Pump device
阅读说明:本技术 泵装置 (Pump device ) 是由 海野圭祐 于 2020-02-28 设计创作,主要内容包括:一种泵装置包括旋转体、包括有吸入端口(83)和排出端口(84)的泵外壳(2),和卸压阀(9)。在该泵装置中,通过旋转体的旋转,流体被从吸入端口(83)吸入并且被从排出端口(84)排出。卸压阀(9)包括阀体(91)和偏压构件。排出端口(84)包括在排出端口(84)延伸的方向上的一端部。该一端部比排出端口(84)的中央部浅。泵外壳包括卸压流路,当卸压阀(9)打开时流体流过该卸压流路。卸压流路被设置成朝向排出端口(84)的该一端部的沟槽底表面打开。(A pump device includes a rotary body, a pump housing (2) including a suction port (83) and a discharge port (84), and a pressure relief valve (9). In the pump device, fluid is sucked from a suction port (83) and discharged from a discharge port (84) by rotation of the rotary body. The pressure relief valve (9) includes a valve body (91) and a biasing member. The discharge port (84) includes one end portion in a direction in which the discharge port (84) extends. The one end portion is shallower than a central portion of the discharge port (84). The pump housing includes a pressure relief flow path through which fluid flows when the pressure relief valve (9) is opened. The pressure relief flow path is provided so as to open toward the groove bottom surface of the one end portion of the discharge port (84).)
1. A pump device (1), characterized by comprising:
a rotary body rotationally driven around a rotation axis;
a pump housing (2) that includes a suction port (83) and a discharge port (84), the suction port (83) and the discharge port (84) opening toward a housing chamber (20) that houses the rotating body, the suction port (83) and the discharge port (84) extending in the shape of an arc-shaped groove; and
a pressure relief valve (9) that opens when the hydraulic pressure in the discharge port (84) becomes equal to or higher than a predetermined value, wherein:
in the pump device (1), by the rotation of the rotary body, fluid is sucked from the suction port (83) and discharged from the discharge port (84);
the pressure relief valve (9) includes a valve body (91) and a biasing member that biases the valve body (91) in a valve closing direction;
the discharge port (84) includes one end portion in a direction in which the discharge port (84) extends, the one end portion being shallower than a central portion of the discharge port (84);
the pump housing (2) includes a pressure relief flow path (87) through which the fluid flows when the pressure relief valve (9) is opened, the pressure relief flow path (87) being provided so as to open toward a groove bottom surface of the one end portion of the discharge port (84); and is
A valve body (91) and a biasing member of the pressure relief valve (9) are arranged in a direction parallel to the rotation axis with an opening (87b) of the pressure relief flow path (87), the opening (87b) being provided in the groove bottom surface.
2. The pump device (1) according to claim 1, characterized in that the rotating body defines a plurality of pump chambers (30) on an outer peripheral side of the rotating body, each of the pump chambers (30) has a volume that changes with rotation of the rotating body, the pump device performs a pump operation in which the fluid flows from the suction port (83) into each of the pump chambers (30) in a suction stroke in which the volume increases, and the fluid flows from each of the pump chambers (30) into the discharge port (84) in a discharge stroke in which the volume decreases, and the one end of the discharge port (84) is one of two ends of the discharge port (84) in the direction in which the discharge port (84) extends, and each of the pump chambers (30) communicates with the end portion in an initial stage of the discharge stroke.
3. The pump device (1) according to claim 1 or 2, characterized in that a groove bottom surface of the discharge port (84) is an inclined surface that causes a depth of the discharge port (84) in a direction parallel to the rotation axis to gradually increase from the one end portion toward the central portion.
4. A pump device (1) according to claim 1 or 2, wherein said biasing member is a coil spring (92) and the direction in which said coil spring (92) extends and contracts is substantially parallel to said axis of rotation.
5. The pump device (1) according to claim 1 or 2, characterized in that the pump housing (2) includes a disk-shaped body portion including the suction port (83) and the discharge port (84), a tubular portion is provided in the body portion, the tubular portion includes the pressure relief flow path (87) inside the tubular portion, the tubular portion accommodates the valve body (91) and the biasing member, and the tubular portion is located entirely radially inside an outer peripheral surface of the body portion when the pump housing (2) is viewed in the direction of the rotation axis.
6. The pump device (1) according to claim 4, characterized by further comprising an electric motor unit that rotationally drives the rotary body, wherein the rotary body is attached to an output rotary shaft of the electric motor unit, the coil spring (92) is housed in a tubular portion provided in the pump housing (2), and the tubular portion is located entirely radially inside an outer peripheral surface of the electric motor unit when the pump housing (2) is viewed in the direction of the rotary axis.
