阅读说明：本技术 一种用于塑胶路由器生产过程中的打孔铆压装备 (Punching and riveting equipment used in production process of plastic router ) 是由 周到 于 2021-07-29 设计创作，主要内容包括：本发明适用于路由器生产技术领域,提供了一种用于塑胶路由器生产过程中的打孔铆压装备,包括加工组件、传输组件和抽尘组件,加工组件包括齿轮板、清洁机构、打孔机构和压铆机构,通过设置带有驱动齿轮的清洁机构、带有同步齿轮一的打孔机构和带有同步齿轮二的压铆机构,驱动齿轮通过间隙齿轮传动连接同步齿轮一,同步齿轮二与同步齿轮一啮合,并且驱动齿轮、同步齿轮一和同步齿轮二分别驱动抽尘筒、打孔柱和压铆柱同步升降,从而可以实现高效打孔压铆加工,同时可以通过抽尘筒对孔位进行除尘,提升产品质量。(The invention is suitable for the technical field of router production, and provides punching and riveting equipment used in the production process of a plastic router, which comprises a processing assembly, a transmission assembly and a dust extraction assembly, wherein the processing assembly comprises a gear plate, a cleaning mechanism, a punching mechanism and a riveting mechanism, the cleaning mechanism with a driving gear, the punching mechanism with a first synchronous gear and the riveting mechanism with a second synchronous gear are arranged, the driving gear is connected with the first synchronous gear through a gap gear in a transmission manner, the second synchronous gear is meshed with the first synchronous gear, and the driving gear, the first synchronous gear and the second synchronous gear respectively drive a dust extraction cylinder, a punching column and a riveting column to synchronously lift up and down, so that efficient punching and riveting processing can be realized, meanwhile, dust removal can be performed on hole sites through the dust extraction cylinder, and the product quality is improved.)

1. The utility model provides a riveting of punching is equipped for in plastic router production process which characterized in that: the method comprises the following steps:

a processing assembly (1) comprising:

a top plate (11);

a gear plate (13) fixed on the top of the top plate (11) and vertically arranged;

the cleaning mechanism (14) comprises a driving gear (141), a first connecting rod (142), a dust extraction cylinder (143) and a dust extraction nozzle (144); the driving gear (141) is rotatably arranged on the gear plate (13); an eccentric position of one side surface of the driving gear (141) is rotatably connected with one end of the first connecting rod (142); the other end of the first connecting rod (142) is rotatably connected with one end of the dust extraction cylinder (143); the other end of the dust extraction cylinder (143) downwards penetrates through the top plate (11), and the dust extraction cylinder (143) is movably connected with the top plate (11); a dust extraction nozzle (144) is fixed at the other end of the dust extraction cylinder (143);

the punching mechanism (15) comprises a first synchronizing gear (151), a second connecting rod (152), a punching column (153) and a punching head (154); the first synchronous gear (151) is rotatably arranged on the gear plate (13), the first synchronous gear (151) is in transmission connection with the driving gear (141) through a clearance gear (17), and the eccentric position of one side surface of the first synchronous gear (151) is rotatably connected with one end of the second connecting rod (152); the other end of the second connecting rod (152) is rotatably connected with one end of the perforating column (153); the other end of the perforating column (153) penetrates through the top plate (11) downwards, and the perforating column (153) is movably connected with the top plate (11); a punching head (154) is fixed at the other end of the punching column (153);

the riveting mechanism (16) comprises a second synchronous gear (161), a third connecting rod (162), a riveting column (163) and a riveting head (164), wherein the second synchronous gear (161) is rotatably arranged on the gear plate (13) and is meshed with the first synchronous gear (151); one end of the connecting rod III (162) is rotatably connected to the eccentric position of one side surface of the synchronous gear II (161); the other end of the third connecting rod (162) is rotatably connected with one end of the squeeze riveting column (163); the other end of the squeeze riveting column (163) penetrates through the top plate (11) downwards, and the squeeze riveting column (163) is movably connected with the top plate (11); and a squeeze riveting head (164) is fixed at the other end of the squeeze riveting column (163).

2. The punching riveting device for the plastic router production process as claimed in claim 1, wherein: further comprising a transmission assembly (2), the transmission assembly (2) comprising:

the base (21) is fixedly connected with a vertical plate (12), and the top plate (11) is fixed to the top of the vertical plate (12);

the bottom of the storage tray (22) is provided with a rack (221) extending along the length direction of the storage tray (22);

a plurality of brackets (23) fixed to the base (21); the top of the bracket (23) is provided with a containing groove for containing the storage tray (22); the object placing disc (22) is movably connected with the supporting frame (23);

a driving shaft (24) one end of which is fixedly connected with an output shaft of a driving motor;

a transmission gear (25) rotatably connected with the base (21) through a transmission shaft, wherein the transmission gear (25) is meshed with the rack (221); the transmission shaft is in transmission connection with the driving shaft (24) through a transmission belt.

