阅读说明：本技术 一种用于废料再利用的焦球成型系统 (Coke ball forming system for waste recycling ) 是由 余明朗 蒋边 于 2020-06-30 设计创作，主要内容包括：本发明提供一种应用于炭材筛下物再利用技术领域的用于废料再利用的焦球成型系统,所述的用于废料再利用的焦球成型系统的炭材粉供应部件(1)、粘合剂供应部件(2)、炭材灰供应部件(3)分别与搅拌机(4)连接,搅拌机(4)和焦球成型机(5)之间设置输送带Ⅰ(6),焦球成型机(5)与烘干窑(7)的烘干窑入口(8)之间设置输送带Ⅱ(9),烘干窑(8)的烘干窑出口(10)设置输送带Ⅲ(11)。本发明所述的用于废料再利用的焦球成型系统,对回收的炭材粉、炭材灰进行再加工处理,避免炭材粉、炭材灰低价处理导致的资源浪费,消除炭材粉、炭材灰处理不当造成的环境污染问题,降低企业成本,同时符合能源再利用及环保要求。(The invention provides a coke ball forming system for recycling waste, which is applied to the technical field of recycling of undersize of carbon materials, wherein a carbon powder supply component (1), an adhesive supply component (2) and a carbon ash supply component (3) of the coke ball forming system for recycling the waste are respectively connected with a stirrer (4), a conveying belt I (6) is arranged between the stirrer (4) and a coke ball forming machine (5), a conveying belt II (9) is arranged between the coke ball forming machine (5) and a drying kiln inlet (8) of a drying kiln (7), and a conveying belt III (11) is arranged at a drying kiln outlet (10) of the drying kiln (8). The coke ball forming system for waste recycling carries out reprocessing treatment on the recycled carbon powder and the carbon ash, avoids resource waste caused by low-price treatment of the carbon powder and the carbon ash, eliminates the problem of environmental pollution caused by improper treatment of the carbon powder and the carbon ash, reduces enterprise cost, and simultaneously meets the requirements of energy recycling and environmental protection.)

1. A coke ball forming system for waste recycling, characterized in that: the device comprises a charcoal powder supply component (1), an adhesive supply component (2) and a charcoal ash supply component (3), wherein the charcoal powder supply component (1), the adhesive supply component (2) and the charcoal ash supply component (3) are respectively connected with a stirrer (4), a conveying belt I (6) is arranged between the stirrer (4) and a coke ball forming machine (5), a conveying belt II (9) is arranged between the coke ball forming machine (5) and a drying kiln inlet (8) of a drying kiln (7), and a conveying belt III (11) is arranged at a drying kiln outlet (10) of the drying kiln (8); coke ball make-up machine (5) include frame (16), set up forming roll I (17) and forming roll II (18) on frame (16), set up a plurality of shaping recesses I (19) on forming roll I (17), forming roll II (18) set up a plurality of shaping recesses II (20).

2. The coke ball forming system for waste recycling of claim 1, wherein: the device is characterized in that the stirring machines (4) comprise a plurality of processing raw material conveying belts (12), a carbon powder supply component (1), an adhesive supply component (2) and a carbon ash supply component (3) are arranged between every two adjacent stirring machines (4) and are respectively connected with the first stirring machine (4), and a conveying belt I (6) is arranged between the last stirring machine (4) and the coke ball forming machine (5).

3. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: the coke powder supply component (1) of the coke ball forming system for waste recycling is connected with the stirrer (4) through a coke powder supply component conveyer belt (13), the adhesive supply component (2) is connected with the stirrer (4) through an adhesive supply component conveyer belt (14), and the coke ash supply component (3) is connected with the stirrer (4) through a coke ash supply component conveyer belt (15).

4. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: frame (16) on set up motor I (21) and motor II (22), forming roll I (17) are connected with motor I (21), forming roll II (18) are connected with motor II (22), motor I (21) and motor II (22) be connected with control unit (23) respectively, motor I (21) and motor II (22) set up to the opposite structure of direction of rotation.

5. The coke ball forming system for waste recycling according to claim 4, wherein: when the control part (23) controls the motor I (21) and the motor II (22) to rotate, each forming groove I (19) of the forming roller I (17) is opposite to the forming groove II (20) on the forming roller II (18) in position, and a structure of a coke ball forming cavity (25) is formed.

