Automatic cutting device for machining

文档序号:1234460 发布日期:2020-09-11 浏览:11次 中文

阅读说明:本技术 一种用于机械加工的自动化切割装置 (Automatic cutting device for machining ) 是由 王根淼 于 2020-06-01 设计创作,主要内容包括:本发明公开了一种用于机械加工的自动化切割装置,涉及切割装置技术领域。本发明包括操作架、降温机构和加紧机构,操作架的内侧一端固定连接有操作台,同时操作架的内侧另一端并列设置有多个从动辊,操作台和从动辊之间位置上方的两侧对称设置有加紧机构,操作台的上方设置有降温机构;其中,操作架最外端的从动辊正上方对齐设置有主动辊,主动辊上同心套合有第一转动轴。本发明通过降温机构、主动辊、从动辊、加紧机构和红外测距传感器的设置,使本装置在使用过程中不需要工作人员手动扶持,自动给料,自动化程度高,还可以对钢筋切割长度进行自动测量,本装置可以对切割后的钢筋进行降温,避免对工作人员手部的烫伤。(The invention discloses an automatic cutting device for machining, and relates to the technical field of cutting devices. The cooling device comprises an operation frame, a cooling mechanism and a clamping mechanism, wherein one end of the inner side of the operation frame is fixedly connected with an operation table, a plurality of driven rollers are arranged at the other end of the inner side of the operation frame in parallel, the clamping mechanism is symmetrically arranged on two sides above the position between the operation table and the driven rollers, and the cooling mechanism is arranged above the operation table; wherein, the driving roll is arranged right above the driven roll at the outermost end of the operation frame in an aligning way, and a first rotating shaft is sleeved on the driving roll in a concentric way. According to the device, through the arrangement of the cooling mechanism, the driving roller, the driven roller, the clamping mechanism and the infrared distance measuring sensor, the device does not need manual support of workers in the use process, automatic feeding is realized, the automation degree is high, the cutting length of the steel bar can be automatically measured, the device can cool the cut steel bar, and the hands of the workers are prevented from being scalded.)

1. The utility model provides an automatic cutting device for machining, includes handling frame (1), cooling mechanism (4) and step up mechanism (5), inboard one end fixedly connected with operation panel (3) of handling frame (1), its characterized in that:

meanwhile, the other end of the inner side of the operation frame (1) is provided with a plurality of driven rollers (6) in parallel, two sides above the position between the operation table (3) and the driven rollers (6) are symmetrically provided with clamping mechanisms (5), and a cooling mechanism (4) is arranged above the operation table (3);

a driving roller (7) is arranged right above a driven roller (6) at the outermost end of the operation frame (1) in an aligned mode, a first rotating shaft (705) is concentrically sleeved on the driving roller (7), two ends of the first rotating shaft (705) are respectively connected to the first installation frame (702) in a rotating mode through rolling bearings (9), one end head of the first rotating shaft (705) is embedded into the output end of a first motor (701), and the first motor (701) is fixedly installed on the first installation frame (702);

the clamping mechanism (5) comprises a clamping plate (501), a connecting plate (503) and a first electric telescopic rod (504), connecting columns (502) are fixedly connected to two ends of one side face of the connecting plate (503), the clamping plate (501) is fixedly connected to the other end of the connecting column (502), and a fixing section of the first electric telescopic rod (504) is fixedly sleeved on the connecting plate (503);

one end of the first electric telescopic rod (504) is fixedly connected to the operation frame (1), and the connecting column (502) is sleeved on the operation frame (1) in a sliding mode;

a single-chip microcomputer controller (2) is fixedly mounted on one side face of the operating frame (1), and the single-chip microcomputer controller (2) is electrically connected with the first motor (701), the electromagnetic valve (405) and the first electric telescopic rod (504) through conducting wires.

2. The automatic cutting device for machining according to claim 1, characterized in that the center of the top surface of the first mounting frame (702) is fixedly connected with one end of a second electric telescopic rod (703), and the other end of the second electric telescopic rod (703) is fixedly connected with the bottom surface of the top plate of the first supporting frame (704);

two ends of the first support frame (704) pair are respectively and fixedly connected to two outer side walls of the operation frame (1);

the second electric telescopic rod (703) is electrically connected with the single chip microcomputer controller (2) through a conducting wire.