3. The punching riveting device for the plastic router production process as claimed in claim 2, wherein: the top of the object placing plate (22) is provided with a plurality of object placing areas which are spaced along the length direction of the object placing plate (22); each of the storage areas comprises three storage slots (223); the three article placing grooves (223) respectively correspond to the punching head (154), the dust extraction nozzle (144) and the squeeze riveting head (164).

4. The punching riveting device for the plastic router production process as claimed in claim 3, wherein: the bottom wall of the article placing groove (223) is provided with a plurality of inner grooves; a spring (224) is fixed in the inner groove.

5. The punching riveting device for the plastic router production process as claimed in claim 2, wherein: a guide groove is formed in the side wall of the accommodating groove;

the side wall of the storage tray (22) is provided with a guide rail (222) matched with the guide groove.

6. The punching riveting device for the plastic router production process as claimed in claim 1, wherein: also included is a dust extraction assembly (3) comprising:

a slag collection tank (31);

an air pump (32) with an air inlet connected with the slag collecting tank (31) through a communicating pipe (33); a separation net (35) is arranged at the joint of the communicating pipe (33) and the slag collection box (31);

a dust extraction pipe (34) one end of which is connected with the slag collection box (31); the other end of the dust extraction pipe (34) is communicated with the dust extraction nozzle (144) through the dust extraction cylinder (143).

7. The punching riveting device for the plastic router production process as claimed in claim 4, wherein: a supporting block is fixed at the upper end of the spring (224);

the supporting block is made of rubber materials.

8. The punching riveting device for the plastic router production process as claimed in claim 4, wherein: the peripheral wall of the transmission gear (25) is provided with a transmission part (251) provided with gear teeth and a spacing part (252) not provided with the gear teeth continuously at intervals.

Technical Field

The invention belongs to the technical field of router production, and particularly relates to punching riveting equipment used in a plastic router production process.

Background

When the router is processed, the shell of the router needs to be processed separately in advance, and in the shell processing step, the mounting structure of the shell needs to be processed, wherein the processing comprises the processes of punching and riveting.

However, the existing punching riveting equipment is of a split structure, is inconvenient to carry out high-efficiency processing, and is very tedious in operation, more in steps, long in spent time and low in efficiency.

Disclosure of Invention

The invention provides punching and riveting equipment used in a plastic router production process, and aims to solve the problems in the prior art.

The invention is realized in this way, a punching riveting equipment for plastic router production process, including:

a processing assembly, comprising:

a top plate;

the gear plate is fixed at the top of the top plate and is vertically arranged;

the cleaning mechanism comprises a driving gear, a first connecting rod, a dust extraction cylinder and a dust extraction nozzle; the driving gear is rotatably arranged on the gear plate; the eccentric part of one side surface of the driving gear is rotatably connected with one end of the first connecting rod; the other end of the first connecting rod is rotatably connected with one end of the dust extraction cylinder; the other end of the dust extraction cylinder penetrates through the top plate downwards, and the dust extraction cylinder is movably connected with the top plate; a dust extraction nozzle is fixed at the other end of the dust extraction cylinder;

the punching mechanism comprises a first synchronous gear, a second connecting rod, a punching column and a punching head; the first synchronous gear is rotatably arranged on the gear plate and is in transmission connection with the driving gear through a clearance gear, and the eccentric position of one side face of the first synchronous gear is rotatably connected with one end of the second connecting rod; the other end of the second connecting rod is rotatably connected with one end of the perforating column; the other end of the punching column penetrates through the top plate downwards, and the punching column is movably connected with the top plate; a punching head is fixed at the other end of the punching column;

the riveting mechanism comprises a second synchronous gear, a third connecting rod, a riveting column and a riveting head, wherein the second synchronous gear is rotatably arranged on the gear plate and is meshed with the first synchronous gear; the eccentric part of one side surface of the second synchronous gear is rotatably connected with one end of the third connecting rod; the other end of the connecting rod III is rotatably connected with one end of the squeeze riveting column; the other end of the press riveting column penetrates through the top plate downwards, and the press riveting column is movably connected with the top plate; and a squeeze riveting head is fixed at the other end of the squeeze riveting column.

