Construction vehicle
阅读说明:本技术 建筑车辆 (Construction vehicle ) 是由 石田慎二 丰岛健太 于 2018-12-12 设计创作,主要内容包括:本发明的特征在于,具备:行驶用液压泵(P1),其连接于发动机(E)的输出轴,向行驶用液压回路(Z1)供给液压油;振动用液压泵(P2),其连接于发动机(E)的输出轴,向振动用液压回路(Z2)供给液压油;及过旋转抑制机构(30),其在容许转速以上的负载从行驶用液压泵(P1)作用于发动机(E)的输出轴时,使振动用液压泵(P2)工作而抑制发动机(E)的过旋转。(The present invention is characterized by comprising: a traveling hydraulic pump (P1) connected to an output shaft of the engine (E) and configured to supply hydraulic oil to a traveling hydraulic circuit (Z1); a vibration hydraulic pump (P2) connected to the output shaft of the engine (E) and supplying hydraulic oil to a vibration hydraulic circuit (Z2); and an over-rotation suppressing mechanism (30) that, when a load equal to or greater than an allowable rotation speed acts on the output shaft of the engine (E) from the traveling hydraulic pump (P1), operates the vibration hydraulic pump (P2) to suppress over-rotation of the engine (E).)
1. A construction vehicle is characterized by comprising:
a traveling hydraulic pump connected to an output shaft of the engine and configured to supply hydraulic oil to a traveling hydraulic circuit;
a hydraulic pump for work connected to an output shaft of the engine and supplying hydraulic oil to a hydraulic circuit for work; and
and an over-rotation suppressing mechanism that, when a load equal to or greater than an allowable rotation speed acts on an output shaft of the engine from the traveling hydraulic pump, operates the working hydraulic pump to suppress over-rotation of the engine.
2. The construction vehicle according to claim 1,
the construction vehicle is provided with a roller which is provided with an oscillation shaft inside and rolls a rolled surface,
the working hydraulic pump vibrates the roller by rotating the vibration shaft.
3. The construction vehicle according to claim 2,
the over-rotation suppressing mechanism intermittently rotates the oscillation starting shaft in the same direction.
4. The construction vehicle according to claim 2,
the over-rotation suppressing mechanism rotates the oscillation starting shaft in the forward direction and the reverse direction.
5. The construction vehicle according to claim 1,
the allowable rotation speed is set higher than a maximum rotation speed of the engine when the vehicle running at the high idle speed is stopped.
6. The construction vehicle according to claim 1,
the over-rotation suppressing means stops the working hydraulic pump when the over-rotation of the engine is suppressed and the rotation speed of the engine becomes equal to or less than a predetermined rotation speed,
the predetermined rotation speed is set higher than a rotation speed of the engine at a high idle speed.
Technical Field
The present invention relates to a construction vehicle.
Background
As a construction vehicle that travels or stops by a hydrostatic transmission (hst), a construction vehicle of
Prior art documents
Patent document
Patent document 1: japanese patent laid-open publication No. 2005-279363
Disclosure of Invention
Drawings
Fig. 1 is a side view showing a vibrated roller according to an embodiment of the present invention.
Fig. 2 is a schematic view showing a hydraulic device of a vibratory roller according to the embodiment.
Fig. 3A is a conceptual diagram of a conventional vibrating roller during normal running for explaining the problem of the present invention.
Fig. 3B is a conceptual diagram of a conventional vibratory roller for illustrating the problem of the present invention when over-rotation occurs.
Fig. 3C is a conceptual diagram for explaining the operation and effect of the over-rotation suppressing mechanism according to the present embodiment.
Fig. 4 is a graph in which the number of revolutions of the engine, the number of revolutions of the hydraulic motor for vibration, and the hydraulic pressure of the hydraulic pump for vibration are compared in time series.
Fig. 5 is a conceptual diagram illustrating an example of setting of the over-rotation suppressing mechanism according to the present embodiment.
Fig. 6 is a graph showing the hydraulic pressure of the traveling hydraulic pump, the hydraulic pressure of the vibration hydraulic pump, and the engine speed of the comparative example.