3. The automatic cutting device for machining according to claim 1, characterized in that a second rotating shaft (601) is concentrically sleeved in the driven roller (6), and both ends of the second rotating shaft (601) are respectively rotatably connected to the operation frame (1) through rolling bearings (9).

4. The automatic cutting device for machining according to claim 1, characterized in that an open slot (302) is formed in the operation table (3) between the two clamping plates (501) of the clamping mechanism (5), and a cutting wheel (8) is arranged right above the center of the open slot (302).

5. An automatic cutting device for machining according to claim 4, characterized in that the central position of the cutting wheel (8) is concentrically fitted with a third rotation axis (804);

one end of the third rotating shaft (804) is embedded in the output end of the second motor (803), and the second motor (803) is fixedly installed on the third installation frame (805);

a third electric telescopic rod (802) is fixedly arranged on the top surface of the third mounting frame (805), and the other end of the third electric telescopic rod (802) is fixedly connected to the bottom surface of the top plate of the second support frame (801);

two ends of the second supporting frame (801) are respectively and fixedly connected to the top surfaces of two sides of the operating frame (1);

the second motor (803) and the third electric telescopic rod (802) are respectively electrically connected with the single chip microcomputer controller (2) through conducting wires.

6. The automatic cutting device for machining according to claim 1, wherein an infrared distance measuring sensor (301) is fixedly mounted on an operation table (3) in the center of one end of the operation frame (1), and the infrared distance measuring sensor (301) is electrically connected with the single chip microcomputer controller (2) through a conducting wire.

7. The automatic cutting device for machining according to claim 1, characterized in that said cooling means (4) comprise a second mounting frame (401), a diverter box (402) and a nozzle (404);

a shunting box (402) is arranged right above the second mounting frame (401) in an aligned mode, a plurality of nozzles (404) are uniformly distributed and mounted on one side face of the shunting box (402), and meanwhile a connecting pipe (403) is fixedly connected to the other side face of the shunting box (402);

the connecting pipe (403) and the nozzle (404) are both communicated with a circulation cavity inside the flow distribution box (402).

8. The automatic cutting device for machining according to claim 7, characterized in that one end of the nozzle (404) extends to the lower part of the second mounting frame (401) through the second mounting frame (401), and the nozzle (404) is fixedly sleeved on the second mounting frame (401);

and an electromagnetic valve (405) is fixedly arranged on the nozzle (404) between the second mounting frame (401) and the shunting box (402).

9. The automatic cutting device for machining according to claim 8, characterized in that the two ends of the second mounting frame (401) are fixedly connected to the top surface of the handling frame (1).

Technical Field

The invention belongs to the technical field of cutting devices, and particularly relates to an automatic cutting device for machining.

Background

In mechanical engineering, the reinforcing bar is essential material, need carry out the cutting according to the size to the reinforcing bar in the use of reinforcing bar, at present, current cutting device is when the reinforcing bar cutting, need manually support the reinforcing bar, and the length of reinforcing bar needs the manual work to mark, troublesome poeration and length mark have very big error, furthermore, current cutting device lacks the function to the reinforcing bar cooling after the cutting, to the great reinforcing bar of diameter, carry higher temperature when just cutting off, if directly taking the reinforcing bar this moment, easily cause the scald to staff's hand, consequently, need improve prior art, in order to solve above-mentioned problem.

