阅读说明：本技术 一种装配式墙体生产线的卸料设备 (Discharging equipment of assembly type wall production line ) 是由 滕伟广 于 2019-03-20 设计创作，主要内容包括：本文公布了一种装配式墙体生产线的卸料设备,用以在加工设备上卸下成型的装配式墙体单元,包括自动上料机和链条输送机,所述自动上料机设置在所述加工设备与所述链条输送机之间,所述自动上料机用以夹取所述加工设备上的装配式墙体单元并放置在所述链条输送机上；所述链条输送机呈直线设置,包括靠近所述自动上料机的上料端,以及远离所述自动上料机的卸料端,用以将所述装配式墙体单元由所述上料端运输至所述卸料端。本文涉及装配式墙体生产领域,提供了一种装配式墙体生产线的卸料设备,可克服现有卸料易伤害搬运人员的问题,使得人机分离,保证了搬运人员的安全,同时也实现自动卸料,保证卸料的连续性。(The discharging equipment comprises an automatic feeding machine and a chain conveyor, wherein the automatic feeding machine is arranged between the processing equipment and the chain conveyor, and the automatic feeding machine is used for clamping the assembled wall units on the processing equipment and placing the assembled wall units on the chain conveyor; the chain conveyor is arranged linearly and comprises a feeding end close to the automatic feeding machine and a discharging end far away from the automatic feeding machine, and the chain conveyor is used for conveying the assembled wall units from the feeding end to the discharging end. This paper relates to assembled wall body production field, provides an unloading equipment of assembled wall body production line, can overcome the current problem of unloading and easily injuring the porter for man-machine separation has guaranteed porter's safety, also realizes automatic discharge simultaneously, guarantees the continuity of unloading.)

1. The unloading device of the assembly wall body production line is used for unloading formed assembly wall body units on processing equipment and is characterized by comprising an automatic feeding machine and a chain conveyor, wherein the automatic feeding machine is arranged between the processing equipment and the chain conveyor, and the automatic feeding machine is used for clamping the assembly wall body units on the processing equipment and placing the assembly wall body units on the chain conveyor; the chain conveyor is arranged linearly and comprises a feeding end close to the automatic feeding machine and a discharging end far away from the automatic feeding machine, and the chain conveyor is used for conveying the assembled wall units from the feeding end to the discharging end.

2. The discharge apparatus for an assembled wall production line as claimed in claim 1, further comprising a safety fence through which said chain conveyor extends, said safety fence being sandwiched between said loading end and said discharge end.

3. The discharging apparatus for an assembled wall production line as claimed in claim 2, wherein said chain conveyor includes a driving sprocket and a driven sprocket respectively provided at said loading end and said discharging end, and a chain engaging said driving sprocket and said driven sprocket, said chain being provided with a conveying surface for supporting said assembled wall units.

4. The discharging apparatus for an assembled wall production line as claimed in claim 3, wherein a plurality of fixing blocks are fixed to the chain, and the fixing blocks are arranged at intervals to constitute the conveying surface.

5. The discharging apparatus for an assembled wall production line as claimed in claim 4, wherein the fixing block comprises vertical plates fixed on both sides of the chain, and a flat plate fixed on top of the vertical plates.

6. The discharging apparatus for an assembled wall production line as claimed in claim 5, wherein the vertical plate is pivotally connected to two adjacent chain pins on the chain.

7. The discharging apparatus for an assembled wall production line as claimed in claim 3, wherein said chain conveyor includes a supporting plate, said chain being sandwiched between said supporting plate and said conveying surface, said supporting plate being configured to support said conveying surface while maintaining a straight arrangement.

8. The discharging apparatus for an assembled wall production line as claimed in any one of claims 3 to 7, wherein the chain conveyor comprises a motor, and a first conveyor belt and a second conveyor belt which are arranged at a distance and in parallel and are connected to an output end of the motor.

9. The discharging apparatus for an assembled wall production line as claimed in claim 8, further comprising a controller and a first detector, wherein the controller is electrically connected to the motor and the first detector respectively, the first detector is disposed at the feeding end, the first detector is configured to send a driving signal to the controller when the assembled wall units are detected to be stacked to a predetermined height, and the controller is configured to control the motor to operate according to the driving signal.

10. The discharging apparatus for an assembled wall production line according to claim 9, further comprising a second detector electrically connected to said controller, said second detector being disposed at said discharging end, said second detector being configured to send a stop signal to said controller when all of said assembled wall units are at said discharging end, said controller being further configured to control said motor to stop operation based on said stop signal.

