阅读说明：本技术 一种不同卷径及管径的自动管路切割设备及其使用方法 (Automatic pipeline cutting equipment with different coil diameters and pipe diameters and using method thereof ) 是由 王世兵 彭涛 张元祥 吴问明 于 2021-07-22 设计创作，主要内容包括：本发明公开了一种不同卷径及管径的自动管路切割设备及其使用方法,包括工作台和管路切割装置,所述管路切割装置安装于所述工作台顶部的一侧,还包括管路消绞装置。本发明一是可以将需要切割的管卷,按照其管径的不同,套进不同由分割柱分割的不同绕管区上,且管路切割装置在切管部分选择多个管路的规格,实现同一切管机器可以使用多种管径同时切割,从而实现不同尺寸的管径和卷径均能切割,且能同时切割的效果；二是保证在装置本身不需要动力源的情况靠管路切割装置的本身扭矩也足以带动管路切割的运转,节省能源；三是管路消绞装置的变截面处在中部分档,避免线卷在转动过程中发生松散最终导致整个机构失效。(The invention discloses automatic pipeline cutting equipment with different coil diameters and pipe diameters and a using method thereof. The pipe coil to be cut can be sleeved in different winding areas which are divided by the dividing columns according to different pipe diameters, and the pipeline cutting device selects the specifications of a plurality of pipelines at the pipe cutting part, so that the same pipe cutting machine can cut the pipe diameters of various pipe diameters simultaneously, and the pipe diameters and the coil diameters of different sizes can be cut simultaneously; secondly, the device is ensured to be enough to drive the pipeline cutting to operate by the torque of the pipeline cutting device under the condition that the device does not need a power source, and energy is saved; thirdly, the variable cross section of the pipeline twist eliminating device is positioned in the middle of the pipeline twist eliminating device in a gear mode, and the phenomenon that the whole mechanism is invalid due to the fact that the wire coil is loosened in the rotating process is avoided.)

1. The utility model provides an automatic pipeline cutting equipment of footpath and pipe diameter is rolled up to difference, includes workstation (1) and pipeline cutting device (2), pipeline cutting device (2) install in one side at workstation (1) top, its characterized in that: the device is characterized by further comprising a pipeline twisting-eliminating device (3), wherein the pipeline twisting-eliminating device (3) is arranged on the other side of the top of the workbench (1), the surface of the pipeline twisting-eliminating device (3) is provided with a variable cross section, and the pipeline twisting-eliminating device (3) comprises a support (31), a rotating shaft (32), a rotating wheel (33) and an inclined plate (34).

2. The automatic pipeline cutting equipment of claim 1, wherein the automatic pipeline cutting equipment comprises: the two rotating wheels (33) are symmetrically arranged at two ends of the rotating shaft (32), and the radiuses of the two rotating wheels (33) are different.

3. The automatic pipeline cutting equipment of different roll diameters and pipe diameters according to claim 1 or 2, characterized in that: the pipeline twist eliminating device (3) further comprises blades (35), one ends of the blades (35) are uniformly wound on the surface of the rotating shaft (32), and the other ends of the blades (35) are connected with the inclined plate (34).

4. The automatic pipeline cutting equipment of different roll diameters and pipe diameters according to claim 1 or 3, characterized in that: the inclined plate (34) is inclined from the side of the large-radius runner (33) to the side of the small-radius runner (33).

5. The automatic pipeline cutting equipment of different roll diameters and pipe diameters according to claim 1 or 4, wherein: a plurality of dividing columns (36) are uniformly arranged on the surface of the inclined plate (34), and the dividing columns (36) divide the surface of the inclined plate (34) into different winding areas (m).

6. The automatic pipeline cutting equipment of different roll diameters and pipe diameters according to claim 1 or 2, characterized in that: the number of the blades (35) is at least 3, and the inclined plates (34) are arranged corresponding to the number of the blades (35).

