阅读说明：本技术 一种切割检测一体式的端面切割装置 (End face cutting device of cutting detection integral type ) 是由 朱增赞 袁波 唐飞 孙敏 彭红 曹志超 江子豪 陈子升 孙伟 于 2021-07-14 设计创作，主要内容包括：一种切割检测一体式的端面切割装置包括装置平台,所述的装置平台上设有进料载台、一次切割工位、垂直度检测工位、二次切割工位和出料载台,装置平台的上方设有夹爪轨道,所述的夹爪轨道上设有若干个夹爪工装,所述的进料载台、一次切割工位、垂直度检测工位、二次切割工位和出料载台之间通过夹爪工装相连。本端面切割装置将蜂窝陶瓷载体切割过程中的摆放方式由人工摆放改为机械夹爪摆放,保证了蜂窝陶瓷载体两侧端面相平行,并且通过增设垂直度检测工位,保证了蜂窝陶瓷载体两侧端面的垂直度,加快蜂窝陶瓷载体生产效率的同时提高了蜂窝陶瓷载体的产品质量。(The utility model provides a terminal surface cutting device of cutting detection integral type includes the device platform, the device platform on be equipped with feeding microscope carrier, once cut the station, hang down straightness detection station, secondary cutting station and ejection of compact microscope carrier, the top of device platform is equipped with the clamping jaw track, the clamping jaw track on be equipped with a plurality of clamping jaw frock, feeding microscope carrier, once cut the station, hang down straightness detection station, secondary cutting station and ejection of compact microscope carrier between link to each other through the clamping jaw frock. This terminal surface cutting device changes the mode of putting in the cutting process of honeycomb ceramic carrier into mechanical clamping jaw by artifical the putting and puts, has guaranteed that honeycomb ceramic carrier both sides terminal surface parallels to through addding the straightness detection station that hangs down, guaranteed the straightness that hangs down of honeycomb ceramic carrier both sides terminal surface, improved the product quality of honeycomb ceramic carrier when accelerating honeycomb ceramic carrier production efficiency.)

1. A cutting and detecting integrated end face cutting device is characterized by comprising a device platform, wherein a feeding loading platform, a primary cutting station, a verticality detecting station, a secondary cutting station and a discharging loading platform are arranged on the device platform; the verticality detection station is provided with a swinging table capable of adjusting the detection angle of the honeycomb ceramic carrier, the front end and the rear end of the swinging table are respectively provided with a light source and a visual detection device, the visual detection device is used for detecting the number of light spots of the light source passing through the honeycomb ceramic carrier and feeding back the information of the number of the light spots to the controller, and the controller is connected with the swinging table in a control mode.

2. The integrated cutting and detecting end face cutting device according to claim 1, wherein a primary cutting waste collecting tank and a secondary cutting waste collecting tank are further arranged on the device platform and are respectively positioned under the primary cutting station and the secondary cutting station, the primary cutting waste collecting tank and the secondary cutting waste collecting tank are respectively communicated with the primary cutting waste discharging tank and the secondary cutting waste discharging tank on the side face of the device platform, and a primary cutting waste conveying belt and a secondary cutting waste conveying belt are respectively arranged in the primary cutting waste discharging tank and the secondary cutting waste discharging tank.

3. The cutting and detecting integrated end face cutting device according to claim 1, wherein the clamping jaw track is an annular track, and the number of clamping jaw tools on the clamping jaw track is three.

4. The integrated cutting and detecting end face cutting device according to claim 1, wherein two sets of symmetrical primary cutting mechanisms are arranged at a primary cutting station, each primary cutting mechanism comprises a first cutting grinding wheel and a first rotating motor, and the first cutting grinding wheel is sleeved on a rotating shaft of the first rotating motor.

5. The integrated cutting and detecting end face cutting device according to claim 1, wherein two sets of secondary cutting mechanisms are arranged at the secondary cutting station, the secondary cutting mechanisms are symmetrical front and back, each secondary cutting mechanism comprises a second cutting grinding wheel and a second rotating motor, and the second cutting grinding wheel is sleeved on a rotating shaft of the second rotating motor.

6. The cutting and detecting integrated end face cutting device according to claim 1, wherein a dust removing and purging device is arranged between the primary cutting station and the verticality detecting station, and a dust removing and purging device is also arranged between the secondary cutting station and the discharging carrier.

7. The cutting and detecting integrated end face cutting device according to claim 1, wherein an alarm indicator light is arranged on the controller and used for prompting an operator to remove unqualified honeycomb ceramic carriers.

Technical Field

The invention belongs to the technical field of honeycomb ceramic processing equipment, and particularly relates to a cutting and detection integrated end face cutting device.

Background

The honeycomb ceramic carrier is a novel ceramic product with a structure similar to a honeycomb shape, and is widely applied to industries such as chemical industry, electric power, metallurgy, petroleum, electronic and electric appliances, machinery and the like. In the production process of the honeycomb ceramic carrier, because the height of the honeycomb ceramic carrier has a certain amount of tolerance, the end face of the honeycomb ceramic carrier needs to be cut so that the height meets the specified size. The existing common cutting method is to cut off the honeycomb ceramic carrier by a single-sided cutter, and the end faces at two sides of the honeycomb ceramic carrier are not parallel easily due to the cutting mode, so that the product quality of the honeycomb ceramic carrier is seriously influenced.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides an integrated cutting and detecting end face cutting device.