6. The coke ball forming system for waste recycling according to claim 3, wherein: the carbon powder supply component conveyer belt (13), the adhesive supply component conveyer belt (14) and the carbon ash supply component conveyer belt (15) are respectively connected with a control component (23).

7. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: the carbon powder supply component (1), the adhesive supply component (2) and the carbon ash supply component (3) are respectively connected with the control component (23).

8. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: the upper part of the drying kiln (7) is provided with a dust remover (24), the dust remover (24) is connected with the control component (23), and the dust remover (24) is communicated with the stirrer (4) through a pipeline.

9. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: and the conveying belt III (11) extends to the position of a finished coke ball storage bin.

10. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: the upper part of the position where the side surface of one side of the forming roller I (17) is close to the side surface of one side of the forming roller II (10) is a raw material falling part (27), and the lower part of the position where the side surface of one side of the forming roller I (17) is close to the side surface of one side of the forming roller II (18) is a coke ball falling part (28).

11. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: conveyer belt I (6) including belt body (29), belt side I (30), belt side II (31), belt side I (30) set up along belt body (29) one side, belt side II (31) set up along belt body (29) opposite side, belt side I (30) and belt side II (31) all set up to fold column structure, set up a plurality of connecting strip (32) on belt body (29), every connecting strip (32) one end is connected with belt side I (30), every connecting strip (32) other end is connected with belt side II (31), belt body surface forms a plurality of raw materials and carries material chamber (33).

12. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: drying kiln (8) including drying kiln body (34), drying kiln body (34) are installed on support bracket (35), drying kiln body (34) upper portion sets up burnt ball entry (36), drying kiln body (34) lower part sets up burnt ball export (37), burnt ball export (37) below sets up conveyer belt II, drying kiln body (34) side sets up a plurality of side doors (38) of arranging according to the clearance, drying kiln body (34) one side and hot-blast import (39) intercommunication, drying kiln body (34) opposite side and hot-blast export (40) intercommunication.

13. The coke ball forming system for waste recycling according to claim 1 or 2, wherein: coke ball gliding passageway (41) is set up between coke ball make-up machine (5) and conveyer belt I (6), coke ball gliding passageway (41) upper end and coke ball of coke ball make-up machine (5) fall lower part (28) intercommunication, coke ball gliding passageway (41) lower extreme is located conveyer belt II (9) one end top position, conveyer belt II (9) other end extends to drying furnace feed inlet (42) position of coke ball drying kiln (8), coke ball gliding passageway (41) are close to the upper end position and set up screen cloth (42).

Technical Field

The invention belongs to the technical field of environment-friendly and energy-saving equipment for recycling undersize (waste) of carbon materials, and particularly relates to a coke ball forming system for recycling waste.

Background

At present, a plurality of enterprises for producing steel, ferrosilicon, calcium carbide and the like in China exist, and one of the main production raw materials of the enterprises is carbon (coke and semi coke). Because the submerged arc furnace required by the production enterprises in the industries needs to ensure the granularity of the carbon material because of the production characteristics, in this case, the undersize (coke powder, semi-coke powder, and semi-coke powder, which are collectively called as carbon material powder, and the undersize accounts for about 8% -15% of the carbon material) with the granularity of 3mm-5mm cannot be directly used by the carbon material manufacturers or the carbon material users; meanwhile, under the current environmental protection and heavy pressure, a large amount of dust (coke ash and blue charcoal ash, which are called as coke ash and blue charcoal ash and are called as charcoal ash collectively) is generated in the process of producing and drying the charcoal materials by enterprises. Thus, the amount of carbon powder and carbon ash which cannot be used is large. At present, most enterprises adopt a method of burning for heat extraction or low-cost export to treat carbon powder and carbon ash, and few enterprises reuse the carbon powder and the carbon ash to send to an ore-smelting furnace to produce products such as steel, ferrosilicon, calcium carbide and the like so as to reduce production cost and environmental pollution. Therefore, not only is material waste caused, but also the environment is seriously influenced, and the requirements of energy recycling and environmental protection are not met.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the coke ball forming system is simple in structure, can reprocess the recycled carbon powder and the carbon ash, and is used for recycling the hot furnace in the production of industrial products such as steel, silicon iron and calcium carbide, thereby avoiding the waste of resources caused by the low-price treatment of the carbon powder and the carbon ash on the one hand, and effectively eliminating the problem of environmental pollution caused by improper treatment of the carbon powder and the carbon ash on the other hand, thereby effectively reducing the enterprise cost, and effectively meeting the energy recycling and environmental protection requirements.