Technical Field
The present invention relates to a pump device.
Background
Conventionally, an electric pump device is widely used which is attached to, for example, a transmission case of a vehicle and sucks transmission oil from an oil pan to supply the oil to each part for lubrication, cooling, and the like. In such a pump device, the rotor is rotated in the housing chamber of the housing by an electric motor as a drive source. The housing includes a suction port and a discharge port that open toward the accommodation chamber. When the rotor rotates in the accommodation chamber, oil sucked from the suction port is discharged from the discharge port. The pump devices described in japanese unexamined patent application publication No. 2008-.
In the pump device (electric oil pump) described in JP 2008-215087A, a fluid communication hole through which the discharge side and the suction side of the pump communicate with each other is provided in a valve body as a valve body. This spool is biased in the valve closing direction by a coil spring. When the discharge pressure becomes high, the spool is retracted against the biasing force of the coil spring to allow the discharge side and the suction side of the pump to communicate with each other through the fluid communication hole. The coil spring is disposed in a compressed state between the valve spool and the adjustment screw, and a central axis of the coil spring extends in a direction perpendicular to a rotational axis of the electric motor. The spool advances and retracts along the central axis of the coil spring according to the discharge pressure.
The pump device (electric pump) described in JP 2013-241837A includes a pressure receiving body as a valve body at a position facing the discharge port via a flow path, and the pressure receiving body is biased toward the discharge port in the valve closing direction by a coil spring. The pump device comprises an opening on the downstream side of the pressure receiving body. When the pressure receiving body is retracted by a predetermined amount, the opening is opened. When the pressure receiving body is retracted due to the pressure received from the discharge port and the opening is opened, a part of the fluid in the discharge port is discharged from the opening to the outside. The coil spring is accommodated in the tubular portion of the housing such that a central axis of the coil spring extends parallel to the rotational axis of the electric motor. The coil spring is axially compressed between a plug body closing one end of the tubular portion and the pressure receiving body.
Disclosure of Invention
For example, as in the pump device described in JP 2008-215087A, when the center axis of the coil spring is perpendicular to the rotation axis of the electric motor, the pump device attached to the circular opening of the transmission housing may not be attachable to the transmission housing. This is because the coil spring or the adjustment screw protrudes outward in the radial direction of the pump housing. When the coil spring is disposed such that its central axis extends parallel to the rotational axis of the electric motor as in JP 2013-241837A, the housing can be inserted into the transmission case through the opening of the transmission case without increasing the opening diameter of the opening of the transmission case. However, because the tubular portion of the housing that accommodates the coil spring protrudes to a large extent in the axial direction parallel to the rotational axis of the electric motor, the tubular portion tends to interfere with the constituent members in the transmission housing.
The invention provides a pump device capable of realizing size reduction.
A pump apparatus according to a first aspect of the present invention includes: a rotary body rotationally driven around a rotation axis; a pump housing including a suction port and a discharge port that open toward a housing chamber in which the rotary body is housed, the suction port and the discharge port extending in the shape of an arc-shaped groove; and a pressure relief valve that opens when the hydraulic pressure in the discharge port becomes equal to or higher than a predetermined value. In the pump device, fluid is sucked from the suction port and discharged from the discharge port by rotation of the rotary body. The pressure relief valve includes a valve body and a biasing member that biases the valve body in a valve closing direction. The discharge port includes one end portion in a direction in which the discharge port extends, and the one end portion is shallower than a central portion of the discharge port. The pump housing includes a pressure relief flow path through which fluid flows when the pressure relief valve opens. The relief flow path is provided so as to open to the groove bottom surface of the one end portion of the discharge port. The valve body and the biasing member of the pressure relief valve are arranged in a direction parallel to the rotational axis with the opening of the pressure relief flow path. An opening is disposed in the trench bottom surface.
The present invention achieves a reduction in the size of the pump apparatus.
