阅读说明：本技术 组合式数码覆膜压纹机及清理维修方法 (Combined digital film-covering embossing machine and cleaning and maintaining method ) 是由 郑建峰 薛博 季克剑 王学锡 郑光晨 于 2021-07-03 设计创作，主要内容包括：本发明涉及一种组合式数码覆膜压纹机及清理维修方法,包括送纸覆膜部和压纹分纸部,所述送纸覆膜部底部设有线型导轨位于底座上,直线导轨的活动部与送纸覆膜部底部固定连接,直线导轨的固定部则固定在底座上,所述压纹分纸部底部与气缸固定连接,气缸中活塞与直线导轨中的活动部连接。优点：当加热辊或橡胶辊需要清理或维修时,无需操作人员钻入设备底部拆卸部件,直接启动气缸即可使送纸覆膜部与压纹分纸部分开,使加热辊、橡胶辊直接爆露在外,操作人员可以瞬间所粘附胶的清除,既省工、省时,又能使设备在最短时间内恢复生产,效益好,清理完成后,启动气缸即可自动复位。(The invention relates to a combined digital film-coating embosser and a cleaning and maintaining method, comprising a paper feeding and film-coating part and an embossing and paper separating part, wherein the bottom of the paper feeding and film-coating part is provided with a linear guide rail positioned on a base, the movable part of the linear guide rail is fixedly connected with the bottom of the paper feeding and film-coating part, the fixed part of the linear guide rail is fixed on the base, the bottom of the embossing and paper separating part is fixedly connected with an air cylinder, and a piston in the air cylinder is connected with the movable part in the linear guide rail. The advantages are that: when the heating roller or the rubber roller needs to be cleaned or maintained, an operator does not need to drill into a disassembly part at the bottom of the equipment, the air cylinder is directly started, the paper feeding and laminating part and the embossing and paper separating part can be separated, the heating roller and the rubber roller are directly exposed outside, the operator can instantly clean adhesive, labor and time are saved, the equipment can be recovered to be produced within the shortest time, the benefit is good, and the air cylinder can be automatically reset after the cleaning is completed.)

1. The utility model provides a modular digital tectorial membrane embosser, divides paper portion (2) including the tectorial membrane portion of form advancing (1) and impressed watermark, characterized by: the paper feeding and laminating mechanism is characterized in that a linear guide rail (3) is arranged at the bottom of the paper feeding and laminating part (1) and is located on the base (5), the movable part of the linear guide rail (3) is fixedly connected with the bottom of the paper feeding and laminating part (1), the fixed part of the linear guide rail (3) is fixed on the base (5), the bottom of the embossing and paper separating part (2) is fixedly connected with the air cylinder (4), and the piston in the air cylinder (4) is connected with the movable part in the linear guide rail (3).

2. The combined digital film-covered embossing machine as claimed in claim 1, wherein: the linear guide rail (3) is fixed on the base (5), and the bottom of the paper feeding and film coating part (1) is matched with the linear guide rail (3) in a sliding or rolling manner.

3. The combined digital film-covered embossing machine as claimed in claim 1, wherein: the bottom of the embossing paper separating part (2) is fixedly connected with the base (5).

4. The combined digital film-covered embossing machine as claimed in claim 1, wherein: the middle part of the bottom part (5) is a standing table top (6).

5. The combined digital film-covered embossing machine as claimed in claim 1, wherein: the opposite surfaces of the paper feeding and laminating part (1) and the embossing paper separating part (2) are provided with one or more groups of photoelectric sensors (7), and the signal output ends of the photoelectric sensors (7) control the electrification or the outage of the combined digital laminating embossing machine through a controller.