To solve the technical problems, the invention adopts the technical scheme that:

the invention relates to a coke ball forming system for waste recycling, which comprises a carbon powder supply component, an adhesive supply component and a carbon ash supply component, wherein the carbon powder supply component, the adhesive supply component and the carbon ash supply component are respectively connected with a stirrer, a conveyer belt I is arranged between the stirrer and a coke ball forming machine, a conveyer belt II is arranged between the coke ball forming machine and a drying kiln inlet of a drying kiln, and a conveyer belt III is arranged at a drying kiln outlet of the drying kiln.

The mixer comprises a plurality of mixers, a processing material conveyer belt is arranged between every two adjacent mixers, the carbon powder supply component, the adhesive supply component and the carbon ash supply component are respectively connected with the first mixer, and a conveyer belt I is arranged between the last mixer and the coke ball forming machine.

The coke powder supply unit of the coke ball forming system for waste recycling is connected with the mixer through a coke powder supply unit conveyer belt, the adhesive supply unit is connected with the mixer through an adhesive supply unit conveyer belt, and the coke ash supply unit is connected with the mixer through a coke ash supply unit conveyer belt.

The coke ball forming machine comprises a frame, wherein a forming roller I and a forming roller II are arranged on the frame, a plurality of forming grooves I are formed in the forming roller I, and a plurality of forming grooves II are formed in the forming roller II.

The frame on set up motor I and motor II, the forming roll I is connected with motor I, the forming roll II is connected with motor II, motor I and motor II be connected with control unit respectively, motor I and motor II set up to the opposite structure of direction of rotation.

When control unit control motor I and motor II rotated, every shaping recess I of forming roll I was relative with II positions of last one shaping recess of forming roll II, formed the structure in burnt ball shaping chamber.

The carbon powder supply component conveyer belt, the adhesive supply component conveyer belt and the carbon ash supply component conveyer belt are respectively connected with the control component.

The carbon powder supply component, the adhesive supply component and the carbon ash supply component are respectively connected with the control component.

The upper part of the drying kiln is provided with a dust remover, the dust remover is connected with the control part, and the dust remover is communicated with the stirrer through a pipeline.

And the conveying belt III extends to the position of the finished coke ball storage bin.

The upper part of the position close to the side surface of one side of the forming roller I and the side surface of one side of the forming roller II is the raw material falling part, and the lower part of the position close to the side surface of one side of the forming roller I and the side surface of one side of the forming roller II is the coke ball falling part.

Conveyer belt I include belt body, belt side I, belt side II, belt side I sets up along belt body one side, belt side II sets up along belt body opposite side, belt side I and belt side II all set up to fold-like structure, set up a plurality of connecting strips on the belt body, every connecting strip one end is connected with belt side I, every connecting strip other end is connected with belt side II, belt body surface forms a plurality of raw materials and carries the material chamber.

The drying kiln include the drying kiln body, the drying kiln body is installed on the support, drying kiln body upper portion sets up the burnt ball entry, drying kiln body lower part sets up the burnt ball export, burnt ball export below sets up conveyer belt II, drying kiln body side sets up a plurality of side doors of arranging according to the clearance, drying kiln body one side and hot-blast import intercommunication, drying kiln body opposite side and hot-blast export intercommunication.

The coke ball forming machine and the conveying belt I are provided with a coke ball sliding channel between, the upper end of the coke ball sliding channel is communicated with the coke ball falling lower part of the coke ball forming machine, the lower end of the coke ball sliding channel is positioned above the upper end of the conveying belt II, the other end of the conveying belt II extends to the position of the feed inlet of the drying oven of the coke ball drying kiln, and the coke ball sliding channel is provided with a screen close to the upper end.