Technical Field

The invention relates to the field of production of assembled walls, in particular to a discharging device of an assembled wall production line.

Background

The prefabricated building is a novel building structure which is vigorously advocated and developed by the nation, and the prefabricated building is a building which is formed by finishing processing and manufacturing in a factory by using prefabricated parts and then transporting the prefabricated parts to a construction site for assembly. The assembled wall is an important component of an assembled building and is a new indoor wall structure. The basic product modules (also called prefabricated wall units) of the prefabricated wall are first manufactured in the factory and then transported to the construction site to complete the assembly of the prefabricated wall according to the requirements of the prefabricated building.

In the production process of the assembly type wall unit, the assembly type wall unit is assembled and disassembled on an assembly type wall production line, the assembly is firstly completed on processing equipment, and the assembly type wall unit is transported to a storehouse for storage from the processing equipment after the assembly type wall unit is completed and then transported to a construction site to complete interior decoration. And transport to storehouse in-process on the processing equipment and need artifical the completion, pile up neatly and handling efficiency low, more main problem is that the personnel of carrying can be hurt in the processing equipment operation in-process.

Disclosure of Invention

The invention provides unloading equipment for an assembly type wall production line, which can overcome the problem that the existing unloading is easy to hurt the carrying personnel, so that man-machine separation is realized, the safety of the carrying personnel is ensured, meanwhile, automatic unloading is realized, and the unloading continuity is ensured.

In order to solve the technical problems, the invention adopts the following technical scheme:

the unloading device of the assembly wall body production line is used for unloading formed assembly wall body units on processing equipment and comprises an automatic feeding machine and a chain conveyor, wherein the automatic feeding machine is arranged between the processing equipment and the chain conveyor and is used for clamping the assembly wall body units on the processing equipment and placing the assembly wall body units on the chain conveyor; the chain conveyor is arranged linearly and comprises a feeding end close to the automatic feeding machine and a discharging end far away from the automatic feeding machine, and the chain conveyor is used for conveying the assembled wall units from the feeding end to the discharging end.

One possible design further comprises a safety fence through which the chain conveyor runs, the safety fence being sandwiched between the loading end and the discharge end.

In one possible design, the chain conveyor includes a driving sprocket and a driven sprocket respectively disposed at the loading end and the unloading end, and a chain meshing-connecting the driving sprocket and the driven sprocket, and the chain is provided with a conveying surface for supporting the assembled wall unit.

In one possible design, a plurality of fixing blocks are fixed on the chain, and the fixing blocks are arranged at intervals to form the conveying surface.

In one possible design, the fixing block includes vertical plates fixed on both sides of the chain, and a flat plate fixed on the top of the vertical plate.

In one possible design, the vertical plate is connected with two adjacent chain pins on the chain.

In one possible design, the chain conveyor comprises a support plate, between which the chain is clamped and which is intended to support the conveying surface while maintaining a straight arrangement.

In one possible embodiment, the chain conveyor comprises a motor and a first conveyor belt and a second conveyor belt which are arranged at an interval and in parallel, and the first conveyor belt and the second conveyor belt are connected with the output end of the motor.

One possible design further comprises a controller and a first detector, wherein the controller is electrically connected with the motor and the first detector respectively, the first detector is arranged at the feeding end and used for sending a driving signal to the controller when the assembled wall unit is detected to be stacked to a preset height, and the controller is used for controlling the motor to act according to the driving signal.

In one possible design, the control device further comprises a second detector electrically connected to the controller, the second detector is disposed at the discharge end, the second detector is configured to detect that the assembled wall units are all at the discharge end and send a stop signal to the controller, and the controller is further configured to control the motor to stop according to the stop signal.

The invention has the beneficial effects that:

the automatic feeding machine feeding and manual forklift discharging branch device is completely separated from the two ends of the chain conveyor, so that the crossing of working moving ranges of personnel and the automatic feeding machine is avoided, the safety of the personnel is ensured, and meanwhile, the automatic feeding machine can also work efficiently.

The safety fence further separates the unloading of the automatic feeding machine from the unloading of the manual forklift, and further ensures the safety of personnel.

The discharging equipment of the assembly type wall body production line disclosed by the invention is used for stacking the assembly type wall body units by using the automatic feeding machine and conveying the assembly type wall body units to a manual carrying position by using the chain conveyor, so that the rapid discharging is realized, and the production continuity is also improved.