Disclosure of Invention

The invention aims to provide an automatic cutting device for machining, a reinforcing steel bar between a driving roller and a driven roller can be driven to automatically feed by driving the driving roller to roll through a first motor, manual support is not needed, the length of the fed reinforcing steel bar can be automatically measured through the arrangement of an infrared distance measuring sensor, larger errors caused by manual marking are avoided, and when the automatic cutting device is used, cooling water is sprayed on the reinforcing steel bar which is just cut to cool the reinforcing steel bar, so that the problems that the length of the reinforcing steel bar needs to be manually marked when the conventional cutting device is used for cutting the reinforcing steel bar, the operation is troublesome, the length mark has large errors and the conventional cutting device lacks the function of cooling the cut reinforcing steel bar are solved.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to an automatic cutting device for machining, which comprises an operation frame, a cooling mechanism and a clamping mechanism, wherein one end of the inner side of the operation frame is fixedly connected with an operation table, the other end of the inner side of the operation frame is provided with a plurality of driven rollers in parallel, the clamping mechanism is symmetrically arranged on two sides above the position between the operation table and the driven rollers, and the cooling mechanism is arranged above the operation table; a driving roller is arranged right above the driven roller at the outermost end of the operation frame in an aligned mode, a first rotating shaft is concentrically sleeved on the driving roller, two ends of the first rotating shaft are respectively connected onto the first installation frame in a rotating mode through rolling bearings, one end head of the first rotating shaft is embedded into the output end of a first motor, and the first motor is fixedly installed on the first installation frame; the cooling mechanism comprises a second mounting frame, a shunting box and nozzles, the shunting box is arranged right above the second mounting frame in an aligned mode, a plurality of nozzles are uniformly distributed and mounted on one side face of the shunting box, meanwhile, a connecting pipe is fixedly connected to the other side face of the shunting box, and the connecting pipe and the nozzles are communicated with a circulation cavity in the shunting box; one end of the nozzle penetrates through the second mounting frame and extends to the position below the second mounting frame, and the nozzle is fixedly sleeved on the second mounting frame; an electromagnetic valve is fixedly arranged on the nozzle between the second mounting frame and the shunt box; two ends of the second mounting frame are respectively and fixedly connected to the top surface of the operating frame; the clamping mechanism comprises a clamping plate, a connecting plate and a first electric telescopic rod, connecting columns are fixedly connected to two ends of one side face of the connecting plate, the clamping plate is fixedly connected to the other ends of the connecting columns, and the fixing section of the first electric telescopic rod is fixedly sleeved on the connecting plate; one end of the first electric telescopic rod is fixedly connected to the operating frame, and the connecting column is sleeved on the operating frame in a sliding mode; a single-chip microcomputer controller is fixedly mounted on one side face of the operating frame and is electrically connected with the first motor, the electromagnetic valve and the first electric telescopic rod through conducting wires.

Furthermore, the center of the top surface of the first mounting frame is fixedly connected with one end of a second electric telescopic rod, the other end of the second electric telescopic rod is fixedly connected with the bottom surface of the top plate of the first support frame, and two ends of the first support frame pair are respectively and fixedly connected to two outer side walls of the operation frame; and the second electric telescopic rod is electrically connected with the single chip microcomputer controller through a conducting wire.

Furthermore, a second rotating shaft is concentrically sleeved in the driven roller, and two ends of the second rotating shaft are respectively and rotatably connected to the operating frame through rolling bearings.

Furthermore, an open slot is formed in the operating platform between the two clamping plates of the clamping mechanism, and a cutting wheel is arranged right above the center of the open slot.

Furthermore, a third rotating shaft is concentrically sleeved at the center of the cutting wheel, one end of the third rotating shaft is embedded in the output end of a second motor, the second motor is fixedly installed on a third installation frame, a third electric telescopic rod is fixedly installed on the top surface of the third installation frame, the other end of the third electric telescopic rod is fixedly connected to the bottom surface of the top plate of a second support frame, and two ends of the second support frame are respectively and fixedly connected to the top surfaces of two sides of the operation frame; and the second motor and the third electric telescopic rod are respectively and electrically connected with the single chip microcomputer controller through conducting wires.

Further, fixed mounting has infrared distance measuring sensor on the operation panel of operation frame one end central point position, infrared distance measuring sensor passes through conducting wire and single chip microcomputer controller electric connection.