By adopting the technical scheme of the invention, the following beneficial effects can be obtained:

the coke ball forming system for waste recycling effectively adapts to the current severe industrial development situation and the development strategy that the country highly attaches importance to environmental protection and energy utilization. The main raw materials, namely the carbon materials (coke and semi coke), adopted in the production of the industries such as steel, ferrosilicon, calcium carbide and the like at present belong to resource products with high pollution and high energy consumption. Current enterprise uses before the charcoal material, can screen, and this has caused the waste, and the undersize thing of screening does not carry out reasonable, effective utilization again, but directly burns and gets heat or low price export. Therefore, on one hand, raw materials are wasted, and on the other hand, direct incineration heat extraction or low-cost export sales are low-end utilization of carbon materials, so that not only is the utilization efficiency low, but also serious environmental pollution is caused. The coke ball forming system for waste recycling, which is disclosed by the invention, provides a solution for solving the serious problems in the prior art, and recycles the undersize materials in enterprise production, wherein the recycling is not simple incineration heat extraction or low-price export sales (the carbon materials after low-price export sales are also low-end utilization), but is recycling and reprocessing to form a new product, and the new product can be used as a raw material and is suitable for recycling a hot furnace in the production of industrial products such as steel, ferrosilicon, calcium carbide and the like. The coke ball forming system for waste recycling is directly arranged in enterprises in industries such as steel, ferrosilicon and calcium carbide, does not need an intermediate link, directly treats undersize generated by the enterprises, and has high efficiency, low cost and low pollution. When the coke ball forming treatment is carried out, the carbon powder, the carbon ash and the adhesive are firstly conveyed to a stirrer to be stirred, and water is added in the stirring process to form the raw material of the mixture. And then, conveying the raw material to a coke ball forming machine, pressing the raw material of the mixture by the coke ball forming machine to form a plurality of spherical coke balls, conveying the coke balls to a drying kiln for drying, and conveying and storing the coke balls after drying, or directly supplying the coke balls for enterprises or loading and selling the coke balls. During the treatment period, normal production activities of enterprises cannot be influenced, and receiving and transferring of undersize materials are completed in real time, namely, coke balls are produced, so that the coke balls are effectively matched with production equipment of the enterprises, and the actual requirements of the enterprises are reliably met. The coke ball forming system for waste recycling is simple in structure, can reprocess the recycled carbon powder and carbon ash, and is used for recycling the hot furnace in the production of industrial products such as steel, ferrosilicon, calcium carbide and the like, so that on one hand, resource waste caused by low-cost treatment of the carbon powder and the carbon ash is avoided, on the other hand, the problem of environmental pollution caused by improper treatment of the carbon powder and the carbon ash is effectively eliminated, the enterprise cost is effectively reduced, and meanwhile, the energy recycling and environment-friendly requirements are effectively met.

Drawings

The contents of the description and the references in the drawings are briefly described as follows:

FIG. 1 is a schematic diagram of a coke ball forming system for waste recycling according to the present invention;

FIG. 2 is a schematic structural diagram of a conveyor belt I of the coke ball forming system for waste recycling according to the present invention;

FIG. 3 is a schematic diagram of the kiln of the coke ball forming system for waste recycling according to the present invention;

FIG. 4 is a schematic diagram of a coke ball downslide passage of a coke ball forming system for waste recycling according to the present invention;

in the drawings, the reference numbers are respectively: 1. a carbon powder supply unit; 2. an adhesive supply member; 3. a soot supply unit; 4. a blender; 5. a coke ball forming machine; 6. a conveying belt I; 7. a drying kiln; 8. an inlet of a drying kiln; 9. a conveying belt II; 10. an outlet of the drying kiln; 11. a conveying belt III; 12. processing a raw material conveying belt; 13. a carbon powder supply member conveyor belt; 14. an adhesive supply member conveying belt; 15. a charcoal ash supply member conveyor belt; 16. a frame; 17. forming a roller I; 18. a forming roller II; 19. forming a groove I; 20. forming a groove II; 21. a motor I; 22. a motor II; 23. a control component; 24. a dust remover; 25. a coke ball forming cavity; 26. a finished coke ball storage bin; 27. the raw material falls to the lower part; 28. the coke ball falls to the lower part; 29. a belt body; 30. a belt side I; 31. a belt side II; 32. a connecting strip; 33. a raw material conveying cavity; 34. drying the kiln body; 35. a support bracket; 36. a coke ball inlet; 37. a coke ball outlet; 38. a side door; 39. a hot air inlet; 40. a hot air outlet; 42. a coke ball downslide passage; 41. and (4) screening.