7. The utility model provides a different book footpath and pipe diameter automatic pipeline cutting equipment's application method which characterized in that: comprises the following steps of (a) carrying out,

step S1: firstly, a pipeline cutting device (2) is arranged on one side of the top of a workbench (1), a support (31) is directly fixed with the front end and the rear end of the other side of the top of the workbench (1), then parts of the pipeline twisting eliminating device (3) except the support (31) are erected between the tops of the two supports (31), and are fixedly connected with transverse plates on the two supports (31) through blocks outside two rotating wheels (33), and a rotating shaft (32), an inclined plate (34), blades (35) and a dividing column (36) are all fixed together, so that the two ends of the rotating shaft (32) are only required to be connected with the two rotating wheels (33), and the installation of the pipeline twisting eliminating device (3) is completed;

step S2: then, according to the different pipe diameters of the pipe coils to be cut, different pipe winding areas (m) which are divided by the dividing columns (36) are sleeved in the pipe coils to be cut, then, one ends of the outer parts of the pipe coils with different pipe diameters are stretched to the inner part of the pipeline cutting device (2), and the pipeline cutting device (2) selects the specifications of a plurality of pipelines at the pipe cutting part, so that the same pipe cutting machine can simultaneously cut the pipe coils with various pipe diameters, and the effect that the pipe coils with different pipe diameters can be cut simultaneously is achieved;

step S3: when the pipeline cutting device (2) cuts the pipeline, a forward force is given to the pipeline, namely, the force is transmitted to the rotating shaft (32) through the inclined plate (34) and the blades (35), so that the rotating shaft (32) and the rotating wheel (33) rotate, namely, the blades (35) and the inclined plate (34) rotate, one end of the outer portion of the pipe coil is conveyed forwards continuously, the fact that the pipeline cutting device (2) drives the pipeline cutting to run by means of the torque of the pipeline cutting device (2) under the condition that the device does not need a power source is guaranteed, and energy is saved.

Technical Field

The invention belongs to the technical field of process equipment, and particularly relates to automatic pipeline cutting equipment with different coil diameters and pipe diameters and a using method thereof.

Background

An automatic pipeline cutting device is a cutting process used in the field of process equipment, and is generally used for cutting circuit wiring harnesses and fixing pipelines of certain specifications.

The existing automatic pipeline cutting equipment generally comprises a pipeline cutting device and a pipeline twisting-eliminating device, wherein a pipeline is guided into the pipeline cutting device in an unreeling mode through the pipeline twisting-eliminating device and then cut.

However, the above technique has the following disadvantages:

first, the pipeline cutting device that exists on the existing market can only satisfy the cutting of circuit pencil and the pipeline of fixed certain specification, and when facing the different coils of different producers, the universal ratio is lower.

The existing pipeline cutting device needs to provide a force for a pipeline to be cut to move towards the pipeline cutting device, namely a power source is needed, the device cost is increased, and the power source needs to be replaced frequently for maintenance.

Disclosure of Invention

The invention provides automatic pipeline cutting equipment with different coil diameters and pipe diameters and a using method thereof, and solves the problems in the background technology.

In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides an automatic pipeline cutting equipment of different book footpaths and pipe diameters, includes workstation and pipeline cutting device, pipeline cutting device install in one side at workstation top still includes the pipeline hank device that disappears, the pipeline hank device that disappears set up in the opposite side at workstation top, the surface that the pipeline hank device that disappears sets up to the variable cross section, the pipeline hank device that disappears includes support, axis of rotation, runner and hang plate.

Preferably, the rotating wheels are arranged in two numbers and symmetrically arranged at two ends of the rotating shaft, and the radiuses of the two rotating wheels are different.

Preferably, the pipeline twist eliminating device further comprises a blade, one end of the blade uniformly surrounds the surface of the rotating shaft, and the other end of the blade is connected with the inclined plate.

Preferably, the inclined plate is inclined from one side of the rotating wheel with a large radius to one side of the rotating wheel with a small radius.

Preferably, a plurality of dividing columns are uniformly provided on the surface of the inclined plate, and the dividing columns divide the surface of the inclined plate into different winding areas.

Preferably, the number of the blades is at least one, and the inclined plates are arranged corresponding to the number of the blades.