6. A cleaning and maintaining method for a combined digital film-covering embosser is characterized by comprising the following steps: when the cylinder (4) is reset, the paper feeding and laminating part (1) and the embossing and paper separating part (2) are combined into a whole to form an integral machine; when equipment needs to be overhauled or maintained, a control switch of an air cylinder (4) is switched on, a working piston of the air cylinder (4) extends out to push a movable part of a linear guide rail (3) fixed at the bottom of a paper feeding and laminating part (1) to enable the paper feeding and laminating part (1) to be separated from an embossing and paper separating part (2) along the linear guide rail fixed on a base (5), a pedal platform (6) positioned between the paper feeding and laminating part (1) and the embossing and paper separating part (2) is exposed, and at the moment, a worker enters the air cylinder to maintain or replace equipment parts; after the maintenance or the replacement is finished, the control switch of the cylinder (4) is switched off, and the working piston of the cylinder (4) drives the paper feeding and laminating part (1) and the embossing and paper separating part to reset to form an integral machine.

7. The method for cleaning and maintaining the combined digital film-covered embossing machine as claimed in claim 6, wherein the method comprises the following steps: when a worker enters a relative opening space formed by the paper film coating part (1) and the embossing paper separating part (2) to maintain or replace equipment components, light rays of one or more groups of photoelectric sensors (7) arranged on opposite surfaces of the paper film coating part (1) and the embossing paper separating part (2) are blocked by a human body, the combined digital film coating and embossing machine is always in a power-off state, and only when the worker leaves the relative opening space formed by the paper film coating part (1) and the embossing paper separating part (2), the photoelectric sensors (7) instruct a controller to enable a terminal power supply of the combined digital film coating and embossing machine to be powered on.

8. The method for cleaning and maintaining the combined digital film-covered embossing machine as claimed in claim 6, wherein the method comprises the following steps: and the signal output end of the photoelectric sensor (7) controls the power-on or power-off of the combined digital film-coating embossing machine through the controller.

Technical Field

The invention relates to a combined digital film-coating embossing machine and a cleaning and maintaining method, which can timely clean a heating roller and timely maintain and replace a rubber roller without a maintenance worker drilling into the bottom of equipment, and belongs to the field of manufacturing of digital film-coating embossing machines.

Background

CN212949181U, name "visual tectorial membrane embosser", including the frame with all set up adsorption paper feeding unit, tectorial membrane device, embossing apparatus and the play paper device in the frame, adsorption paper feeding unit, tectorial membrane device, embossing apparatus and play paper device distribute in proper order in the frame, the paper is exported from adsorption paper feeding unit, exports through play paper device behind tectorial membrane device and the embossing apparatus, be equipped with the viewing device who is used for observing the paper between embossing apparatus and the play paper device. The utility model discloses a visual tectorial membrane embosser, through viewing device's setting, alright when embossing apparatus extrudes the paper line, the current line condition is observed to the very first time, can be quick adjust the paper line, has reduced the waste of paper. The method has the following defects: firstly, the visible film-covering embossing machine can only see the texture condition through the observation device, and the condition that whether the film-covering film pollutes the heating roller cannot be observed or quickly cleared; secondly, after the rubber roller matched with the heating roller is used for a long time, in the process of matching with the heating roller for film covering, the surface of the rubber roller cannot avoid aging phenomenon due to heated original return, when the rubber roller needs to be detached for surface grinding treatment, maintenance personnel need to drill the bottom of the equipment for detachment, which is labor-consuming, time-consuming, hard and tired, and meanwhile, the normal use of the equipment is greatly delayed.

Disclosure of Invention

The design purpose is as follows: the defects in the background technology are avoided, and the combined digital film-coating embosser and the maintenance method are designed, wherein the combined digital film-coating embosser can timely clean the heating roller and timely maintain and replace the rubber roller without a maintenance worker drilling into the bottom of the equipment.