Detailed Description

The following detailed description of the embodiments of the present invention, such as the shapes and structures of the components, the mutual positions and connection relations among the components, the functions and operation principles of the components, will be made by referring to the accompanying drawings and the description of the embodiments:

as shown in fig. 1-4, the present invention relates to a coke ball forming system for waste recycling, which comprises a carbon powder supply component 1, an adhesive supply component 2, and a carbon ash supply component 3, wherein the carbon powder supply component 1, the adhesive supply component 2, and the carbon ash supply component 3 are respectively connected with a mixer 4, a conveyor belt i 6 is arranged between the mixer 4 and a coke ball forming machine 5, a conveyor belt ii 9 is arranged between the coke ball forming machine 5 and a drying kiln inlet 8 of a drying kiln 7, and a conveyor belt iii 11 is arranged at a drying kiln outlet 10 of the drying kiln 8. The structure is effectively suitable for the current severe industrial development situation and the development strategy that the country highly attaches importance to environmental protection and energy utilization. The carbon materials (coke and semi coke) which are main raw materials adopted in the production of the industries of steel, ferrosilicon, calcium carbide and the like at present belong to resource products with high pollution and high energy consumption, and are high in price. Current enterprise uses before the charcoal material, can screen, and this has caused the waste, and the undersize thing of screening does not carry out reasonable, effective utilization again, but directly burns and gets heat or low price export. Therefore, on one hand, raw materials are wasted, and on the other hand, direct incineration heat extraction or low-cost export sales are low-end utilization of carbon materials, so that not only is the utilization efficiency low, but also serious environmental pollution is caused. The coke ball forming system for waste recycling, which is disclosed by the invention, provides a solution for solving the serious problems in the prior art, and recycles the undersize materials in enterprise production, wherein the recycling is not simple incineration heat extraction or low-price export sales (the carbon materials after low-price export sales are also low-end utilization), but is recycling and reprocessing to form a new product, and the new product can be used as a raw material and is suitable for recycling a hot furnace in the production of industrial products such as steel, ferrosilicon, calcium carbide and the like. The coke ball forming system for waste recycling is directly arranged in enterprises in industries such as steel, ferrosilicon and calcium carbide, does not need an intermediate link, directly treats undersize generated by the enterprises, and has high efficiency, low cost and low pollution. When the coke ball is formed, the carbon powder, the carbon ash and the adhesive are conveyed to a stirrer to be stirred, and water is added during the stirring process to form the raw material of the mixture. Then, the raw material is conveyed to a coke ball forming machine 5, the raw material of the mixture is pressed by the coke ball forming machine 5 to form a plurality of spherical coke balls, and then the coke balls are conveyed, conveyed to a drying kiln 7 to be dried, and conveyed and stored after being dried. Or directly supply for enterprises to use or be loaded and sold outside. During the treatment period, normal production activities of enterprises cannot be influenced, and the receiving, transferring and production of coke balls of undersize materials are completed in real time, so that the coke balls are effectively matched with production equipment of the enterprises, and the actual requirements of the enterprises are reliably met. The coke ball forming system for waste recycling is simple in structure, can reprocess the recycled carbon powder and carbon ash, and is used for recycling the hot furnace in the production of industrial products such as steel, ferrosilicon, calcium carbide and the like, so that on one hand, resource waste caused by low-cost treatment of the carbon powder and the carbon ash is avoided, on the other hand, the problem of environmental pollution caused by improper treatment of the carbon powder and the carbon ash is effectively eliminated, the enterprise cost is effectively reduced, and meanwhile, the requirements of energy recycling and environmental protection are effectively met.

The mixer 4 comprises a plurality of mixers, a processing material conveyer belt 12 is arranged between every two adjacent mixers 4, the carbon powder supply component 1, the adhesive supply component 2 and the carbon ash supply component 3 are respectively connected with the first mixer 4, and a conveyer belt I6 is arranged between the last mixer 4 and the coke ball forming machine 5. Above-mentioned structure, the mixer sets up a plurality ofly, and a plurality of mixers carry out the stirring back many times, form the log of the mixture of misce bene. And a plurality of mixers, first mixer can stir earlier, and the second adds the water stirring again, and the third stirs again to through the stirring processing of difference, effectively improve stirring efficiency. And the processing materials among different mixers are conveniently and quickly conveyed by the processing material conveyer belt 12.