The invention has the following beneficial effects:

1. the invention realizes the clamping of the reinforcing steel bars by the driving roller and the driven roller by a clamping mechanism and the infrared distance measuring sensor through the arrangement of the driving roller, the driven roller and the infrared distance measuring sensor, when in use, a worker places the reinforcing steel bars to be cut between the driven roller and the driving roller and controls the second electric telescopic rod to extend downwards, the reinforcing steel bars are clamped by the clamping plates at two sides of the reinforcing steel bars through the arrangement of the infrared distance measuring sensor, when the length of the fed reinforcing steel bars is matched with the length of the reinforcing steel bars to be cut, the driving roller rolls to drive the reinforcing steel bars to be fed to one side of the cutting wheel, the length of the fed reinforcing steel bars can be detected through the arrangement of the infrared distance measuring sensor, the singlechip controller controls the first motor to be powered off and controls the clamping plates at two sides of the reinforcing steel bars to clamp and fix the reinforcing steel bars, and then controls the second electric, cutting the reinforcing bar, this setting has solved current cutting device and when cutting the reinforcing bar, needs manually to support the reinforcing bar, and the length of reinforcing bar needs the manual work to mark moreover, and troublesome poeration and length mark have the problem of very big error.

2. According to the invention, through the arrangement of the cooling mechanism, when the cutting device is used, the water pump is connected outside the connecting pipe, after the steel bar is cut, the single chip microcomputer controller can control the electromagnetic valve to be opened, and the cooling water conveyed in the connecting pipe is sprayed out of the nozzle to cool the cut steel bar under the opening action of the electromagnetic valve.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural diagram of an automatic cutting device for machining according to the present invention;

FIG. 2 is a rear view of FIG. 1;

FIG. 3 is a top view of FIG. 1;

FIG. 4 is a schematic view of the overall structure of the cooling mechanism;

FIG. 5 is a schematic view of the overall structure of the clamping mechanism;

fig. 6 is an enlarged view of a portion a in fig. 3.

In the drawings, the components represented by the respective reference numerals are listed below:

1. an operation frame; 2. a single chip controller; 3. an operation table; 4. a cooling mechanism; 5. a tightening mechanism; 6. a driven roller; 7. a drive roll; 8. a cutting wheel; 9. a rolling bearing; 301. an infrared ranging sensor; 302. an open slot; 401. a second mounting bracket; 402. a shunt box; 403. a connecting pipe; 404. a nozzle; 405. an electromagnetic valve; 501. a splint; 502. connecting columns; 503. a connecting plate; 504. a first electric telescopic rod; 601. a second rotating shaft; 701. a first motor; 702. a first mounting bracket; 703. a second electric telescopic rod; 704. a first support frame; 705. a first rotating shaft; 801. a second support frame; 802. a third electric telescopic rod; 803. a second motor; 804. a third rotating shaft; 805. and a third mounting bracket.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the invention relates to an automatic cutting device for machining, which comprises an operation frame 1, a cooling mechanism 4 and a clamping mechanism 5, wherein one end of the inner side of the operation frame 1 is fixedly connected with an operation table 3, the other end of the inner side of the operation frame 1 is provided with a plurality of driven rollers 6 in parallel, the driven rollers 6 can assist in driving reinforcing steel bars to feed, the clamping mechanisms 5 are symmetrically arranged on two sides above the position between the operation table 3 and the driven rollers 6, the clamping mechanisms 5 are used for clamping the reinforcing steel bars, the cooling mechanism 4 is arranged above the operation table 3, and the cooling mechanism 4 is used for cooling the cut reinforcing steel bars; the driven roller 6 is concentrically sleeved with a second rotating shaft 601, and two ends of the second rotating shaft 601 are respectively rotatably connected to the operation frame 1 through rolling bearings 9.

As shown in fig. 1-2, a drive roller 7 is aligned and arranged right above a driven roller 6 at the outermost end of an operation frame 1, a first rotating shaft 705 is concentrically sleeved on the drive roller 7, two ends of the first rotating shaft 705 are respectively rotatably connected to a first installation frame 702 through rolling bearings 9, the arrangement can realize the free rotation of the first rotating shaft 705, one end of the first rotating shaft 705 is embedded in the output end of a first motor 701, the first motor 701 is fixedly installed on the first installation frame 702, and the arrangement of the first motor 701 can provide a power source for the rotation of the first rotating shaft 705; the center of the top surface of the first mounting frame 702 is fixedly connected with one end of a second electric telescopic rod 703, the other end of the second electric telescopic rod 703 is fixedly connected with the bottom surface of the top plate of a first support frame 704, and two ends of the first support frame 704 pair are respectively and fixedly connected with two outer side walls of the operation frame 1; the second electric telescopic rod 703 is electrically connected with the single chip microcomputer controller 2 through a conducting wire, and the driving roller 7 can be freely adjusted in the vertical direction through the arrangement of the second electric telescopic rod 703.

