阅读说明：本技术 一种制品包装箱生产用控制系统以及控制方法 (Control system and control method for product packaging box production ) 是由 程亮 于 2020-05-22 设计创作，主要内容包括：本发明提供一种制品包装箱生产用控制系统以及控制方法,涉及包装箱生产技术领域。该制品包装箱生产用控制系统包括原料生产单元、半成品加工单元、成品加工单元、中央控制单元、数据统计单元、参数调整单元、实时监控单元、次品剔除单元与身份识别单元。本发明,将包装箱的生产系统单元化,再将各个单元模块化,从而实现对包装箱生产过程的系统化,让包装箱的每一个生产过程都能够得到有效的控制,且通过参数调整单元、实时监控单元与次品剔除单元等之间的配合,有效的保证了包装箱生产的良品率,同时也大大提高了包装箱的生产效率,有利于企业的大批量生产。(The invention provides a control system and a control method for product packaging box production, and relates to the technical field of packaging box production. The control system for producing the product packaging box comprises a raw material production unit, a semi-finished product processing unit, a central control unit, a data statistics unit, a parameter adjusting unit, a real-time monitoring unit, a defective product removing unit and an identity recognition unit. According to the invention, the production system of the packing box is unitized, and each unit is modularized, so that the systematization of the production process of the packing box is realized, each production process of the packing box can be effectively controlled, and the good product rate of the production of the packing box is effectively ensured through the cooperation between the parameter adjusting unit, the real-time monitoring unit, the defective product eliminating unit and the like, and meanwhile, the production efficiency of the packing box is greatly improved, and the large-scale production of enterprises is facilitated.)

1. The utility model provides a control system is used in production of goods packing box which characterized in that: the control system comprises a raw material production unit, a semi-finished product processing unit, a central control unit, a data statistics unit, a parameter adjustment unit, a real-time monitoring unit, a defective product rejection unit and an identity recognition unit, wherein the raw material production unit, the semi-finished product processing unit, the data statistics unit, the parameter adjustment unit, the real-time monitoring unit, the defective product rejection unit and the identity recognition unit are all connected with the central control unit.

2. The control system for the production of the product packaging box according to claim 1, wherein: the raw materials production unit is used for producing corrugated container board for the packing box, the raw materials production unit is including form advancing the module, preheat module, pressfitting module and cut the module, form advancing the module and be used for carrying out automatic feeding to corrugated medium and inside and outside top layer cardboard, it is used for preheating corrugated medium and inside and outside top layer cardboard to preheat the module to preheat, the pressfitting module is used for gluing corrugated medium and inside and outside top layer cardboard, cut the module and be used for dividing the corrugated container board that obtains and cut into specified specification.

3. The control system for the production of the product packaging box according to claim 1, wherein: the semi-finished product processing unit comprises a cutting module, a slotting module and a printing module, the cutting module cuts the corrugated board into a specified size according to the specification of the formed packing box, the slotting module performs hole opening on the corrugated board according to the specification of the formed packing box, and the printing module performs pattern printing on the surface of the corrugated board according to the type of the formed packing box.

4. The control system for the production of the product packaging box according to claim 1, wherein: the finished product processing unit comprises a die cutting module, a forming module and a stacking module, wherein the die cutting module is used for performing line opening and line folding on the corrugated board, the forming module is used for manufacturing and forming the corrugated board by using a box binding machine or a box gluing machine, and the stacking module is used for stacking the formed packaging box.

5. The control system for the production of the product packaging box according to claim 1, wherein: the real-time monitoring unit is further connected with an abnormity alarming unit and a picture display unit, the real-time monitoring unit comprises a camera module and an industrial camera module, the camera module is used for monitoring the whole process of the raw material production unit, the semi-finished product processing unit and the finished product processing unit and uploading pictures to the picture display unit, and the industrial camera module is used for collecting images of the raw material, the semi-finished product and the finished product and then judging whether the produced raw material, the semi-finished product and the finished product are qualified or not.

6. The control system for the production of the product packaging box according to claim 1, wherein: the parameter adjusting unit is used for inputting and adjusting control quantity in the production process of the packing box, the identity identifying unit is used for identifying identity information of an operator, and the defective product rejecting unit is used for automatically rejecting defective products in the production process.

7. The control system for the production of the product packaging box according to claim 1, wherein: the data statistics unit is further connected with a report generation unit, the data statistics unit is used for automatically counting the number of produced products and the usage amount of raw materials, the number of the products comprises the number of good products and the number of defective products, and the report generation unit is used for automatically generating a table for the counted data.

8. A control method for producing a product packaging box is characterized by comprising the following steps: the control method comprises the following steps:

1) the production of the corrugated board is controlled by using the raw material production unit, the semi-finished product processing unit is used for processing the corrugated board into a semi-finished product, and the finished product processing unit is used for processing the semi-finished product into a final packaging box;

2) in the production process of the packing box, the real-time monitoring unit monitors the raw material production unit, the semi-finished product processing unit and the finished product processing unit in real time, analyzes whether defective products are generated in the processing process of the corrugated boards, the semi-finished products and the finished products or not, then sends defective product data to the central control unit, and the central control unit drives the defective product removing unit to remove the defective products;

3) after the operator successfully authenticates the identity by entering the identity identification unit, the operator enters the parameter adjustment unit to adjust parameters such as product production, product specification, product patterns and the like, and after the adjustment is finished, the central control unit controls the raw material production unit, the semi-finished product processing unit and the finished product processing unit to produce according to the adjusted data;

4) the data counting unit automatically counts the number of produced products and the usage amount of raw materials, wherein the number of the products comprises the number of good products and the number of defective products, and then the report generating unit automatically generates a table according to the counted data.