The char powder supply unit 1 of the coke ball forming system for waste recycling is connected to the mixer 4 by the char powder supply unit conveyor 13, the binder supply unit 2 is connected to the mixer 4 by the binder supply unit conveyor 14, and the char ash supply unit 3 is connected to the mixer 4 by the char ash supply unit conveyor 15. The above-described structure, the carbon powder supply member conveyor belt 13, the binder supply member conveyor belt 14, and the carbon ash supply member conveyor belt 15 realize the conveyance of various materials to the mixer. The conveying quantity and the mutual proportion of the corresponding materials are realized by adjusting the conveying speed of each conveying belt, and the requirements are effectively met. Due to the structural arrangement, the conveying of various corresponding materials according to the proportion can be automatically realized in production.

The coke ball forming machine 5 comprises a frame 16, wherein a forming roller I17 and a forming roller II 18 are arranged on the frame 16, a plurality of forming grooves I19 are arranged on the forming roller I17, and a plurality of forming grooves II 20 are arranged on the forming roller II 18. When the control part 23 controls the motor I21 and the motor II 22 to rotate, each forming groove I19 of the forming roller I17 is opposite to a forming groove II 20 on the forming roller II 18, and a structure of a coke ball forming cavity 25 is formed. Above-mentioned structure, forming roll I17 surface is covered with shaping recess I19 along forming roll I17 surface a week, and a plurality of shaping recesses I19 are arranged according to the clearance, and forming roll II 18 surface is covered with shaping recess II 20 along II 18 surface a week of forming roll, and II 20 of a plurality of shaping recesses are arranged according to the clearance. In the rotation process of the forming roller I17 and the forming roller II 18, each forming groove I19 corresponds to one forming groove II 20 in position to form a coke ball forming cavity 25, and the coke ball forming cavity 25 extrudes raw materials entering the coke ball forming cavity 25 to form a coke ball finished product. And with the structure, the forming roller I17 and the forming roller II 18 rotate for a circle, and a plurality of coke balls can be processed and formed. After the coke balls are accumulated and molded, the coke balls fall to a conveying belt II 9 from the lower parts of a molding roller I17 and a molding roller II 18, and are conveyed to a drying kiln through the conveying belt II 9 for the next procedure. And the conveyor belt II 9 is connected with the control part.

The automatic forming machine is characterized in that a motor I21 and a motor II 22 are arranged on the rack 16, a forming roller I17 is connected with the motor I21, a forming roller II 18 is connected with the motor II 22, the motor I21 and the motor II 22 are respectively connected with a control part 23, and the motor I21 and the motor II 22 are arranged to be of a structure with opposite rotating directions. In the structure, the forming roller I17 is driven by the motor I21, and the forming roller II 18 is driven by the motor II 22. And one side of the forming roller I17 is close to one side of the forming roller II 18, so that a coke ball forming cavity 25 is formed when the two forming rollers rotate, and the extrusion forming of a coke ball is realized.

The carbon powder supply unit conveyor belt 13, the adhesive supply unit conveyor belt 14, and the carbon ash supply unit conveyor belt 15 are connected to a control unit 23, respectively. Each stirrer is respectively connected with a control component, and the control component realizes the respective or simultaneous stirring operation of each stirrer. Like this, in the stirring operation, the back is stirred to the forming system, and after first mixer stirring log, carry the second mixer, and then first mixer can stir another batched log, and like this, a plurality of mixers can simultaneous working, stirs different batchs of logs log, effectively raises the efficiency. The carbon powder supply unit 1, the binder supply unit 2, and the carbon ash supply unit 3 are connected to the control unit 23, respectively. In the coke ball forming system for recycling waste materials, the control part is a central control room, so that the start, stop and action of each part of the system are adjusted and controlled in sequence, and the coke ball forming system can be remotely set and remotely controlled. Therefore, the control of each part of the system can be realized without the need of an operator to go to the site, and the control is convenient. Moreover, a plurality of monitors can be arranged in the central control room to monitor each part in real time, so that real-time intervention and adjustment are facilitated. The problem that the corresponding parts fail and cannot be found in time is avoided.