As shown in fig. 4, the cooling mechanism 4 includes a second mounting frame 401, a diversion box 402 and nozzles 404, the diversion box 402 is arranged right above the second mounting frame 401 in an aligned manner, the diversion box 402 can divert cooling water input through a connecting pipe 403, a plurality of nozzles 404 are uniformly arranged on one side surface of the diversion box 402, meanwhile, the connecting pipe 403 is fixedly connected to the other side surface of the diversion box 402, the connecting pipe 403 is externally connected with a cooling water delivery pump, and the connecting pipe 403 and the nozzles 404 are both communicated with a circulation cavity inside the diversion box 402; one end of the nozzle 404 passes through the second mounting frame 401 and extends to the lower part of the second mounting frame 401, and the nozzle 404 is fixedly sleeved on the second mounting frame 401; the electromagnetic valves 405 are fixedly mounted on the nozzles 404 between the second mounting frame 401 and the diversion box 402, and the number of the opened nozzles 404 can be adjusted according to the diameter of the steel bars through the arrangement of the electromagnetic valves 405; two ends of the second mounting frame 401 are respectively fixedly connected to the top surface of the operation frame 1.

As shown in fig. 5, the clamping mechanism 5 includes a clamping plate 501, a connecting plate 503 and a first electric telescopic rod 504, a connecting column 502 is fixedly connected to two ends of one side surface of the connecting plate 503, a clamping plate 501 is fixedly connected to the other end of the connecting column 502, the clamping plate 501 can clamp the steel bar, and the fixing section of the first electric telescopic rod 504 is fixedly sleeved on the connecting plate 503; one end fixed connection of first electric telescopic handle 504 is on handling frame 1, and spliced pole 502 slides the registrate on handling frame 1 simultaneously, and the setting of first electric telescopic handle 504 can drive connecting plate 503 and stretch out and draw back the removal to the realization is to the position control of splint 501.

As shown in fig. 1, a single chip microcomputer controller 2 is fixedly mounted on one side surface of the operation frame 1, and the single chip microcomputer controller 2 is electrically connected to the first motor 701, the electromagnetic valve 405 and the first electric telescopic rod 504 through conducting wires.

As shown in fig. 1-3 and 6, an open slot 302 is formed in the operation platform 3 between the two clamping plates 501 of the clamping mechanism 5, a cutting wheel 8 is arranged right above the center of the open slot 302, and the open slot 302 is convenient for the lower knife of the cutting wheel 8; a third rotating shaft 804 is concentrically sleeved at the center of the cutting wheel 8, one end of the third rotating shaft 804 is embedded in the output end of the second motor 803, the cutting wheel 8 can be driven to rotate by the rotation of the second motor 803 to realize the cutting of the steel bars, the second motor 803 is fixedly installed on a third installation frame 805, a third electric telescopic rod 802 is fixedly installed on the top surface of the third installation frame 805, the movement of the cutting wheel 8 in the vertical direction can be realized by the arrangement of the third electric telescopic rod 802, meanwhile, the other end of the third electric telescopic rod 802 is fixedly connected to the bottom surface of the top plate of the second support frame 801, and two ends of the second support frame 801 are respectively and fixedly connected to the top surfaces of two sides of the handling frame 1; the second motor 803 and the third electric telescopic rod 802 are respectively electrically connected with the single chip microcomputer controller 2 through conducting wires; fixed mounting has infrared distance measuring sensor 301 on the operation panel 3 that 1 one end central point of handling frame put, and infrared distance measuring sensor 301 passes through conducting wire and 2 electric connection of single chip microcomputer controller, and infrared distance measuring sensor 301's setting can detect the length of the reinforcing bar of feeding, makes the more accuracy of reinforcing bar size length of cutting.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The above are only preferred embodiments of the present invention, and the present invention is not limited thereto, and any modifications to the technical solutions described in the above embodiments, and equivalents of some technical features are included in the scope of the present invention.

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