Technical Field

The invention relates to the technical field of packaging box production, in particular to a control system and a control method for product packaging box production.

Background

The paper packing box is a most widely applied packing product, and comprises a corrugated carton, a single-layer carton and the like with various specifications and models according to different materials, the paper board needs to be cut according to different sizes and specifications in the processing and production process of the paper packing box, the paper board needs to be fixed during cutting, and the using amount of the packing box is increased gradually along with the rise of the logistics industry.

At present, corrugated paper packing boxes are widely applied due to the fact that the advantages of the corrugated paper packing boxes are multiple, the corrugated paper packing boxes need to be subjected to a plurality of process steps in the production process, the steps in the existing process are generally independently controlled to operate, the whole production process is complex, the independent control of the production process not only enables the harmony of the process steps to be poor, but also is difficult to guarantee the yield of the packing boxes, and therefore the production of the packing boxes is limited to a certain degree.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects in the prior art, the invention provides a control system and a control method for product packaging box production, which solve the defects and shortcomings in the prior art.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: the control system comprises a raw material production unit, a semi-finished product processing unit, a central control unit, a data statistics unit, a parameter adjusting unit, a real-time monitoring unit, a defective product removing unit and an identity recognition unit, wherein the raw material production unit, the semi-finished product processing unit, the data statistics unit, the parameter adjusting unit, the real-time monitoring unit, the defective product removing unit and the identity recognition unit are all connected with the central control unit.

Preferably, the raw materials production unit is used for producing corrugated container board for the packing box, the raw materials production unit is including form advancing the module, preheat the module, the pressfitting module and cut the module, form advancing the module and be used for carrying out automatic feeding to corrugated medium and inside and outside top sheet board, preheat the module and be used for preheating corrugated medium and inside and outside top sheet board, the pressfitting module is used for gluing corrugated medium and inside and outside top sheet board, cut the module and be used for dividing the corrugated container board that obtains and cut into the specified specification.

Preferably, the semi-finished product processing unit comprises a cutting module, a slotting module and a printing module, the cutting module cuts the corrugated board into a specified size according to the specification of the formed packing box, the slotting module performs hole opening on the corrugated board according to the specification of the formed packing box, and the printing module performs pattern printing on the surface of the corrugated board according to the type of the formed packing box.

Preferably, the finished product processing unit comprises a die cutting module, a forming module and a stacking module, the die cutting module is used for opening and folding the corrugated board, the forming module is used for manufacturing and forming the corrugated board by using a box binding machine or a box gluing machine, and the stacking module is used for stacking the formed packaging boxes.

Preferably, the real-time monitoring unit is further connected with an abnormity warning unit and a picture display unit, the real-time monitoring unit comprises a camera module and an industrial camera module, the camera module is used for monitoring the raw material production unit, the semi-finished product processing unit and the finished product processing unit in the whole process and uploading pictures to the picture display unit, and the industrial camera module is used for collecting images of the raw material, the semi-finished product and the finished product and then judging whether the produced raw material, the semi-finished product and the finished product are qualified.

Preferably, the parameter adjusting unit is used for inputting and adjusting the control quantity in the production process of the packing box, the identity identifying unit is used for identifying the identity information of an operator, and the defective product rejecting unit is used for automatically rejecting defective products in the production process.

Preferably, the data statistics unit is further connected with a report generation unit, the data statistics unit is used for automatically counting the number of produced products and the usage amount of raw materials, the number of the products comprises the number of good products and the number of defective products, and the report generation unit is used for automatically generating a table for the counted data.

A control method for producing an article packaging box comprises the following steps:

1) the production of the corrugated board is controlled by using the raw material production unit, the semi-finished product processing unit is used for processing the corrugated board into a semi-finished product, and the finished product processing unit is used for processing the semi-finished product into a final packaging box;

2) in the production process of the packing box, the real-time monitoring unit monitors the raw material production unit, the semi-finished product processing unit and the finished product processing unit in real time, analyzes whether defective products are generated in the processing process of the corrugated boards, the semi-finished products and the finished products or not, then sends defective product data to the central control unit, and the central control unit drives the defective product removing unit to remove the defective products;

3) after the operator successfully authenticates the identity by entering the identity identification unit, the operator enters the parameter adjustment unit to adjust parameters such as product production, product specification, product patterns and the like, and after the adjustment is finished, the central control unit controls the raw material production unit, the semi-finished product processing unit and the finished product processing unit to produce according to the adjusted data;

4) the data counting unit automatically counts the number of produced products and the usage amount of raw materials, wherein the number of the products comprises the number of good products and the number of defective products, and then the report generating unit automatically generates a table according to the counted data.

(III) advantageous effects

The invention provides a control system and a control method for product packaging box production. The method has the following beneficial effects:

according to the invention, the production system of the packing box is unitized, and each unit is modularized, so that the systematization of the production process of the packing box is realized, each production process of the packing box can be effectively controlled, and the good product rate of the production of the packing box is effectively ensured through the cooperation between the parameter adjusting unit, the real-time monitoring unit, the defective product eliminating unit and the like, and meanwhile, the production efficiency of the packing box is greatly improved, and the large-scale production of enterprises is facilitated.

Drawings

FIG. 1 is a block diagram of the system of the present invention;

FIG. 2 is a schematic view of a feedstock production unit of the present invention;

FIG. 3 is a schematic view of a semi-finished processing unit of the present invention;

FIG. 4 is a schematic view of a finishing unit of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.