Preferably, the device further comprises a transmission assembly, wherein the transmission assembly comprises:

the base is fixedly connected with a vertical plate, and the top plate is fixed to the top of the vertical plate;

the bottom of the storage tray is provided with a rack extending along the length direction of the storage tray;

a plurality of brackets fixed to the base; the top of the supporting frame is provided with an accommodating groove for accommodating the object placing disc; the object placing disc is movably connected with the supporting frame;

one end of the driving shaft is fixedly connected with an output shaft of a driving motor;

the transmission gear is rotatably connected with the base through a transmission shaft and is meshed with the rack; the transmission shaft is in transmission connection with the driving shaft through a transmission belt.

Preferably, a plurality of object placing areas are arranged at the top of the object placing plate at intervals along the length direction of the object placing plate; each article placing area comprises three article placing grooves; the three article placing grooves respectively correspond to the punching head, the dust extraction nozzle and the squeeze riveting head.

Preferably, the bottom wall of the storage groove is provided with a plurality of inner grooves; and a spring is fixed in the inner groove.

Preferably, a guide groove is formed in the side wall of the accommodating groove;

and the side wall of the object placing plate is provided with a guide rail matched with the guide groove.

Preferably, the dust extraction assembly further comprises:

a slag collection box;

the air inlet of the air pump is connected with the slag collecting tank through a communicating pipe; a separation net is arranged at the joint of the communicating pipe and the slag collecting box;

one end of the dust extraction pipe is connected with the slag collection box; the other end of the dust extraction pipe is communicated with the dust extraction nozzle through the dust extraction cylinder.

Preferably, a supporting block is fixed at the upper end of the spring;

the supporting block is made of rubber materials.

Preferably, the peripheral wall of the transmission gear is provided with a transmission part provided with gear teeth and a spacing part provided with no gear teeth continuously at intervals.

Compared with the prior art, the invention has the beneficial effects that: according to the punching and riveting equipment used in the production process of the plastic router, the cleaning mechanism with the driving gear, the punching mechanism with the first synchronous gear and the riveting mechanism with the second synchronous gear are arranged, the driving gear is connected with the first synchronous gear through the gap gear in a transmission mode, the second synchronous gear is meshed with the first synchronous gear, and the driving gear, the first synchronous gear and the second synchronous gear respectively drive the dust extraction cylinder, the punching column and the riveting column to synchronously lift, so that efficient punching and riveting processing can be achieved, dust can be removed from hole positions through the dust extraction cylinder, and product quality is improved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic structural diagram of a transmission assembly of the present invention.

FIG. 3 is a schematic diagram of a tooling assembly of the present invention.

Fig. 4 is a schematic structural view of the dust extraction assembly of the present invention.

Fig. 5 is an enlarged schematic view of detail a in fig. 2.

Fig. 6 is an enlarged schematic view of detail B in fig. 2.

In the figure: 1. processing the assembly; 11. a top plate; 12. a vertical plate; 13. a gear plate; 14. a cleaning mechanism; 141. a drive gear; 142. a first connecting rod; 143. a dust extraction cylinder; 144. a dust extraction nozzle; 15. a punching mechanism; 151. a first synchronous gear; 152. a second connecting rod; 153. punching a hole column; 154. punching a hole head; 16. a press riveting mechanism; 161. a second synchronous gear; 162. a third connecting rod; 163. pressing and riveting the columns; 164. pressing the riveting head; 17. a clearance gear; 2. a transmission assembly; 21. a base; 22. placing a tray; 221. a rack; 222. a guide rail; 223. a storage groove; 224. a spring; 23. a support frame; 24. a drive shaft; 25. a transmission gear; 251. a transmission section; 252. a spacer section; 3. a dust extraction assembly; 31. a slag collection box; 32. an air pump; 33. a communicating pipe; 34. a dust extraction pipe; 35 mesh.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1, the present invention provides a technical solution: a punching riveting equipment for plastic router production process, includes processing subassembly 1, transmission subassembly 2 and takes out dirt subassembly 3.

Referring to fig. 1 and 3, the processing assembly 1 includes a gear plate 13, a cleaning mechanism 14, a hole punching mechanism 15, and a clinching mechanism 16.

The gear plate 13 is fixed on top of the top plate 11 and is arranged vertically. The gear plate 13 is used for mounting gears, and bearing seats for connecting gear shafts of the gears are provided thereon. The gear plate 13 is fixed to the top plate 11 by welding.