Fig. 7 is a graph showing the hydraulic pressure of the traveling hydraulic pump, the hydraulic pressure of the vibration hydraulic pump, and the engine speed in the embodiment.
Detailed Description
Embodiments of the present invention will be described in detail with reference to the accompanying drawings. As shown in fig. 1, a
As shown in fig. 1, the
As shown in fig. 1, the
The operation panel S is provided with a vibration switch S1 for switching on and off of the vibration of the wheel R and a changeover switch S2 for switching forward rotation or reverse rotation of the vibration. The tire travel motor M1 is provided in the vicinity of the axle X1 that supports the tire T, T.
The frame 3 is connected to the
Although not specifically shown, the vibrating
As shown in fig. 2, the
The traveling hydraulic pump P1 is of a variable displacement type capable of changing the discharge amount, and is connected to the output shaft of the engine E via a shaft joint 11. The vibration hydraulic pump P2 is connected to an output shaft of the engine E. That is, in the present embodiment, the traveling hydraulic pump P1 and the oscillating hydraulic pump P2 are connected in series to the output shaft of the engine E, and the traveling hydraulic pump P1 and the oscillating hydraulic pump P2 rotate in synchronization with each other. In the present embodiment, the traveling hydraulic pump P1 and the oscillating hydraulic pump P2 are directly connected by a spline shaft, but may be indirectly connected via gears or the like.
The traveling hydraulic pump P1 includes a first port Q1 and a second port Q2. The first port Q1 is connected to the first port Q3 of the tire travel motor M1 and the first port Q5 of the wheel travel motor M2, respectively, via flow paths.
The second port Q2 of the travel hydraulic pump P1 is connected to the second port Q4 of the tire travel motor M1 and the second port Q6 of the wheel travel motor M2, respectively, via flow paths. The tire travel motor M1 rotationally drives the tire T, T by the flow of the hydraulic oil. The roller travel motor M2 drives the roller R to rotate by the flow of the hydraulic oil. The direction of the hydraulic fluid flowing through the hydraulic circuit Z1 for traveling can be switched by the hydraulic pump P1 for traveling. This enables the tire T, T and the roller R to rotate in the normal direction (forward movement) or in the reverse direction (backward movement).
The traveling hydraulic pump P1, the tire traveling motor M1, and the wheel traveling motor M2 each have a drain flow path D connected to the
The vibration hydraulic circuit Z2 is a closed circuit including a vibration hydraulic pump P2, a vibration hydraulic motor M3, and a flow path connecting these components. The vibration hydraulic pump P2 includes a first port U1 and a second port U2. The first port U1 is connected to the first port U3 of the hydraulic motor for vibration M3 via a flow path. The second port U2 is connected to the second port U4 of the hydraulic motor for vibration M3 via a flow path. The vibration hydraulic motor M3 is connected to a vibration axis X2 that vibrates the roller R, and rotates the vibration axis X2 by the flow of the hydraulic oil. The oscillation hydraulic pressure circuit Z2 is provided with a relief valve RV for preventing the hydraulic pressure from rising to a pressure equal to or higher than a set pressure. The flow direction of the hydraulic fluid in the vibration hydraulic circuit Z2 can be switched by the vibration hydraulic pump P2. This enables the oscillation axis X2 to rotate in the forward direction or the reverse direction.
As shown in fig. 2, the over-rotation suppressing
The storage unit of the
Next, the basic operation of the
When the driver turns on the vibration switch S1, the vibration hydraulic pump P2 is operated. The hydraulic oil flows from the vibration hydraulic pump P2 to the vibration hydraulic motor M3, and the oscillation axis X2 rotates, whereby the roller R oscillates. The vibration switch S1 is turned off by the driver, whereby the vibration of the wheel R is stopped.
Next, the operation and effect of the
As shown in fig. 3A, during normal running of the conventional vibrating roller, power is input from the engine E side to the running hydraulic pump P1, and the running hydraulic pump P1 outputs power to the running motor MA. Arrow F1 indicates the output from the traveling hydraulic pump P1 to the traveling motor MA. The arrow G1 represents the load of the engine E.
