阅读说明：本技术 一种多功能电枢绝缘处理设备 (Multifunctional armature insulation processing equipment ) 是由 魏雄强 柯凯 于 2020-07-20 设计创作，主要内容包括：一种多功能电枢绝缘处理设备,包括主支架,主支架上设置有滴浸封装装置,滴浸封装装置下方设置有电枢装夹装置,电枢装夹装置下方设置有浸涂装置,电枢装夹装置的左侧设置有烘箱,主支架顶部设置有排风口,滴浸封装装置包括伺服模组、滴漆管、滴胶管、漆储料罐、胶储料罐、电动泵和保温装置,浸涂装置包括环氧粉末流化装置,环氧粉末流化装置中设置有流化箱,主支架中设置有第一升降机构,第一升降机构与流化箱连接。本发明一次装夹能全自动完成相应工艺处理。本设备可以适用于多种不同工艺的产品混料生产,真正做到绝缘处理设备的柔性化,同时兼顾产品产能,可以实现小批量全自动生产。(The utility model provides a multi-functional armature insulation processing equipment, including the main support, be provided with on the main support and drip packing plant, it is provided with armature clamping device to drip packing plant below, armature clamping device below is provided with dip-coating device, armature clamping device's left side is provided with the oven, the main support top is provided with the air exit, it includes servo module to drip packing plant, the pipe that drips lacquer, the glue dripping pipe, the lacquer storage tank, glue storage tank, electric pump and heat preservation device to drip packing plant, dip-coating device includes epoxy powder fluidizer, be provided with the fluidization case among the epoxy powder fluidizer, be provided with first elevating system in the main support, first elevating system is connected with the fluidization case. The invention can complete corresponding process treatment fully automatically by one-time clamping. The equipment can be suitable for the product mixing production of various different processes, really realizes the flexibility of the insulation processing equipment, simultaneously considers the product productivity and can realize the small-batch full-automatic production.)

1. A multifunctional armature insulation processing equipment is characterized in that: comprises a main support (4), a dipping packaging device is arranged on the main support (4), an armature clamping device (6) is arranged below the dipping packaging device, a dipping coating device is arranged below the armature clamping device (6), an oven (16) is arranged on the left side of the armature clamping device (6), an air outlet (14) is arranged on the top of the main support (4),

the dripping and immersing packaging device comprises a servo module (19), a dripping paint pipe (17), a glue dripping pipe, a paint storage tank (18), a glue storage tank, an electric pump (20) and a heat preservation device, wherein the paint storage tank (18) and the glue storage tank are both positioned in the heat preservation device, the dripping paint pipe (17) and the glue dripping pipe are both connected with the servo module (19) through connecting pieces, the paint storage tank (18) and the glue storage tank are respectively connected with the liquid inlet end of the electric pump (20) through guide pipes, the dripping paint pipe (17) and the glue dripping pipe are respectively connected with the liquid outlet end of the electric pump (20) through guide pipes,

armature clamping device (6) include first straight line slip table (5), first straight line slip table (5) include first slider, fixedly connected with bearing structure (7) on the first slider, the upper portion of bearing structure (7) is provided with a pivot (22), fixedly on bearing structure (7) be provided with one first motor (10), the power take off end of first motor (10) is connected with pivot (22) through first drive mechanism, the one end fixedly connected with one linking arm (25) of pivot (22), the length direction of linking arm (25) and the axial direction of pivot (22) are perpendicular, the one end of linking arm (25) and the rear side fixed connection of one support door plant (12), support the axial direction parallel of door plant (12) and pivot (22), be provided with a through-hole in support door plant (12), be provided with one main shaft (23) in the through-hole, the one end of main shaft (23) extends to the front side of supporting door plant (12) and with a coaxial fixed connection (9) The chuck (9) comprises a movable clamping jaw clamp (8), the rear side of the supporting door panel (12) is fixedly provided with a second motor (11), the power output end of the second motor (11) is connected with the other end of the main shaft (23) through a second transmission mechanism (24),

the dip-coating device comprises an epoxy powder fluidizing device (2), a fluidizing box (3) is arranged in the epoxy powder fluidizing device (2), a first lifting mechanism (1) is arranged in a main bracket (4), the first lifting mechanism (1) is connected with the fluidizing box (3),

the main support (4) in be provided with the controller, the signal output part of controller is connected to the signal input part of oven (16), servo module (19), electric pump (20), heat preservation device, first straight line slip table (5), second motor (11), first motor (10), first elevating system (1) respectively.

2. The multifunctional armature insulation processing apparatus according to claim 1, wherein: the air conditioner also comprises an exhaust fan (15), and one end of the exhaust fan (15) is connected with the exhaust outlet (14) through a pipeline.

3. The multifunctional armature insulation processing apparatus according to claim 1, wherein: the main support (4) in be provided with second straight line slip table (21), second straight line slip table (21) include the second slider, the second slider is connected with servo module (19).

4. The multifunctional armature insulation processing apparatus according to claim 1, wherein: an operation panel (13) is arranged on one side of the main support (4), and a signal output end of the operation panel (13) is connected to a signal input end of the controller.

5. The multifunctional armature insulation processing apparatus according to claim 1, wherein: the electric pump (20) adopts a peristaltic pump or a screw pump.

