阅读说明：本技术 一种无横刃径向折线刃微小深孔钻削刀具 (Small deep hole drilling tool without cross-edge radial broken line edge ) 是由 梁志强 马悦 杜宇超 陈锐 栾晓圣 周天丰 王西彬 杨洪建 仇天阳 赵斌 于 2021-06-22 设计创作，主要内容包括：本发明涉及一种无横刃径向折线刃微小深孔钻削刀具,包括钻尖及钻体,所述钻尖包括折线刃、径向主切削刃、径向内刃、后刀面、沟槽、钻心尖,钻体上设置有螺旋槽和刃带,径向主切削刃和径向内刃的延长线均通过钻心点；通过修磨径向主切削刃和后刀面形成沟槽,通过横刃修磨方法完全消除横刃形成钻心尖。本发明提供的无横刃径向折线刃微小深孔钻削刀具,可以调节钻头刃口处的前角分布和切削厚度分布状况,具有良好的分屑、排屑效果和定心性能,能够有效降低钻削过程中的钻削力,提高刀具使用寿命和微小深孔加工质量,适用于难加工材料微小深孔的高效、高质量加工。(The invention relates to a tiny deep hole drilling tool with a radial broken line edge without a cross edge, which comprises a drill point and a drill body, wherein the drill point comprises a broken line edge, a radial main cutting edge, a radial inner edge, a rear cutter face, a groove and a drill point, a spiral groove and an edge band are arranged on the drill body, and extension lines of the radial main cutting edge and the radial inner edge pass through a drill point; the radial main cutting edge and the rear cutter face are polished to form a groove, and the chisel edge is completely eliminated by a chisel edge polishing method to form a drill point. The micro deep hole drilling tool without the chisel edge radial broken line edge can adjust the distribution of the front angles and the distribution of the cutting thickness at the cutting edge of a drill bit, has good chip separation and removal effects and centering performance, can effectively reduce the drilling force in the drilling process, prolongs the service life of the tool and improves the machining quality of micro deep holes, and is suitable for high-efficiency and high-quality machining of micro deep holes made of materials difficult to machine.)

1. A tiny deep hole drilling tool without a cross edge and with a radial broken line edge comprises a drill point and a drill body (1), wherein the drill point comprises a broken line edge (4), a radial main cutting edge (5), a radial inner edge (6), a rear cutter face (7), a groove (8) and a drill point (9), a spiral groove (3) and a blade band (2) are arranged on the drill body, the intersection line of the rear cutter face (7) and the spiral groove (3) on the drill body is the radial main cutting edge (5), and the groove (8) is formed by grinding the radial main cutting edge (5) and the rear cutter face (7); the back knife face (7) and the groove (8) are intersected to form the radial inner edge (6), the radial inner edge (6) is converged and intersected at the position of a cutter rotating shaft to form a drill point (9), and the broken line edge (4) is arranged at the position, close to the drill bit outer edge, of the radial main cutting edge (5).

2. The non-chisel edge radial broken line edge minor deep hole drilling tool according to claim 1, characterized in that the radial main cutting edge (5) is extended by the drill point (9).

3. The very small deep hole drilling tool without a chisel edge radial break line edge as in claim 1, wherein the flank face (7) can be a flat face, a conical face or a helical face.

4. The very small deep hole drilling tool without a chisel edge radial broken line edge according to claim 1, characterized in that the main radial cutting edge (5) and the inner radial edge (6) are both straight.

5. The very small deep hole drilling tool of the no-chisel edge radial broken line edge of claim 1, characterized in that the broken line edge (4) is straight or curved.

6. The very small deep hole drilling tool without a chisel edge radial break edge as in claim 1, wherein the break angle at the break edge (4) is 10 ° to 30 °.

7. The very small deep hole drilling tool without a chisel edge radial broken line edge as set forth in claim 1, characterized in that the starting point of the broken line edge (4) is located on the radial main cutting edge (5) at a distance of 0.75R to 0.9R from the drill point (9), R being the tool radius.

8. The very small deep hole drilling tool with no chisel edge and radial broken line edge as in claim 1, characterized in that the projection of two radially inner edges (6) forms an inner sharp angle of 2 phi on the axial plane of the drill bit₁The projection of the two radial main cutting edges (5) forms a second sharp angle 2 phi₂The projection of the two broken line edges (4) on the axial plane of the drill forms a third sharp angle 2 phi₃Second angle of attack 2 phi₂Greater than internal angle 2 phi₁And the third angle of sharpness 2 phi₃，

9. The minor deep hole drilling tool of claim 8, wherein the inner corner is 2 Φ₁Is 100-120 degrees.

Technical Field

The invention relates to a micro deep hole drilling tool without a cross edge and a radial broken line edge, and belongs to the technical field of machining.