The upper part of the drying kiln 7 is provided with a dust remover 24, the dust remover 24 is connected with the control component 23, and the dust remover 24 is communicated with the stirrer 4 through a pipeline. According to the structure, when the extruded coke ball is dried, dust appears, and the dust is actually carbon materials. The structure of the invention recycles the carbon materials, on one hand, the waste of the carbon materials is avoided, and on the other hand, the dust is prevented from floating outwards to pollute the environment. Thereby comprehensively improving the system function.

The conveyer belt III 11 extends to the position of a finished coke ball storage bin 26. By adopting the structure, after the finished coke balls are conveyed to the finished coke ball storage bin 26, the finished coke balls can be loaded and sold externally, and can also be directly supplied to enterprises for production. Therefore, the system becomes a complete working system and is simple and convenient to operate.

The upper part of the position close to the side surface of one side of the forming roller I17 and the side surface of one side of the forming roller II 10 is a raw material falling part 27, and the lower part of the position close to the side surface of one side of the forming roller I17 and the side surface of one side of the forming roller II 18 is a coke ball falling part 28. Above-mentioned structure, through the rotation (the counter rotation) of control forming roll I2 and forming roll II 3, just can extrude the raw materials, form the burnt ball. Therefore, the coke ball processing can be realized in batches only by continuously supplying raw materials, the extrusion force is strong, and the forming effect is good. The raw material falls from the raw material falling part 27, the coke balls fall from the coke ball falling part 28, and after falling, the coke balls are conveyed by a conveyer belt and enter a drying kiln for drying treatment.

Conveyer belt I6 include belt body 29, belt side I30, belt side II 31, belt side I30 sets up along belt body 29 one side, belt side II 31 sets up along belt body 29 opposite side, belt side I30 and belt side II 31 all set up to fold column structure, set up a plurality of connecting strips 32 on the belt body 29, every connecting strip 32 one end is connected with belt side I30, every connecting strip 32 other end is connected with belt side II 31, belt body surface forms a plurality of raw materials and carries material chamber 33. Above-mentioned structure, when raw materials conveyer belt during operation is used in the burnt ball production, I one end of conveyer belt falls to the burnt ball of burnt ball make-up machine extrusion, falls to the raw materials of I one end of conveyer belt and carries the material chamber 33 in, then along with the rotation of conveyer belt I, realizes the raw materials and carries the removal of the burnt ball in the material chamber 10, until removing the drying kiln top position, then the burnt ball falls to drying in the drying kiln and dries. In the process, the conveying belt I continuously rotates, and the raw material conveying cavity can continuously convey the coke balls. And the length of conveyer belt I can set up as required, and when I length of conveyer belt is longer, I inclination of conveyer belt is obvious, and divide into a plurality of raw materials and carry material chamber 33 and realize that the raw materials carries, and the burnt ball can not take place the problem that takes place to glide in the slope transportation process, effectively improves and carries the reliability. Like this, no matter I length of conveyer belt is short, can both prevent effectively that the burnt ball from taking place the gliding at the transportation process, satisfy on-the-spot user demand.

Drying kiln 8 include drying kiln body 34, drying kiln body 34 is installed on support 35, drying kiln body 34 upper portion sets up burnt ball entry 36, drying kiln body 34 lower part sets up burnt ball export 37, burnt ball export 37 below sets up conveyer belt II, drying kiln body 34 side sets up a plurality of side doors 38 according to the clearance arrangement, drying kiln body 34 one side and hot-blast import 39 intercommunication, drying kiln body 34 opposite side and hot-blast export 40 intercommunication. Above-mentioned structure, the burnt ball of burnt ball make-up machine extrusion, input to and carry drying kiln body top through the burnt ball, the burnt ball entry from drying kiln body top gets into, then continuously the whereabouts, at burnt ball whereabouts in-process, carry this internal hot-blast stoving processing to the burnt ball of drying kiln, then, the burnt ball finished product after the stoving falls down from the burnt ball export of drying kiln body lower part, leave the drying kiln body, then fall on conveyer belt III, conveyer belt III carries the burnt ball finished product, carry the storage position. And the side door sets up a plurality ofly according to the clearance along drying kiln body side a week, arranges in different positions, and at drying kiln body during operation, the side door all is in the closed condition, and during the drying kiln body overhauls, can overhaul this internal corresponding position of drying kiln through opening the side door that corresponds, no longer need climb into from burnt ball entry or burnt ball export and overhaul, improves and overhauls the convenience.