The utility model provides a terminal surface cutting device of cutting detection integral type includes the device platform, the device platform on be equipped with feeding microscope carrier, once cut the station, hang down straightness detection station, secondary cutting station and ejection of compact microscope carrier, the top of device platform is equipped with the clamping jaw track, the clamping jaw track on be equipped with the clamping jaw frock that a plurality of can follow the activity of clamping jaw track, be equipped with in the clamping jaw frock and snatch angular adjustment mechanism, feeding microscope carrier, once cut the station, hang down straightness detection station, secondary cutting station and ejection of compact microscope carrier between link to each other through the clamping jaw frock.

The verticality detection station is provided with a swinging table capable of adjusting the detection angle of the honeycomb ceramic carrier, the front end and the rear end of the swinging table are respectively provided with a light source and a visual detection device, the visual detection device is used for detecting the number of light spots of the light source passing through the honeycomb ceramic carrier and feeding back the information of the number of the light spots to the controller, and the controller is connected with the swinging table in a control mode.

Preferably, the device platform is further provided with a primary cutting waste collecting tank and a secondary cutting waste collecting tank, the primary cutting waste collecting tank and the secondary cutting waste collecting tank are respectively located under the primary cutting station and the secondary cutting station, the primary cutting waste collecting tank and the secondary cutting waste collecting tank are respectively communicated with the primary cutting waste discharge tank and the secondary cutting waste discharge tank on the side surface of the device platform, and the primary cutting waste discharge tank and the secondary cutting waste discharge tank are respectively internally provided with a primary cutting waste conveying belt and a secondary cutting waste conveying belt.

Preferably, the clamping jaw track is an annular track, and the number of the clamping jaw tools on the clamping jaw track is three.

Preferably, two groups of symmetrical primary cutting mechanisms are arranged on the primary cutting station, each primary cutting mechanism comprises a first cutting grinding wheel and a first rotating motor, and the first cutting grinding wheel is sleeved on a rotating shaft of the first rotating motor.

Preferably, two sets of secondary cutting mechanisms which are symmetrical front and back are arranged on the secondary cutting station, each secondary cutting mechanism comprises a second cutting grinding wheel and a second rotating motor, and the second cutting grinding wheels are sleeved on a rotating shaft of the second rotating motor.

Preferably, be equipped with the dust removal between primary cutting station and the straightness that hangs down detection station and sweep equipment, also be equipped with the dust removal between secondary cutting station and the ejection of compact microscope carrier simultaneously and sweep equipment.

Preferably, the controller is provided with an alarm indicator light for prompting an operator to take off the unqualified honeycomb ceramic carrier.

Has the advantages that: the invention discloses a cutting and detecting integrated end face cutting device, which changes the placing mode of a honeycomb ceramic carrier in the cutting process from manual placing into mechanical clamping jaw placing, ensures that the end faces at two sides of the honeycomb ceramic carrier are parallel, ensures the verticality of the end faces at two sides of the honeycomb ceramic carrier by additionally arranging a verticality detection station, accelerates the production efficiency of the honeycomb ceramic carrier and improves the product quality of the honeycomb ceramic carrier.

Drawings

FIG. 1 is a front view of an end face cutting apparatus;

FIG. 2 is a top view of the end face cutting apparatus;

in the figure: 1. device platform 11, primary cutting waste collecting tank 12, secondary cutting waste collecting tank 13, primary cutting waste discharging tank 14, secondary cutting waste discharging tank 15, primary cutting waste conveying belt 16, secondary cutting waste conveying belt 2, feeding platform 3, primary cutting station 31, primary cutting mechanism 32, first cutting grinding wheel 33, first rotating motor 4, verticality detection station 41, swing table 42, light source 43, visual detection equipment 5, secondary cutting station 51, secondary cutting mechanism 52, second cutting grinding wheel 53, second rotating motor 6, discharging platform 7, clamping jaw track 71, clamping jaw tool 72, grabbing angle adjusting mechanism 8, honeycomb ceramic carrier 9, dust removal and purging equipment

Detailed Description

For the purpose of enhancing the understanding of the present invention, the present invention will be described in further detail with reference to the following examples and the accompanying drawings, which are provided for the purpose of illustration only and are not intended to limit the scope of the present invention.

As shown in fig. 1 and 2, the cutting and detecting integrated end face cutting device comprises a device platform 1, wherein a feeding carrier 2, a primary cutting station 3, a verticality detecting station 4, a secondary cutting station 5 and a discharging carrier 6 are arranged on the device platform 1, a clamping jaw track 7 is arranged above the device platform 1, a plurality of clamping jaw tools 71 capable of moving along the clamping jaw track 7 are arranged on the clamping jaw track 7, a grabbing angle adjusting mechanism 72 is arranged in each clamping jaw tool 71, and the feeding carrier 2, the primary cutting station 3, the verticality detecting station 4, the secondary cutting station 5 and the discharging carrier 6 are connected through the clamping jaw tools 71.