The cleaning mechanism 14 comprises a driving gear 141, a first connecting rod 142, a dust extraction cylinder 143 and a dust extraction nozzle 144; the driving gear 141 is rotatably mounted on the gear plate 13; one end of the first connecting rod 142 is rotatably connected to an eccentric position on one side surface of the driving gear 141; the other end of the first connecting rod 142 is rotatably connected with one end of the dust extraction cylinder 143; the other end of the dust extraction cylinder 143 penetrates the top plate 11 downwards, and the dust extraction cylinder 143 is movably connected with the top plate 11; the other end of the dust collection cylinder 143 is fixed with a dust collection nozzle 144. Because the connecting position of the first connecting rod 142 on the driving gear 141 is eccentrically arranged, the driving gear 141 can drive the dust extraction cylinder 143 to move up and down through the first connecting rod 142. The driving gear 141 is connected to an output shaft of a servo motor, thereby obtaining a power source.

The punching mechanism 15 comprises a first synchronizing gear 151, a second connecting rod 152, a punching column 153 and a punching head 154; the first synchronous gear 151 is rotatably arranged on the gear plate 13, the first synchronous gear 151 is in transmission connection with the driving gear 141 through a clearance gear 17, and an eccentric part on one side surface of the first synchronous gear 151 is rotatably connected with one end of the second connecting rod 152; the other end of the second connecting rod 152 is rotatably connected with one end of the perforating column 153; the other end of the perforating column 153 penetrates through the top plate 11 downwards, and the perforating column 153 is movably connected with the top plate 11; the other end of the punching column 153 is fixed with a punching head 154. The driving gear 141 drives the first synchronizing gear 151 to rotate through the clearance gear 17, and the connecting position of the second connecting rod 152 on the first synchronizing gear 151 is eccentrically arranged, so that the first synchronizing gear 151 can drive the punching column 153 to move up and down through the second connecting rod 152 when rotating, and further periodic reciprocating punching operation can be performed.

The press riveting mechanism 16 comprises a second synchronous gear 161, a third connecting rod 162, a press riveting column 163 and a press riveting head 164, wherein the second synchronous gear 161 is rotatably arranged on the gear plate 13 and is meshed with the first synchronous gear 151; one end of a third connecting rod 162 is rotatably connected at the eccentric position of one side surface of the second synchronizing gear 161; the other end of the third connecting rod 162 is rotatably connected with one end of the riveting column 163; the other end of the riveting column 163 downwards penetrates through the top plate 11, and the riveting column 163 is movably connected with the top plate 11; the other end of the squeeze rivet column 163 is fixed with a squeeze rivet head 164. The driving gear 141, the first synchronizing gear 151 and the second synchronizing gear 161 have the same size and specification, so that the synchronous rotation can be realized under the condition of mutual transmission, the second synchronizing gear 161 can drive the riveting column 163 to perform lifting movement through the third connecting rod 162, and the driving gear 141, the first synchronizing gear 151 and the second synchronizing gear 161 are arranged to drive the dust extraction cylinder 143, the punching column 153 and the riveting column 163 to synchronously lift.

Referring to fig. 2, 5 and 6, the transmission assembly 2 includes a base 21, a tray 22, a driving column 24, a transmission gear 25 and a plurality of brackets 23.

The base 21 is fixedly connected with the vertical plate 12, and the top plate 11 is fixed on the top of the vertical plate 12. The rack 221 extending along the length direction of the tray 22 is provided at the bottom of the tray 22. A plurality of brackets 23 are fixed on the base 21; the top of the bracket 23 is provided with a containing groove for containing the object placing disc 22; the object placing plate 22 is movably connected with a supporting frame 23. One end of the driving shaft 24 is fixedly connected with an output shaft of a driving motor; the transmission gear 25 is rotatably connected with the base 21 through a transmission shaft, and the transmission gear 25 is meshed with the rack 221; the drive shaft is drivingly connected to drive shaft 24 by a drive belt. When rotating, the transmission gear 25 can drive the object placing disk 22 to slide left and right on the supporting frame 23 through the rack 221. The driving motor can drive the transmission gear 25 to rotate, thereby driving the object tray 22 to move.

Further, the outer peripheral wall of the transmission gear 25 has a transmission portion 251 provided with gear teeth and a spacing portion 252 provided with no gear teeth at intervals in series. The transmission gear 25 is provided as: every time the driving gear 25 rotates one turn, the object tray 22 is first driven by the driving part 251 to move a preset distance, and then the driving gear 25 stops moving before the next turn of rotation starts due to the existence of the spacing part 252.