Coke ball gliding channel 41 is arranged between the coke ball forming machine 5 and the conveyor belt I6, the upper end of the coke ball gliding channel 41 is communicated with the coke ball falling lower part 28 of the coke ball forming machine 5, the lower end of the coke ball gliding channel 41 is positioned above one end of the conveyor belt II 9, the other end of the conveyor belt II 9 extends to the position of a drying furnace feed inlet 42 of the coke ball drying kiln 8, and a screen 42 is arranged at the position, close to the upper end, of the coke ball gliding channel 41. Above-mentioned structure, after the burnt ball of burnt ball make-up machine extrusion burnt ball, burnt ball play burnt ball make-up machine after, can fall burnt ball gliding passageway 41 of burnt ball sieving mechanism for the burnt ball production and go up the gliding, at this moment, because the existence of screen cloth 42, the burnt ball that accords with the size requirement can not drop from screen cloth 42, but continues the gliding, then is carried in the burnt ball drying kiln, carries out drying process. And the unqualified burnt ball that the size is too little and the piece of smuggleing secretly can fall from the screen cloth, like this, conveniently realizes the autofilter of pressure forming's burnt ball, and the screening efficiency is high, avoids unqualified burnt ball and piece to be smugglied secretly and is getting into the drying kiln, reduces the defective work and passes through, improves burnt ball production quality.

The coke ball forming system for waste recycling effectively adapts to the current severe industrial development situation and the development strategy that the country highly attaches importance to environmental protection and energy utilization. The main raw materials, namely the carbon materials (coke and semi coke), adopted in the production of the industries such as steel, ferrosilicon, calcium carbide and the like at present belong to resource products with high pollution and high energy consumption. Current enterprise uses before the charcoal material, can screen, and this has caused the waste, and the undersize thing of screening does not carry out reasonable, effective utilization again, but directly burns and gets heat or low price export. Therefore, on one hand, raw materials are wasted, and on the other hand, direct incineration heat extraction or low-cost export sales are low-end utilization of carbon materials, so that not only is the utilization efficiency low, but also serious environmental pollution is caused. The coke ball forming system for waste recycling, which is disclosed by the invention, provides a solution for solving the serious problems in the prior art, and recycles the undersize materials in enterprise production, wherein the recycling is not simple incineration heat extraction or low-price export sales (the carbon materials after low-price export sales are also low-end utilization), but is recycling and reprocessing to form a new product, and the new product can be used as a raw material and is suitable for recycling a hot furnace in the production of industrial products such as steel, ferrosilicon, calcium carbide and the like. The coke ball forming system for waste recycling is directly arranged in enterprises in industries such as steel, ferrosilicon and calcium carbide, does not need an intermediate link, directly treats undersize generated by the enterprises, and has high efficiency, low cost and low pollution. When the coke ball forming treatment is carried out, the carbon powder, the carbon ash and the adhesive are firstly conveyed to a stirrer to be stirred, and water is added in the stirring process to form the raw material of the mixture. And then, conveying the raw material to a coke ball forming machine, pressing the raw material of the mixture by the coke ball forming machine to form a plurality of spherical coke balls, conveying the coke balls to a drying kiln for drying, and conveying and storing the coke balls after drying, or directly supplying the coke balls for enterprises or loading and selling the coke balls. During the treatment period, normal production activities of enterprises cannot be influenced, and receiving and transferring of undersize materials are completed in real time, namely, coke balls are produced, so that the coke balls are effectively matched with production equipment of the enterprises, and the actual requirements of the enterprises are reliably met. The coke ball forming system for waste recycling is simple in structure, can reprocess the recycled carbon powder and carbon ash, and is used for recycling the hot furnace in the production of industrial products such as steel, ferrosilicon, calcium carbide and the like, so that on one hand, resource waste caused by low-cost treatment of the carbon powder and the carbon ash is avoided, on the other hand, the problem of environmental pollution caused by improper treatment of the carbon powder and the carbon ash is effectively eliminated, the enterprise cost is effectively reduced, and meanwhile, the energy recycling and environment-friendly requirements are effectively met.

The present invention has been described in connection with the accompanying drawings, and it is to be understood that the invention is not limited to the specific embodiments disclosed, but is intended to cover various modifications, changes and equivalents of the embodiments of the invention, and its application to other applications without departing from the spirit and scope of the invention.