The controller and the detector can detect the position of the assembled wall unit and drive the chain conveyor to convey the assembled wall unit, so that automatic discharging is realized, and the chain conveyor does not need to be manually operated.

Drawings

The invention is further described below with reference to the accompanying drawings:

FIG. 1 is a schematic view of a discharging apparatus of an assembly wall production line according to a first embodiment;

FIG. 2 is a schematic view of a chain conveyor according to the first embodiment;

FIG. 3 is an enlarged view of a portion of FIG. 2 at B;

FIG. 4 is a schematic sectional view taken along line A-A of FIG. 1;

FIG. 5 is an enlarged view of a portion of FIG. 4 at C;

FIG. 6 is a schematic view of a connecting shaft according to the first embodiment;

FIG. 7 is a schematic view of a discharging apparatus of the assembly wall production line according to the second embodiment;

FIG. 8 is a schematic view of a chain conveyor according to a third embodiment;

fig. 9 is an electrical connection schematic diagram of the discharging device of the assembly wall production line of the third embodiment.

Reference numerals: 1-processing equipment, 2-automatic feeding machine, 3-assembled wall unit, 4-chain conveyor, 5-discharging end, 6-feeding end, 7-first conveying belt, 8-second conveying belt, 9-conveying surface, 10-frame, 11-driving chain wheel, 12-driven chain wheel, 13-motor, 14-belt, 15-chain, 16-fixed block, 17-supporting plate, 18-flat plate, 19-vertical plate, 20-transmission shaft, 21-frame, 22-bearing, 23-first screw, 24-second screw, 25-blocking plate, 26-chain pin shaft, 27-chain ball, 28-outer blocking plate, 29-inner blocking plate, 30-safety fence, 31-first detector, 32-second detector, 33-controller, 34-pulley.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the following description of the embodiments of the present invention is provided with reference to the accompanying drawings, and it should be noted that, in the case of conflict, the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other.

Aiming at the defect of unloading of relevant assembled wall units, the embodiment of the disclosure provides unloading equipment of an assembled wall production line, and the unloading equipment can realize man-machine separation, namely, the automatic feeding machine and the manual unloading separation, so that the safety of transport personnel is ensured, and meanwhile, the automatic unloading is realized, and the unloading continuity is ensured.

The following describes the discharging device of the assembled wall production line of the present disclosure with reference to the embodiment.

Referring to fig. 1 to 6, the discharging apparatus of the assembled wall production line according to the first embodiment of the present invention is capable of discharging a formed assembled wall unit 3 from a processing apparatus 1, and includes an automatic feeder 2 and a chain conveyor 4, wherein the automatic feeder 2 is disposed between the processing apparatus 1 and the chain conveyor 4, and the automatic feeder 2 can pick up the assembled wall unit 3 from the processing apparatus 1 and place the same on the chain conveyor 4 to stack the assembled wall unit 3 on the chain conveyor 4. In particular, the chain conveyor 4 is arranged in a straight line and comprises a loading end 6 close to the automatic loading machine 2 and a discharge end 5 remote from the automatic loading machine 2, the chain conveyor 4 being able to transport the assembled wall units 3 from the loading end 6 to the discharge end 5. According to the assembly type wall body production line, the unloading equipment can unload the assembly type wall body unit 3 on the processing equipment 5 and transport the assembly type wall body unit to the forklift position, namely, the unloading end 5 is used for transporting the warehouse by the forklift, the unloading continuity is guaranteed, the efficiency is improved, meanwhile, the automatic feeding machine 2 is kept away from personnel on the forklift, man-machine separation is formed, and the safety of the transport personnel is guaranteed.