An application method of automatic pipeline cutting equipment with different coil diameters and pipe diameters comprises the following steps,

step S1: firstly, a pipeline cutting device is arranged on one side of the top of a workbench, a support is directly fixed with the front end and the rear end of the other side of the top of the workbench, then parts of the pipeline twist eliminating device except the support are erected between the tops of two supports and are fixedly connected with transverse plates on the two supports through blocks outside two rotating wheels, and a rotating shaft, an inclined plate, blades and a cutting column are all fixed together, so that the installation of the pipeline twist eliminating device can be completed only by connecting two ends of the rotating shaft with the two rotating wheels;

step S2: then according to the different pipe diameters of the pipe coils to be cut, different pipe winding areas which are divided by the dividing columns are sleeved with the pipe coils to be cut, then one ends of the outer parts of the pipe coils with different pipe diameters are stretched to the inner part of the pipeline cutting device, and the pipeline cutting device selects the specifications of a plurality of pipelines at the pipe cutting part, so that the same pipe cutting machine can simultaneously cut the pipe coils with various pipe diameters, and the effect that the pipe coils with different pipe diameters can be cut simultaneously is achieved;

step S3: when pipeline cutting device cuts the pipe to the pipeline, can give pipeline a forward power, conduct power for the axis of rotation through hang plate and blade promptly, make axis of rotation and runner take place to rotate, blade and hang plate that arrives promptly take place to rotate to continue the outside one end of tube book to carry forward, guarantee to lean on the operation that pipeline cutting device's the moment of torsion itself is also enough to drive the pipeline cutting in the condition that does not need the power supply of device itself, the energy can be saved.

The beneficial effect of adopting above technical scheme is: firstly, the pipe coil to be cut can be sleeved in different winding pipe areas which are divided by the dividing columns according to different pipe diameters, and the pipeline cutting device selects the specifications of a plurality of pipelines at the pipe cutting part, so that the same pipe cutting machine can cut the pipe diameters of various pipe diameters simultaneously, and the pipe diameters and the coil diameters of different sizes can be cut simultaneously; secondly, the device is ensured to be enough to drive the pipeline cutting to operate by the torque of the pipeline cutting device under the condition that the device does not need a power source, and energy is saved; thirdly, the variable cross section of the pipeline twist eliminating device is positioned in the middle of the pipeline twist eliminating device in a gear mode, and the phenomenon that the whole mechanism is invalid due to the fact that the wire coil is loosened in the rotating process is avoided.

Drawings

FIG. 1 is an assembly view of an automatic pipe cutting apparatus provided by the present invention;

FIG. 2 is an assembly view of the pipe de-twisting apparatus;

FIG. 3 is an assembly view of the pipeline cutting apparatus;

wherein:

1. a work table; 2. a pipeline cutting device; 3. a pipeline twist eliminating device; 31. a support; 32. a rotating shaft; 33. a rotating wheel; 34. an inclined plate; 35. a blade; 36. dividing the columns; m, a pipe winding area; .

Detailed Description

The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for a purpose of helping those skilled in the art to more fully, accurately and deeply understand the concept and technical solution of the present invention and to facilitate its implementation.

As shown in fig. 1 to 3, the present invention is an automatic pipeline cutting device with different roll diameters and pipe diameters and a method for using the same, which realizes the effect that both the pipe diameters and the roll diameters with different sizes can be cut and can be cut simultaneously.

Specifically, as shown in fig. 1 to 3, the cutting device comprises a workbench 1 and a pipeline cutting device 2, wherein the pipeline cutting device 2 is installed on one side of the top of the workbench 1, the cutting device further comprises a pipeline twisting-eliminating device 3, the pipeline twisting-eliminating device 3 is installed on the other side of the top of the workbench 1, the surface of the pipeline twisting-eliminating device 3 is a variable cross section, and the pipeline twisting-eliminating device 3 comprises a support 31, a rotating shaft 32, a rotating wheel 33 and an inclined plate 34.

Further, the pipeline cutting device 2 is a mechanical device for cutting a pipeline, and can be purchased according to the prior art, and the bracket 31 is directly fixed with the front end and the rear end of one side of the workbench 1.

The rotating wheels 33 are symmetrically arranged at two ends of the rotating shaft 32, and the radiuses of the two rotating wheels 33 are different.