Background

With the continuous development of advanced manufacturing industry, parts with small deep holes are more and more widely applied in the fields of national defense and civil use, and a micro drilling tool is the key for realizing the precise machining of the small deep hole parts. The drill point structure of the existing micro deep hole drilling tool has some limitations:

(1) the rake angle of each point on the cutting edge has a large variation range, the drill core is a negative rake angle, and the cutting condition is poor.

(2) The main cutting edge is longer, and the smear metal broad because small deep hole drilling cutter chip removal route is elongated, and the smear metal is easily detained and is blockked up in the helicla flute, leads to the chip removal to be smooth and easy, and the smear metal is serious with pore wall surface scraping, and the burr appears in the drill way, influences the processingquality of small deep hole.

(3) The cutter diameter is little and the draw ratio is great, often chooses for use great drill core thickness for improving its intensity and rigidity, makes the cutter chisel edge increase, and centering performance worsens, reduces the machining precision of small deep hole.

(4) The cutting thickness is unevenly distributed along the cutting edge, the cutting thickness at the outer edge of the drill is large, and the cutting speed is highest, so that the cutting load is large at the position, and the cutter is quickly worn.

Because the existing small deep hole drilling tool has the defects, axial force and torque are large in the drilling process, a drill bit is abraded and broken easily, the service life of the tool is short, and the machining quality of the small deep hole is poor. In order to improve the cutting performance of the micro deep hole drilling tool, the invention improves the drill point structure and provides a novel micro deep hole drilling tool without a cross edge and a radial broken line edge.

Disclosure of Invention

The invention provides a tiny deep hole drilling tool without a cross edge and a radial broken line edge, which can reduce the drilling force in the drilling process, improve the centering performance and the chip removal performance of the tool and the processing quality of holes, prolong the service life of the tool, and is suitable for the efficient and high-quality processing of tiny deep holes made of materials difficult to process.

In order to achieve the purpose, the invention adopts the following technical scheme: a tiny deep hole drilling tool without a cross edge and with a radial broken line edge comprises a drill point and a drill body, wherein the drill point comprises a broken line edge, a radial main cutting edge, a radial inner edge, a rear cutter surface, a groove and a drill point, a spiral groove and a cutter band are arranged on the drill body, the intersection line of the rear cutter surface and the spiral groove on the drill body is the radial main cutting edge, and the groove is formed by grinding the radial main cutting edge and the rear cutter surface; the back knife face and the groove are intersected to form a radial inner blade, the radial inner blade is converged and intersected at a cutter rotating shaft to form a drill point, and the broken line blade is arranged at the position, close to the drill bit outer edge, of the radial main cutting blade.

Further, said radial main cutting edge extension passes through the drill point.

Further, the main radial cutting edge and the inner radial cutting edge are both linear.

Further, the fold line angle lambda of the fold line edge is 10-30 degrees,

further, the broken line edge is linear or arc.

Furthermore, the starting point of the broken line edge is located on the radial main cutting edge at a position 0.75R-0.9R away from the drill point, wherein R is the radius of the cutter.

Further, the flank face may be a flat face, a tapered face, or a spiral face.

Furthermore, the small deep hole drilling cutter without the transverse edge and the radial broken line edge has three sharp angles, and the projections of the two radial inner edges on the axial plane of the drill form an inner sharp angle of 2 phi₁Two radial main cutting edges form a second acute angle 2 phi₂With two broken line edges at the drill bitThe projection on the axial plane forms a third frontal angle 2 phi₃Second angle of attack 2 phi₂Greater than internal angle 2 phi₁And the third angle of sharpness 2 phi₃。

Further, the internal angle is 2 phi₁Is 100-120 degrees.

The invention has the beneficial effects that:

the invention provides a tiny deep hole drilling tool without a cross edge and a radial broken line edge, and the drill bit has good chip dividing and removing effect and centering capability, can effectively reduce drilling force, and improves the service life of the tool and the processing quality of tiny deep holes.

