracket, and the pressing plate mounting bracket and the mechanical arm mounting bracket extend upwards to the upper part of the rotary workbench at the side edge of the machine body; the pressing assembly comprises a pressing plate transmission mechanism and a pressing plate, the pressing plate transmission mechanism is connected with the upper end of the pressing plate mounting support and drives the pressing plate to move up and down, and the pressing plate is opposite to the rotary workbench; the manipulator assembly comprises a manipulator transmission mechanism and a manipulator, the manipulator transmission mechanism is connected with the upper end of the manipulator mounting support, the manipulator transmission mechanism is connected with and drives the manipulator to move up and down and move left and right, and the manipulator is located at the front end of the serging mechanism facing the direction of the machine body.
Among the above-mentioned technical scheme, rotary mechanism includes workstation transmission assembly, first driving motor and first pulley group, and workstation transmission assembly and first driving motor install on the fuselage, connect the transmission through first pulley group between workstation transmission assembly and the first driving motor, and rotary table connects the upper end at workstation transmission assembly.
In the above technical scheme, the translation mechanism includes a second driving motor, a second pulley set, a first linear guide rail, and a first sliding table, and the swing angle mechanism includes a third driving motor and a swing angle transmission assembly; the first linear guide rail is horizontally arranged on the side edge of the machine body, the first sliding table is arranged on the first linear guide rail and can horizontally move along the first linear guide rail, the second driving motor and the first sliding table are connected and driven through the second belt pulley set, the third driving motor is arranged on the first sliding table, the upper end of the third driving motor is connected with the swing angle transmission assembly, and the upper end of the swing angle transmission assembly is connected with the edge locking mechanism.
In the above technical scheme, the manipulator transmission mechanism includes a fourth driving motor, a third pulley group, a second linear guide rail, a second sliding table, a driving cylinder, a third linear guide rail, and a third sliding table; a second linear guide rail is horizontally arranged at the upper end position of the manipulator mounting bracket, a second sliding table is arranged on the second linear guide rail, a fourth driving motor is connected with the second sliding table through a third pulley group for transmission, a driving cylinder and a third linear guide rail are vertically arranged on the second sliding table in the longitudinal direction, and the third sliding table is arranged on the third linear guide rail; the driving cylinder is connected with and drives the third sliding table to move along the track of the third linear guide rail; and a manipulator is fixedly arranged on the third sliding table.
In the technical scheme, the pressing plate is rotatably connected with the pressing plate transmission mechanism.
In the technical scheme, the axis of the workbench transmission assembly is superposed with the axis of the pressing plate transmission mechanism.
A mattress surface cloth edge locking method, which adopts the full-automatic mattress surface cloth edge locking machine in the technical proposal and comprises the steps of edge locking,
(1) the mattress surface cloth is placed on the rotary workbench, the center of the mattress surface cloth is positioned at the centers of the rotary workbench and the pressing plate, and the pressing plate moves downwards to press and fix the mattress surface cloth;
(2) the swing angle mechanism drives the serging mechanism to rotate clockwise by 45 degrees, and the translation mechanism drives the serging mechanism to enter a first pinhole position of the mattress shell fabric;
(3) the manipulator presses the mattress surface cloth under the drive of the manipulator transmission mechanism, so that the mattress surface cloth cannot rotate, and the serging mechanism rotates 45 degrees anticlockwise;
(4) the rotating mechanism drives the rotating workbench to rotate, the edge locking mechanism locks and sews the mattress surface cloth, and the swing angle mechanism and the translation mechanism adjust the rotating angle and the translation position of the edge locking mechanism according to the rotating position of the mattress surface cloth; the rotating mechanism rotates 360 degrees, and the edge locking mechanism completes the edge locking and sewing of the periphery of the
(5) the translation mechanism drives the serging mechanism to return to the initial position.
In the step (2) of the method, the first pinhole position entered by the edge locking mechanism is positioned in the middle of one straight edge of the mattress surface cloth.
In the step (4) of the method, when the edge locking mechanism locks the straight edge of the mattress surface cloth, the direction of the front end of the edge locking mechanism is always vertical to the straight edge of the mattress surface cloth, and when the edge locking mechanism locks the rounded edge of the mattress surface cloth, the front end of the edge locking mechanism always faces the circle center position corresponding to the rounded edge.
The invention has the beneficial effects that: the full-automatic mattress surface cloth serging machine can be used for processing mattress surface cloth in a full-automatic mode, round corners of the mattress surface cloth can be processed during automatic processing, serging can be performed, thick mattress surface cloth can be processed, and the processing effect is superior to manual processing.
Drawings
Fig. 1 is a front view of the overall structure of the present invention.
Fig. 2 is a schematic top view of the overall structure of the present invention.
Fig. 3 is a schematic diagram of the first operating state of the present invention.
Fig. 4 is a schematic diagram of the second operating state of the present invention.
Fig. 5 is a schematic diagram of the third operating state of the present invention.
Fig. 6 is a schematic diagram of the operating state four of the present invention.
Fig. 7 is a schematic diagram of the operating state five of the present invention.
Fig. 8 is a schematic diagram of the operating state six of the present invention.
Fig. 9 is a schematic illustration of the operating state seven of the present invention.
Fig. 10 is a schematic diagram of the operating state eight of the present invention.
Fig. 11 is a schematic diagram of the operating state nine of the present invention.
Reference numerals
1. A body; 11. a pressure plate mounting bracket; 12. a manipulator mounting bracket; 2. a table assembly; 21. a table drive assembly; 22. a first drive motor; 23. a first pulley set; 24. rotating the working table; 3. a lockstitch component; 31. a second drive motor; 32. a second pulley set; 33. a first linear guide rail; 34. a first sliding table; 35. a third drive motor; 36. a swing angle transmission assembly; 37. a serging mechanism; 4. a compression assembly; 41. a pressure plate transmission mechanism; 42. pressing a plate; 5. a manipulator assembly; 51. a fourth drive motor; 52. a third pulley set; 53. a second linear guide; 54. a second sliding table; 55. a driving cylinder; 56. a third linear guide rail; 57. a third sliding table; 58. a manipulator; 6. mattress surface cloth.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1-2, a fully automatic
The workbench component 2 is mainly used for placing and rotating
The serging component 3 is mainly used for serging and sewing the edge of the
The hold-down assembly 4 is mainly used for preventing the
The robot assembly 5 is primarily used to press the
When the full-automatic
Referring to fig. 3 to 11, the overlocking method of the fully automatic overlocking machine for the
(1) the
(2) the swing angle mechanism drives the
(3) the
(4) the rotating mechanism drives the rotating workbench 24 to rotate, the
(5) the translation mechanism moves the
In step (2) of the above-mentioned overlock method, the first pinhole position where the
In the step (4) of the above-mentioned overlock method, when the
The above-mentioned overlocking method is explained by taking the
The above examples are intended to illustrate rather than to limit the invention, and all equivalent changes and modifications made by the methods described in the claims of the present invention are intended to be included within the scope of the present invention.
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