Drawings
Features, advantages, and technical and industrial significance of exemplary embodiments of the present invention will be described below with reference to the accompanying drawings, in which like numerals represent like elements, and in which:
fig. 1A is a sectional view showing a configuration example of a pump device attached to an opening of a transmission case, which is an object to which the pump device is to be attached, and fig. 1B and 1C are partially enlarged sectional views of the pump device;
FIG. 2 is a cross-sectional view of the pump apparatus taken along line II-II in FIG. 1A;
fig. 3A and 3B are perspective views of a second housing member, wherein fig. 3A illustrates a surface of the second housing member opposite to the first housing member, and fig. 3B illustrates a surface of the second housing member facing the first housing member;
fig. 4A illustrates the second housing member as viewed in the axial direction from the opposite side of the second housing member from the first housing member, and fig. 4B illustrates the second housing member as viewed in the axial direction from the first housing side of the second housing member;
FIG. 5 is a cross-sectional view of the second housing member and the pressure relief valve taken along line V-V in FIG. 4B; and is
Fig. 6 is a graph showing the measurement result of the relationship between the oil flow rate and the oil pressure measured in one end portion and the other end portion of the discharge port.
Detailed Description
An embodiment of the present invention will be described with reference to fig. 1A to 6. The embodiments described below are shown as specific examples suitable for implementing the present invention, and in some parts, specifically illustrate various technical problems that are technically preferable. The technical scope of the present invention is not limited to this specific embodiment.
Fig. 1A is a sectional view illustrating a configuration example of a pump device 1 of an opening 100 of a transmission case 10, which is an object to which the pump device 1 is to be attached. Fig. 1B and 1C are partially enlarged sectional views of the pump device 1. Fig. 2 is a sectional view of the pump device 1 taken along line II-II in fig. 1A. In FIG. 1A, the transmission housing 10 is shown in hidden outline (a long double short dashed line). The pump device 1 is attached to the gearbox housing 10, wherein a part of the pump device 1 is inserted in a circular opening 100 of the gearbox housing 10. In fig. 1A to 1C, the lower side of the drawing corresponds to the inside of the transmission case 10.
In the present embodiment, the pump device 1 is configured as an electric pump including an electric motor unit (described later) as a drive source. The pump apparatus 1 is mounted on an electric vehicle or a hybrid vehicle including a high-power motor such as an interior permanent magnet motor (IPM) as a driving source for moving the vehicle. The pump device 1 sucks oil (transmission oil) as a fluid of the present invention from an oil pan of the transmission case 10 and supplies the oil to an object to which the oil is to be supplied. Examples of the object to which oil is to be supplied include a high-power motor and a transmission mechanism of a transmission. The oil supplied from the pump device 1 is used to lubricate, cool, or operate an object to which the oil is to be supplied and is returned from the object to the oil pan.
The pump device 1 includes a pump housing 2, a pump unit 3, an electric motor unit 4, and a control unit 5. The pump housing 2 includes a housing chamber 20. The pump unit 3 includes an inner rotor 31 and an outer rotor 32 accommodated in the accommodation chamber 20 of the pump housing 2. The electric motor unit 4 rotationally drives the inner rotor 31. The control unit 5 controls the electric motor unit 4.
The electric motor unit 4 includes a stator core 41, a rotor core 42, a rotor shaft 43, and a motor housing 44. The stator core 41 is made of a soft magnetic metal and includes a plurality of teeth. The rotor core 42 is disposed inside the stator core 41. The rotor shaft 43 is an output rotation shaft and is inserted through the center of the rotor core 42. The motor housing 44 is made of resin for molding the stator core 41. A plurality of permanent magnets 421 are fixed to the rotor core 42. The coil 412 is wound around the stator core 41 with the insulator 411 interposed therebetween. A three-phase Alternating Current (AC) motor current is supplied from the control unit 5 to the coil 412. The stator core 41 generates a rotating magnetic field by a motor current supplied to the coil 412. The rotor core 42 rotates to follow this rotating magnetic field.
The rotor shaft 43 is rotatably supported by a bearing (not shown) attached to the pump housing 2, and rotates with the rotor core 42. The pump device 1 is attached to the gearbox housing 10 with bolts, not shown. For example, the pump device 1 is attached in a direction such that the rotor shaft 43 extends horizontally.
The control unit 5 is constituted by a circuit board 51 and a plurality of electronic components mounted on the circuit board 51. The control unit 5 operates using the DC voltage supplied to the terminal 50 of the connector unit 441 provided in the motor housing 44 as its power supply. The circuit board 51 is covered by a metal cover 500 attached to the motor housing 44. The plurality of electronic components includes a Central Processing Unit (CPU) and a switching element. The control unit 5 generates a motor current to be supplied to the electric motor unit 4 by Pulse Width Modulation (PWM) control achieved by opening and closing the switching element. In the present embodiment, the control unit 5 is integrated with the electric motor unit 4. However, the control unit 5 may be separated from the electric motor unit 4 and connected to the electric motor unit 4 by a cable.