Further, by installing the turning wheels 33 at both ends of the turning shaft 32, it is ensured that it can be driven by the torque of the pipe cutting apparatus 2 itself enough without a power source itself.

The pipe twist eliminating device 3 further comprises a blade 35, one end of the blade 35 uniformly surrounds the surface of the rotating shaft 32, and the other end of the blade 35 is connected with the inclined plate 34.

Further, two sets of blades 35 are provided, and the lengths of the blades 35 of the two sets are different, thereby connecting the inclined plates 34 having different heights on both sides.

The inclined plate 34 is inclined from the side of the large radius runner 33 to the side of the small radius runner 33.

Furthermore, the inclined plates 34 are U-shaped, the partition plates on two sides ensure that the pipe coils on the edges cannot scatter, and the inclined plates 34 form a triangular pyramid structure, so that the effect of adapting to different coil diameters is achieved.

A plurality of dividing columns 36 are uniformly arranged on the surface of the inclined plate 34, and the dividing columns 36 divide the surface of the inclined plate 34 into different winding areas m.

Furthermore, the outer rings of different winding pipe areas m are different, that is, the winding pipe areas m can adapt to different winding diameters, corresponding winding pipe areas m are selected according to the different winding diameters during use, the winding diameters of one winding pipe area m are different, and the dividing column 36 not only has the dividing function, but also has the function of ensuring that the pipe coils cannot scatter.

The number of the blades 35 is at least 3, and the inclined plates 34 are provided corresponding to the number of the blades 35.

Further, the number of the blades 35 may be set to 5, 6 or 7, and the number of the inclined plates 34 is increased correspondingly, the accuracy of the roll diameter is increased when the number is increased, but the required cost is increased correspondingly, but the number is less than 3, which may cause an unstable type of roll diameter and may cause deformation of the roll diameter.

The following specific working modes are illustrated by specific examples:

example 1:

firstly, the pipeline cutting device 2 is arranged at one side of the top of the workbench 1, the bracket 31 is directly fixed with the front end and the rear end of the other side of the top of the workbench 1, then the parts of the pipeline unwinding device 3 except the bracket 31 are erected between the tops of the two brackets 31 and fixedly connected with the transverse plates on the two brackets 31 through the blocks outside the two rotating wheels 33, and the rotating shaft 32, the inclined plate 34, the blades 35 and the dividing columns 36 are all fixed together, so that the installation of the pipeline unwinding device 3 is completed only by connecting the two ends of the rotating shaft 32 with the two rotating wheels 33, then the pipe coil to be cut is sleeved in different winding pipe areas m divided by the dividing columns 36 according to different pipe diameters, then one end outside the pipe coil with different pipe diameters is stretched into the pipeline cutting device 2, and the pipeline cutting device 2 selects the specification of a plurality of pipelines at the pipe cutting part, realize same pipe cutting machine and can use multiple pipe diameter simultaneous cutting to realize the pipe diameter of not unidimensional and roll up the effect that the footpath homoenergetic cut, and can cut simultaneously.

Example 2:

on the basis of embodiment 1, when the pipeline cutting device 2 cuts the pipeline, a forward force is applied to the pipeline, namely, the force is transmitted to the rotating shaft 32 through the inclined plate 34 and the blades 35, so that the rotating shaft 32 and the rotating wheel 33 rotate, namely, the blades 35 and the inclined plate 34 rotate, and thus, one end of the outer part of the pipe coil is conveyed forwards continuously, and the pipe cutting device 2 can drive the pipeline to cut by the torque of the pipeline cutting device 2 under the condition that the device does not need a power source, and energy is saved.

Example 3:

on the basis of embodiment 1, a pipe coil to be cut is sleeved in different winding pipe areas m which are divided by the dividing columns 36 according to different pipe diameters, wherein the variable cross section of the pipeline de-twisting device 3 is located in a middle gear, and the phenomenon that the whole mechanism is failed due to the fact that the wire coil is loosened in the rotating process is avoided.

The present invention has been described in connection with the accompanying drawings, and it is to be understood that the invention is not limited to the specific embodiments described above, but is intended to cover various insubstantial modifications of the invention based on the principles and technical solutions of the invention; the present invention is not limited to the above embodiments, and can be modified in various ways.