Perpendicularity detection station 4 on be equipped with the pendulum platform 41 that adjustable honeycomb ceramic carrier 8 detected the angle, both ends are equipped with light source 42 and visual detection equipment 43 respectively around pendulum platform 41, visual detection equipment 43 be used for detecting light source 42 through the facula quantity of honeycomb ceramic carrier 8 to feedback facula quantity information to controller, the controller with pendulum platform 41 control link to each other.

In this embodiment, still be equipped with once cutting garbage collection groove 11 and secondary cutting garbage collection groove 12 on the device platform 1, once cut garbage collection groove 11 and secondary cutting garbage collection groove 12 be located once cutting station 3 and secondary cutting station 5 respectively under to once cut garbage collection groove 11 and secondary cutting garbage collection groove 12 are linked together with once cutting waste discharge tank 13 and secondary cutting waste discharge tank 14 on the device platform 1 side respectively, once cut waste discharge tank 13 and secondary cutting waste discharge tank 14 in be equipped with once cutting waste conveyer belt 15 and secondary cutting waste conveyer belt 16 respectively.

In this embodiment, the jaw rail 7 is an annular rail, and the number of the jaw fixtures 71 on the jaw rail 7 is three.

In this embodiment, two sets of symmetrical primary cutting mechanisms 31 are arranged on the primary cutting station 3, the primary cutting mechanism 31 includes a first cutting wheel 32 and a first rotating motor 33, and the first cutting wheel 32 is sleeved on a rotating shaft of the first rotating motor 33.

In this embodiment, two sets of secondary cutting mechanisms 51 are arranged on the secondary cutting station 5, the secondary cutting mechanisms 51 are symmetrical in the front-back direction, each secondary cutting mechanism 51 includes a second cutting wheel 52 and a second rotating motor 53, and the second cutting wheel 52 is sleeved on a rotating shaft of the second rotating motor 53.

In this embodiment, a dust removing and purging device 9 is arranged between the primary cutting station 3 and the verticality detection station 4, and a dust removing and purging device 9 is also arranged between the secondary cutting station 5 and the discharging carrier 6.

In this embodiment, the controller is provided with an alarm indicator light for prompting an operator to take off the unqualified honeycomb ceramic carrier 8.

The working condition is as follows: as shown in fig. 1 and fig. 2, the honeycomb ceramic carrier 8 is transferred to the feeding stage 2 by the mechanical arm and then grabbed by the clamping jaw tooling 71 on the clamping jaw track 7, the clamping jaw tooling 71 drives the honeycomb ceramic carrier 8 to pass through the primary cutting station 3, at this time, two groups of primary cutting mechanisms 31 in the primary cutting station 3 perform primary cutting on the end faces on both sides of the honeycomb ceramic carrier 8, the honeycomb ceramic carrier 8 after the primary cutting comes to the verticality detection station 4 along with the clamping jaw tooling 71, the honeycomb ceramic carrier 8 is placed on the placing table 41 by the clamping jaw tooling 71, then the placing table 41 starts to adjust different detection angles of the honeycomb ceramic carrier 8, the visual detection equipment 43 starts to record the number of light spots of the light source 42 passing through the honeycomb ceramic carrier 8 under different detection angles and feeds back the information of the number of the light spots to the controller, and the detection angle of the honeycomb ceramic carrier when the number of the light spots is the largest at a single time is taken as the optimal angle within a specified time, the controller controls the swing table 41 to adjust the detection angle of the honeycomb ceramic carrier 8 to the optimal angle, the clamping jaw tool 71 adjusts the grabbing angle through the grabbing angle adjusting mechanism 72 to correspond to the optimal angle, the honeycomb ceramic carrier 8 is grabbed from the swing table 41 and transferred to the secondary cutting station 5, at the moment, two groups of secondary cutting mechanisms 51 in the secondary cutting station 5 perform secondary cutting on the end faces of two sides of the honeycomb ceramic carrier 8, and the honeycomb ceramic carrier 8 after the secondary cutting is transferred to the discharging carrier 6 through the clamping jaw tool 71.

It should be noted that: if the visual detection equipment 43 can not detect the number of light spots of the light source 42 passing through the honeycomb ceramic carrier 8 all the time within the specified time, the visual detection equipment 43 feeds back a detection unqualified signal to the controller, meanwhile, the clamping jaw tool 71 grabs the unqualified honeycomb ceramic carrier 8, and an alarm indicator lamp on the controller is turned on and used for prompting an operator to take down the unqualified honeycomb ceramic carrier 8.

This terminal surface cutting device changes the mode of putting in the cutting process of honeycomb ceramic carrier into mechanical clamping jaw by artifical the putting and puts, has guaranteed that honeycomb ceramic carrier both sides terminal surface parallels to through addding the straightness detection station that hangs down, guaranteed the straightness that hangs down of honeycomb ceramic carrier both sides terminal surface, improved the product quality of honeycomb ceramic carrier when accelerating honeycomb ceramic carrier production efficiency.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.