Specifically, as shown in fig. 1 and 2, the chain conveyor 4 includes a driving sprocket 11 and a driven sprocket 12 respectively disposed at the loading end 6 and the unloading end 5, and a chain 15 for engaging and connecting the driving sprocket 11 and the driven sprocket 12, and particularly, a conveying surface 9 is disposed on the chain 15, and the conveying surface 9 can support the assembled wall unit 3 and can move along with the chain 15 to drive the assembled wall unit 3. Wherein, chain conveyor includes motor 15 and frame 10 to and interval and parallel arrangement are at first conveyer belt and second conveyer belt, and first conveyer belt 7 and second transport 8 erect in frame 10 and all are connected with the output of motor 13. The first conveyor belt 7 and the second conveyor belt 8 are provided with a drive sprocket 11, a driven sprocket 12 and a chain 15, and are synchronously moved to jointly carry the prefabricated wall units 3. In addition, the space between the first conveying belt 7 and the second conveying belt 8 can provide space for the lower part of a fork of a forklift, and transportation of the forklift is facilitated. In order to ensure the synchronous action of the first conveyor belt 7 and the second conveyor belt 8, the driving sprocket 11 and the driven sprocket 12 of the first conveyor belt 7 are respectively connected with the driving sprocket 11 and the driven sprocket 12 of the second conveyor belt 8 through the transmission shaft 20. Taking the driven sprocket 12 as an example, as shown in fig. 4 and 5, both ends of the transmission shaft 20 are fixed to the frame 21 of the frame 10 through bearings 22, so that the transmission shaft 20 is rotatably mounted on the frame 10, and at the same time, both ends of the transmission shaft 20 fix the respective driven sprockets 12 of the first conveyor belt 7 and the second conveyor belt 8, respectively. In addition, two driven sprockets 12 are fixed to both ends of the driving shaft 20 to ensure smooth support of the assembled wall unit 3, and the end of the driving shaft 20 is further fixed with a blocking plate 15 by a second screw 24 to limit the driven sprockets 12. As shown in fig. 2 and 6, the drive sprocket 11 has a pulley 34 fixed to a drive shaft 20 connecting the drive sprockets 11 of the first conveyor belt 7 and the second conveyor belt 8, the pulley 34 is connected to an output end of the motor 13 via a belt 14, and the belt 14 is a triangular belt, so that the motor 13 can rotate all the drive sprockets 11.

In the case of the chain 15, as shown in fig. 3 and 5, which includes a plurality of chain balls 27 having chain pins 26 extending therethrough, adjacent chain balls 27 are connected by outer and inner flights 28 and 29, and a gap between adjacent chain balls 27 is engageable with teeth on the drive sprocket 11 or the driven sprocket 12. In particular, a plurality of fixed blocks 16 are fixed to the chain 15, the fixed blocks 16 are fixed to chain pins 26 of the chain 15, and are arranged at intervals between adjacent fixed blocks 16, and the upper end surfaces of the fixed blocks constitute the conveying surface 9. The fixing block 16 further includes vertical plates 19 fixed on both sides of the chain, and a flat plate 18 fixed on the top of the vertical plates 19. The cross section of the vertical plate 19 is right-angled, the lower end of the vertical plate is connected with two adjacent chain pin shafts 26 on the chain 15 and is arranged corresponding to the outer blocking piece 28, so that the fixing block 16 is fixed on the chain 15, but the flexibility of the chain 15 is not affected. Further, a plurality of flat plates 18 are horizontally arranged to form the conveying surface 9, and are fixed to the top of the vertical plate 19 by first screws 23, and the flat plates 18 are stretched over two driven sprockets 12 at one end of a transmission shaft 20. In order to keep the flexible chain 15 in line with the conveying surface 9, a support plate 17 is arranged between the driven sprocket 12 and the drive sprocket 11, which support plate 17 supports the chain 15 on its upper side such that the chain 15 is clamped between the support plate 17 and the fixed block 16.

In addition, the automatic feeder 2 is a mechanical arm, and can clamp the assembled wall unit 3 and position and clamp and position and release the assembled wall unit 3.

When the discharging equipment of the assembly type wall production line works, the automatic feeding machine 2 stacks the assembly type wall units 3 on the processing equipment 1 at the feeding end 6 one by one, the assembly type wall units 3 are kept perpendicular to the conveying direction of the chain conveyor 4, when the preset height is reached, an operator controls the automatic feeding machine 2 to stop acting, confirms that a forklift is in place, and controls the motor 13 to be started. The motor 13 drives the driving sprocket 11 to rotate, the chain 15 and the fixing block 16 thereon start to move, and the fixing block 16 carries the assembled wall unit 3 to move towards the discharging end 5. And (3) until the assembled wall unit 3 is positioned at the discharging end 5, controlling the motor 13 to stop by an operator, starting the forklift by the forklift operator, forking the assembled wall unit 3 and conveying the assembled wall unit to the warehouse. And finally, after the assembly type wall unit 3 is transported away, an operator starts the automatic feeding machine 2 to continue stacking, and next unloading is completed.