Technical Field

The invention relates to the field of machinery, in particular to an armature dripping and soaking technology, and specifically relates to multifunctional armature insulation processing equipment.

Background

With the development of new energy automobile motors, flat copper wire motors are more and more widely applied, varnish is needed to be used for impregnating a motor stator, and insulating materials are needed to be used for insulating welding spot parts. The conventional treatment mode at home and abroad adopts an epoxy powder coating process aiming at the insulation treatment of armature welding spots, wherein the epoxy powder is a thermosetting and nontoxic coating, a high molecular weight cross-linked structure coating is formed after curing, the coating has excellent chemical corrosion resistance and higher mechanical properties, particularly has optimal wear resistance and adhesive force, is 100% of solid, has no solvent and no pollution, and the powder utilization rate can reach more than 95%. In the prior art, independent equipment is adopted for carrying out insulation treatment such as dripping, packaging and dip-coating on the armature, the armature needs to be positioned, clamped, disassembled and transported for many times in the production process, flexible manufacturing cannot be achieved, and great difficulty is brought to trial production and production of products.

Disclosure of Invention

The invention aims to provide multifunctional armature insulation processing equipment which aims to solve the technical problem that in the armature insulation processing process in the prior art, the armature needs to be positioned, clamped, disassembled and transferred for multiple times to bring great difficulty to production.

The invention relates to a multifunctional armature insulation processing device, which comprises a main bracket, wherein a dripping and soaking packaging device is arranged on the main bracket, an armature clamping device is arranged below the dripping and soaking packaging device, a dipping and coating device is arranged below the armature clamping device, an oven is arranged on the left side of the armature clamping device, an air outlet is arranged at the top of the main bracket,

the dripping and dipping packaging device comprises a servo module, a paint dripping pipe, a glue dripping pipe, a paint storage tank, a glue storage tank, an electric pump and a heat preservation device, wherein the paint storage tank and the glue storage tank are both positioned in the heat preservation device, the paint dripping pipe and the glue dripping pipe are both connected with the servo module through connecting pieces, the paint storage tank and the glue storage tank are respectively connected with a liquid inlet end of the electric pump through guide pipes, the paint dripping pipe and the glue dripping pipe are respectively connected with a liquid outlet end of the electric pump through guide pipes,

the armature clamping device comprises a first linear sliding table, the first linear sliding table comprises a first sliding block, a supporting structure is fixedly connected onto the first sliding block, a rotating shaft is arranged at the upper part of the supporting structure, a first motor is fixedly arranged on the supporting structure, the power output end of the first motor is connected with the rotating shaft through a first transmission mechanism, a connecting arm is fixedly connected to one end of the rotating shaft, the length direction of the connecting arm is perpendicular to the axial direction of the rotating shaft, one end of the connecting arm is fixedly connected with the rear side of a supporting door plate, the supporting door plate is parallel to the axial direction of the rotating shaft, a through hole is formed in the supporting door plate, a main shaft is arranged in the through hole, one end of the main shaft extends to the front side of the supporting door plate and is coaxially and fixedly connected with a chuck, a movable claw clamp is arranged in the chuck, a second motor is fixedly arranged at the rear side of the supporting door plate, and,

the dip coating device comprises an epoxy powder fluidizing device, a fluidizing box is arranged in the epoxy powder fluidizing device, a first lifting mechanism is arranged in a main support and is connected with the fluidizing box,

the main support in be provided with the controller, the signal output part of controller is connected to oven, servo module, electric pump, heat preservation device, first linear sliding table, second motor, first elevating system's signal input part respectively.

Preferably, the device also comprises an exhaust fan, and one end of the exhaust fan is connected with the exhaust outlet through a pipeline.

Preferably, a second linear sliding table is arranged in the main support and comprises a second sliding block, and the second sliding block is connected with the servo module.

Preferably, an operation panel is disposed on one side of the main support, and a signal output end of the operation panel is connected to a signal input end of the controller.

Preferably, the electric pump adopts a peristaltic pump or a screw pump.

Compared with the prior art, the invention has positive and obvious effect. The multifunctional armature insulation treatment equipment can independently select different insulation treatment process combinations according to the structural characteristics and requirements of different products, and carry out formula setting on different products. The equipment is set according to the formula, and corresponding process treatment can be completed fully automatically by one-time clamping. The equipment can be suitable for the product mixing production of various different processes, really realizes the flexibility of the insulation processing equipment, simultaneously considers the product productivity and can realize the small-batch full-automatic production.

Drawings

Fig. 1 is a schematic structural view of a multifunctional armature insulation processing device of the present invention.

Fig. 2 is a schematic structural diagram of an armature clamping device in the multifunctional armature insulation processing equipment.

Fig. 3 is a schematic view of the support door of the armature clamping device in the multifunctional armature insulation processing equipment after rotating.

Fig. 4 is a schematic diagram of a side view of a chuck in the multifunctional armature insulation processing equipment of the invention.

Fig. 5 is a schematic front view of a chuck in the multifunctional armature insulation processing device of the invention.

Detailed Description

The present invention will be further described with reference to the drawings and examples, but the present invention is not limited to the examples, and all similar structures and similar variations using the present invention shall fall within the scope of the present invention.