The design scheme is as follows: in order to achieve the above design objectives. The invention has the structural design that: 1. the paper feeding and laminating part and the embossing paper separating part are designed into two parts which can be opened and combined, and after the paper feeding and laminating part and the embossing paper separating part are opened, the heating roller and the rubber roller which are positioned on the paper feeding and laminating part are completely exposed outside. The purpose of this design is: the heating roller and the rubber roller for coating are positioned at the paper feeding and coating part, the invention takes the roller surface of the popping heating roller and the roller surface of the rubber roller as separation reference lines, and the bearing seat used for fixing the heating roller and the rubber roller is connected with the frame, which not only can realize quick fixation, but also can realize quick disassembly, and the gap between the roller surface of the rubber roller and the roller surface of the heating roller can be adjusted, so that when the glue on the film is carelessly adhered to the heating roller or the rubber roller, when the cylinder control switch is switched on, the working piston of the cylinder extends out to push the movable part fixed on the linear guide rail at the bottom of the paper feeding film coating part to force the paper feeding film coating part to be separated from the embossing paper separating part along the linear guide rail fixed on the base, and at the moment, the heating roller and the rubber roller positioned on the paper feeding film coating part are exposed on a separation reference surface, the pedal platform positioned between the paper feeding and laminating part and the embossing and paper separating part is also exposed, and an operator can conveniently remove the glue on the heating roller or the rubber roller when entering the pedal plane; the heating roller or the rubber roller can be conveniently and quickly dismounted for maintenance, or the gap between the roller surface of the heating roller and the roller surface of the rubber roller can be quickly adjusted. After cleaning or maintenance or clearance adjustment is finished, the cylinder control switch is switched off, and the cylinder working piston drives the paper feeding and coating part and the embossing and paper separating part to reset to form an integral machine. 2. The design of the standing working table surface at the bottom of the space after the paper feeding and laminating part and the embossing paper separating part are separated is the second technical characteristic of the invention. The purpose of this design is: the multifunctional desk can enable an operator to work in a self-most-suitable posture on the desk top, and is safe and convenient. 3. The paper feeding and laminating part and the embossing paper separating part are oppositely provided with one or more groups of photoelectric sensors to control opening and feeding, and the paper feeding and laminating device is the third technical characteristic of the invention. The purpose of this design is: when an operator or a maintenance person enters the space between the separated paper feeding and laminating part and the separated embossing and paper separating part for cleaning or maintenance, the light emitted by the electro-optical sensor is blocked by the body of the person, the terminal power supply is cut off by the controller, even if the person carelessly triggers the equipment starting switch or the air cylinder switch, unsafe accidents cannot happen due to the fact that the terminal power supply switch of the equipment is in a cut-off state, and personal safety of the operator or the maintenance person is guaranteed.

The technical scheme 1: the utility model provides a modular digital tectorial membrane embosser, divides paper portion including the tectorial membrane portion of form advancing and impressed watermark, it is equipped with the line type guide rail and is located the base to advance tectorial membrane portion bottom fixed connection to advance tectorial membrane portion bottom, and linear guide's fixed part is then fixed on the base, the impressed watermark divides paper portion bottom and cylinder fixed connection, and the piston is connected with the movable part among the linear guide in the cylinder.

The technical scheme 2 is as follows: a combined digital film-covering embosser cleaning and maintaining method, when the air cylinder resets, the paper feeding and film-covering part and the embossing and paper-separating part are combined into a whole to form an integral machine; when the equipment needs to be overhauled or maintained, a cylinder control switch is switched on, a cylinder working piston extends out to push a movable part of a linear guide rail fixed at the bottom of a paper feeding film coating part to enable the paper feeding film coating part to be separated from an embossing paper separating part along the linear guide rail fixed on a base, a pedal platform positioned between the paper feeding film coating part and the embossing paper separating part is exposed, and at the moment, a worker enters the pedal platform to maintain or replace equipment parts; after the maintenance or the replacement is finished, the cylinder control switch is switched off, and the cylinder working piston drives the paper feeding and film covering part to reset to form an integral machine.

Compared with the prior art after a prototype machine is finished, firstly, when glue on a capsule of a heating roller or a rubber roller is adhered, an operator does not need to drill into a dismounting part at the bottom of the device for cleaning, the cylinder is directly started to separate a paper feeding and coating part from an embossing and paper separating part, so that the heating roller and the rubber roller are directly exposed outside, the operator can instantly clean the adhered glue, the labor and the time are saved, the device can recover production within the shortest time, the benefit is good, and after the cleaning is finished, the cylinder can be automatically reset after being started; when the heating roller and the rubber roller are maintained and the gap is adjusted, the paper feeding and coating part and the embossing and paper separating part can be separated by directly starting the air cylinder, so that the heating roller and the rubber roller are exposed directly, an operator can complete part replacement instantly, labor and time are saved, the equipment can recover production in the shortest time, the benefit is good, and the air cylinder can be automatically reset by starting the air cylinder after the part replacement is completed; and thirdly, the photoelectric switch is arranged, so that the equipment is absolutely safe and reliable to clean and maintain.