Next, as shown in fig. 3B, when the conventional vibrating road roller travels on a downhill, power is input from the traveling motor MA side to the traveling hydraulic pump P1 side due to the lowering of the vehicle, and the engine brake cannot fully support the vehicle, and accordingly the rotation speed of the engine E increases, and the engine E may be over-rotated and damaged. Arrow F2 indicates the output from the traveling motor MA to the traveling hydraulic pump P1. The arrow G2 indicates a state where the load of the engine E rises.
Therefore, according to the present embodiment shown in fig. 3C, although power is input to the traveling hydraulic pump P1 from the tire traveling motor M1 and the wheel traveling motor M2 due to the lowering of the vehicle, the power is consumed as the starting energy of the vibration by operating the vibration hydraulic pump P2 by the
Fig. 4 is a graph in which the rotation speed of the engine E, the rotation speed of the vibration hydraulic motor M3, and the hydraulic pressure of the vibration hydraulic pump P2 of the present embodiment are compared in time series. Fig. 4 schematically shows a state in which the vibrating
Next, when the vehicle travels on a downhill and the rotation speed of the engine E reaches the upper limit value again (time t3), the vibration hydraulic pump P2 is operated again. When the rotation speed of the engine E reaches the lower limit value (time t4), the vibration hydraulic pump P2 is stopped. The second operation time of the vibration hydraulic pump P2 is also about 1.5 seconds.
As shown in the engine speed L1 of fig. 4, when the excessive
At this time, since the vibration hydraulic pump P2 is immediately stopped, the rotation speed of the vibration hydraulic motor M3 does not increase so much as indicated by the rotation speed L2 of the vibration hydraulic motor M3. That is, the roller R is not substantially vibrated. The driver can feel the sense of deceleration, but does not feel the vibration of the roller R. The rotation speed L2b (dashed line) of the vibration hydraulic motor virtually indicates a state in which the vibration hydraulic motor M3 is continuously operated. Similarly, the hydraulic pressure L3c (dotted line portion) of the vibration hydraulic pump P2 virtually represents a state in which the vibration hydraulic motor M3 is continuously operated.
As in the embodiment of fig. 4, the vibration hydraulic pump P2 can be intermittently rotated in the forward direction to suppress the over-rotation of the engine E. This makes it possible to efficiently reduce the excessive rotation of the engine E even when the vehicle is traveling on a long downhill.
On the other hand, for example, when the downhill path is long and has a steep gradient, the excessive rotation may not be suppressed by simply repeating the forward rotation of the vibration hydraulic pump P2 as in the embodiment of fig. 4. That is, if the gradient is steep, the increase in the rotation speed of the engine E is also rapid, and therefore the hydraulic pressure of the oscillating hydraulic pump P2 has to be increased again before the hydraulic pressure of the oscillating hydraulic pump P2 completely decreases. In such a case, the amount of energy taken away from the engine E is also reduced, and therefore, there is a possibility that the over-rotation of the engine E cannot be efficiently suppressed.
In this case, the excessive
Next, an example of setting the upper limit value and the lower limit value of the
On the other hand, in the
The values of the upper limit value and the lower limit value of the
According to the vibrating
Further, since the
The type of the working hydraulic pump may be set as appropriate, and in the present embodiment, the working hydraulic pump is a vibration hydraulic pump P2 that vibrates the roller R. Since a large amount of energy is required to vibrate the roller R, the large amount of energy can be consumed on the vibration hydraulic pump P2 side, and the over-rotation of the engine E can be effectively suppressed. Further, for example, when the working hydraulic pump is a hydraulic pump for driving an arm of the backhoe, the arm may move in an unexpected situation. However, in the present embodiment, since the vibration energy can be dissipated inside the roller R, the adverse effect on the outside can be reduced as much as possible.
Although the embodiments of the present invention have been described above, the present invention can be appropriately modified in design within a range not departing from the gist of the present invention. For example, in the present embodiment, the vibration hydraulic pump P2 is used as the working hydraulic pump, but the present invention is not limited thereto. For example, a pump for sprinkling water, a cutter head, or other hydraulic pump for work provided in the construction vehicle may be used.
In the present embodiment, the roller R is a single shaft, but may be a double shaft. Although the
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