As shown in fig. 2, the pump unit 3 includes a circular plate-shaped inner rotor 31 including a plurality of outer teeth 311 and an annular outer rotor 32 including a plurality of inner teeth 321. The inner rotor 31 is a rotary body rotationally driven by the electric motor unit 4. The inner rotor 31 is attached to the rotor shaft 43 so as not to be rotatable relative to the rotor shaft 43. In the present embodiment, the rotor shaft 43 is spline-fitted in the center of the inner rotor 31. In fig. 1A, the rotation axis O of the rotor shaft 43 is shown by a long and short dashed line. The inner rotor 31 is rotationally driven about the rotation axis O by the electric motor unit 4. Hereinafter, a direction parallel to the rotation axis O is sometimes referred to as an axial direction.
The number of the inner teeth 321 of the outer rotor 32 is one more than the number of the outer teeth 311 of the inner rotor 31. The outer rotor 32 is provided in the accommodation chamber 20 so as to be rotatable about a position eccentric from the rotation center of the inner rotor 31. The inner rotor 31 defines a plurality of pump chambers 30 between the inner rotor 31 and the outer rotor 32, and the outer rotor 32 is disposed on an outer peripheral side of the inner rotor 31. The plurality of pump chambers 30 are defined by the external teeth 311 of the inner rotor 31 and the internal teeth 321 of the outer rotor 32. The volume of each pump chamber 30 changes as the inner rotor 31 and the outer rotor 32 rotate.
In the present embodiment, the pump unit 3 is configured as an internal gear pump. However, the present invention is not limited thereto, and the pump unit 3 may be configured as, for example, a vane pump. In this case, the rotor, which is a rotating body having radial slits that accommodate a plurality of blades, is rotationally driven by the electric motor unit 4. A plurality of pump chambers are defined on an outer peripheral side of the rotor by vanes, and a volume of each pump chamber changes with rotation of the rotor.
The pump housing 2 includes a first housing member 7 and a
The first housing member 7 is made of die cast metal. The first housing member 7 is a one-piece member, which is constituted by a disk-shaped body portion 71 including the housing chamber 20 in the center, and a plurality of projections 72 projecting radially outward from an outer peripheral surface 71a of the body portion 71. In the present embodiment, the first housing member 7 includes three protruding portions 72 protruding in the radial direction, and each protruding portion 72 includes a bolt insertion hole 720 through which the bolt 66 is inserted. The first housing member 7 is disposed between the
The first housing member 7 includes an insertion hole 70 in the center. The rotor shaft 43 is inserted through the insertion hole 70, and the tip end of the rotor shaft 43 is disposed in the
Fig. 3A and 3B are perspective views of the
The
The body portion 71 of the first housing member 7 and the
The
In the suction stroke in which the volume of the pump chamber 30 increases, oil flows from the
The
The pump apparatus 1 further includes a pressure relief valve 9, and the pressure relief valve 9 opens when the hydraulic pressure (oil pressure) in the
The pressure relief valve 9 includes a valve body 91, a coil spring 92, and a retaining ring 93. The coil spring 92 is a biasing member that biases the valve body 91 in the valve closing direction. The coil spring 92 is in contact with the retaining ring 93. In the present embodiment, the valve body 91 is spherical, and the coil spring 92 is compressed between the valve body 91 and the retaining ring 93. In the present embodiment, the coil spring 92 has a partial cone shape having a smaller inner diameter as it approaches the end portion thereof contacting the valve body 91.
The
The
As shown in fig. 1B, when the hydraulic pressure in the
The coil spring 92 extends and contracts along a central axis C (shown in FIG. 1A) of the
As shown in fig. 4A, when the
The
Fig. 5 is a sectional view of the
The opening 87b of the
As described above, the opening 87b of the
FIG. 6 is a graph showing the measurement point P in the beginning 841 and end 842 of the
As shown in FIG. 6, for measurement point P in tip 8422And a measurement point P in the start 8411Both of these, as the oil flow increases, the oil pressure increases. At any flow rate, the point P is measured2The oil pressure is higher than the measuring point P1The oil pressure of the oil. At the measuring point P2And a measuring point P1This pressure difference therebetween is regarded as an amount corresponding to an increase in pressure caused when the oil that has flowed out of the pump chamber 30 with the rotation of the inner rotor 31 hits the inner surface of the
In order to appropriately open the pressure relief valve 9 in accordance with the discharge pressure of the oil, it is desirable to minimize the influence of the pressure increase caused by the inertia of the oil flow so that the pressure relief valve 9 does not open due to this pressure increase. In the present embodiment, since the opening 87b of the pressure
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