The following are comparative test data of the present invention compared with the background art

Drawings

Fig. 1 is a schematic structural diagram of a combined digital film-covering embosser.

Fig. 2 is a schematic diagram of the structure of fig. 1 after separation.

Detailed Description

Example 1: reference is made to figures 1 and 2. A combined digital film-coating embosser comprises a paper-feeding film-coating part 1 and an embossing paper-separating part 2, wherein the paper-feeding film-coating part 1 and the embossing paper-separating part 2 are the prior art and are not described herein. The paper feeding and laminating mechanism is characterized in that a linear guide rail 3 is arranged at the bottom of the paper feeding and laminating part 1 and is positioned on a base 5, a movable part of the linear guide rail 3 is fixedly connected with the bottom of the paper feeding and laminating part 1, a fixed part of the linear guide rail 3 is fixed on the base 5, the bottom of the embossing and paper separating part 2 is fixedly connected with a cylinder 4, and a piston in the cylinder 4 is connected with the movable part in the linear guide rail 3. The linear guide 3 is fixed on the base 5, the bottom of the paper feeding film coating part 1 is matched with the linear guide 3 in a sliding or rolling way, and the linear guide 3 is a purchased part and is not described herein.

The bottom of the embossing paper separating part 2 is fixedly connected with a base 5. The middle part of the bottom part 5 is a standing table top 6.

The opposite surfaces of the paper feeding and laminating part 1 and the embossing paper separating part 2 are provided with one or more groups of photoelectric sensors 7, and the signal output ends of the photoelectric sensors 7 control the power-on or power-off of the combined digital laminating embossing machine through a controller. The invention relates to a technology of a photoelectric sensor for controlling the on or off of a power supply, which is the prior art and is not described herein.

Example 2: on the basis of the embodiment 1, the cleaning and maintaining method of the combined digital laminating and embossing machine is characterized in that when the air cylinder 4 is reset, the paper feeding and laminating part 1 and the embossing and paper separating part 2 are combined into a whole to form an integral machine; when the equipment needs to be overhauled or maintained, a control switch of the air cylinder 4 is switched on, a working piston of the air cylinder 4 extends out to push a movable part of a linear guide rail 3 fixed at the bottom of a paper feeding and coating part 1 to separate the paper feeding and coating part 1 from an embossing and paper separating part 2 along the linear guide rail fixed on a base 5, a pedal platform 6 positioned between the paper feeding and coating part 1 and the embossing and paper separating part 2 is exposed, and at the moment, a worker enters the pedal platform to maintain or replace equipment parts; after the maintenance or the replacement is finished, the control switch of the cylinder 4 is switched off, and the working piston of the cylinder 4 drives the paper feeding and coating part 1 and the embossing and paper separating part to reset to form an integral machine.

When a worker enters a relative opening space formed by the paper film covering part 1 and the embossing paper separating part 2 to maintain or replace equipment components, light rays of one or more groups of photoelectric sensors 7 arranged on opposite surfaces of the paper film covering part 1 and the embossing paper separating part 2 are blocked by a human body, the combined digital film-covering embosser is always in a power-off state, and only when the worker leaves the relative opening space formed by the paper film covering part 1 and the embossing paper separating part 2, the photoelectric sensors 7 instruct a controller to enable a terminal power supply of the combined digital film-covering embosser to be powered on.

And the signal output end of the photoelectric sensor 7 controls the power-on or power-off of the combined digital film-coating embossing machine through the controller.

It is to be understood that: although the above embodiments have described the design idea of the present invention in more detail, these descriptions are only simple descriptions of the design idea of the present invention, and are not limitations of the design idea of the present invention, and any combination, addition, or modification without departing from the design idea of the present invention falls within the scope of the present invention.