Wherein, a plurality of object placing areas are arranged at the top of the object placing plate 22 at intervals along the length direction of the object placing plate 22; each storage area comprises three storage slots 223; the three storage slots 223 correspond to the punching head 154, the dust extraction nozzle 144 and the rivet pressing head 164 respectively. The bottom wall of the storage groove 223 is provided with a plurality of inner grooves; a spring 224 is secured within the inner groove. A supporting block is fixed at the upper end of the spring 224; the supporting block is made of rubber materials. The predetermined distance is a distance from a center point of one storage groove 223 to a center point of an adjacent storage groove 223, and distances between all adjacent storage grooves 223 are equal. When the leftmost material holding groove 223 on the material holding tray 22 reaches the position below the squeeze riveting head 164, the driving motor stops for a moment, then rotates reversely to drive the material holding tray 22 to move leftwards, stops for a moment again until the rightmost material holding groove 223 reaches the position below the punching head 154, then adjusts the rotating direction again, and repeats the reciprocating driving. When the driving motor stops for a moment for the first time, the user can take down the processed product on the storage groove 223. And the spring 224 can automatically push out the product, so that the user can take out the product conveniently.

In addition, in order to make the placing tray 22 move more stably, the side wall of the accommodating groove is provided with a guide groove; the side walls of tray 22 have guide rails 222 matching the guide grooves. The tray 22 can slide stably through the guide rail 222, and the operation is safer.

Referring to fig. 1 and 4, the dust extraction assembly 3 includes a slag collection box 31, an air pump 32, and a dust extraction pipe 34. An air inlet of the air pump 32 is connected with the slag collecting tank 31 through a communicating pipe 33; a separation net 35 is arranged at the joint of the communicating pipe 33 and the slag collecting box 31. One end of the dust extraction pipe 34 is connected with the slag collection box 31; the other end of the dust exhaust pipe 34 is connected to the dust exhaust nozzle 144 through the dust exhaust cylinder 143.

The dust suction pipe 34 can suck air through the dust suction cylinder 143 and the dust suction nozzle 144, and the power of the dust suction pipe is provided by the air pump 32, so that dust generated by punching holes on a product can be absorbed and stored, pollution is reduced, and the subsequent use is facilitated.

When the punching and riveting equipment for the plastic router production process is used, the driving gear 141, the first synchronous gear 151 and the second synchronous gear 161 can drive the dust extraction cylinder 143, the punching column 153 and the riveting column 163 to synchronously lift, so that corresponding processing can be performed on products below the dust extraction cylinder 143, the punching column 153 and the riveting column 163 each time the dust extraction cylinder 143, the punching column 153 and the riveting column 163 fall. When the transmission gear 25 rotates one turn, the transmission part 251 drives the storage tray 22 to move a preset distance, then the storage tray 22 stops moving before the transmission gear 25 starts to rotate the next turn due to the existence of the spacing part 252, when the spacing part 252 passes through the rack 221, the dust extraction cylinder 143, the punching column 153 and the riveting column 163 are lowered for processing, then the dust extraction cylinder 143, the punching column 153 and the riveting column 163 are lifted, the storage tray 22 moves rightwards once, when the leftmost storage groove 223 on the storage tray 22 reaches the lower part of the riveting head 164, the driving motor stops for a moment, and a user can take down the processed product on the storage groove 223. Then the driving motor rotates reversely to drive the tray 22 to move leftwards until the rightmost tray 223 reaches the lower part of the punching head 154, the operation is stopped for a moment again, the user replaces the product to be processed, the processing is continued, then the rotating direction is adjusted again, the driving gear 141 is not rotated in the process, namely, the processing operation is not performed, and the driving gear 141 is not started to rotate until the next tray 22 starts to move leftwards and rightwards. And so on to perform reciprocating driving. The spring 224 can automatically push out the product, so that the user can take out the product conveniently.

In summary, according to the punching riveting device used in the plastic router production process, the cleaning mechanism 14 with the driving gear 141, the punching mechanism 15 with the first synchronizing gear 151 and the riveting mechanism 16 with the second synchronizing gear 161 are arranged, the driving gear 141 is in transmission connection with the first synchronizing gear 151 through the gap gear 17, the second synchronizing gear 161 is meshed with the first synchronizing gear 151, and the driving gear 141, the first synchronizing gear 151 and the second synchronizing gear 161 respectively drive the dust extraction cylinder 143, the punching column 153 and the riveting column 163 to synchronously lift, so that efficient punching riveting processing can be realized, dust can be removed from the hole positions through the dust extraction cylinder 143, and the product quality is improved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.