The radial edge and the broken line edge of the drill improve the rake angle distribution condition at the edge of a common drill, the rake angle change of each point on the cutting edge is small and is more than 0 degree, and particularly, the cutting condition at the drill core can be improved, and the cutting resistance is reduced.

The radial inner edge of the drill bit forms a groove, which is beneficial to chip separation and chip breaking; in the drilling process, three sections of cutting edges, namely the broken line edge, the radial main cutting edge and the radial inner edge, form three strands of curled cuttings, so that the width of the cuttings can be reduced, and the cuttings can be conveniently discharged and flow into a drilling area through cutting fluid.

According to the invention, the drill bit forms the drill point by grinding and removing the chisel edge, so that the centering capability of the cutter can be improved, the phenomena of slippage and deflection in the drilling process of the micro deep hole are improved, the drilling force is effectively reduced, and the abrasion and the breakage of the cutter are reduced.

The broken line edge of the drill bit can lengthen the cutting edge, properly reduce the cutting thickness of the section, make the cutting load distribution on the whole cutting edge more uniform, strengthen the rigidity of the drill bit; meanwhile, the heat load on the unit edge length of the cutting edge is reduced, the heat dissipation condition of the drill is improved, and the service life of the drill is prolonged.

Drawings

FIG. 1 is an overall structural view of a small deep hole drilling tool without a chisel edge radial broken line edge according to the present invention;

FIG. 2 is a top view of FIG. 1;

fig. 3 is a schematic view of the drill tip of fig. 1.

In the figure: 1-drill body, 2-cutting edge zone, 3-spiral groove, 4-broken line edge, 5-radial main cutting edge, 6-radial inner edge, 7-rear cutter face, 8-groove and 9-drill point.

Detailed description of the invention

The invention is described in detail below with reference to the figures and examples.

As shown in fig. 1 to 3, a tiny deep hole drilling tool without a chisel edge and a radial broken line edge comprises a drill point and a drill body 1, wherein the drill point comprises a broken line edge 4, a radial main cutting edge 5, a radial inner edge 6, a rear cutter face 7, a groove 8 and a drill point 9, and the drill body is provided with a spiral groove 3 and a cutting edge 2; the rear cutter face 7 can be a plane, a conical surface or a spiral surface, the intersection line of the rear cutter face 7 and the spiral groove 3 on the drill body 1 is a radial main cutting edge 5, and the groove 8 is formed by grinding the radial main cutting edge 5 and the rear cutter face 7; the rear cutter face 7 and the groove 8 are intersected to form a radial inner blade 6; completely eliminating the chisel edge by a chisel edge grinding method to form a drill point 9; the radial main cutting edge 5 and the radial inner edge 6 are both linear, and the extension lines of the two straight main cutting edges and the radial inner edge pass through the drill point 9.

The above-mentioned tiny deep hole drilling and cutting tool without the cross edge and with the radial broken line edge has three sharp angles, as shown in fig. 3, the projection of two radial inner edges 6 on the axial plane of the drill forms an inner sharp angle 2 phi₁Two main radial cutting edges 5 form a secondary cutting edge angle 2 phi₂The projection of the two broken line edges 4 on the axial plane of the drill forms a third sharp angle 2 phi₃Second angle of attack 2 phi₂Greater than internal angle 2 phi₁And the third angle of sharpness 2 phi₃Internal angle of 2 phi₁Is 100 to 120 degrees;

as shown in fig. 2, the broken line edge 4 is linear or arc, the broken line angle λ at the broken line edge 4 is 10 to 30 °, the starting point of the broken line edge 4 is located at a position 90.75R to 0.9R away from the drill point on the radial main cutting edge 5, and R is the tool radius. By adjusting the internal angle 2 phi₁The strength of the drill tip 9 can be improved, and the strength at the outer periphery of the drill can be improved by adjusting the folding angle lambda and the starting point position of the folding blade 4.

In the micro deep hole drilling process, the micro deep hole drilling tool without the transverse-edge radial broken line edge firstly machines a positioning taper hole through the drill point 9 and the radial inner edge 6, so that the automatic centering effect is achieved, and the positioning precision of the tool during drilling can be improved; then, the radial inner edge 6, the radial main cutting edge 5 and the broken line edge 4 completely participate in cutting, the turning among the three cutting edges is obvious, the chip dividing effect is achieved, a wide chip can be divided into three sections, the chip containing space occupied by the chip is reduced, the chip removal is smooth, the cutting fluid easily flows in, and the service life of the drill bit is prolonged.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.