阅读说明：本技术 一种用于生猪屠宰加工流水线上的蒸烫刨毛设备 (A evaporate boiling hot debristling equipment that is used for live pig to slaughter on assembly line ) 是由 唐金鹏 翟笃奇 于 2020-06-05 设计创作，主要内容包括：本发明涉及一种用于生猪屠宰加工流水线上的蒸烫刨毛设备,包括悬挂并引导猪胴体移动的导轨,所述导轨安装在壳体上,所述壳体的内部设置有多个同时对猪胴体进行蒸汽加热以及转动刨毛的清理滚筒,所述清理滚筒的表面间隔设置有用于喷蒸汽和自清洗的自旋喷头以及刨猪毛的刮板,多个所述清理滚筒的所述自旋喷头以及所述刮板相互错开。本发明将自旋喷头和刮板集成在同一个清理滚筒上,从而将蒸汽烫毛系统集成在刨毛设备上,缩减了蒸汽烫毛系统的体积和占用面积。中空管下方连接有汇集管,该汇集管设置有两个导入口,分别对应蒸汽供给设备和温水供给设备,从而通过自旋喷头进行蒸汽喷射和温水冲洗,保证及时的清理,避免猪胴体之间交叉感染。(The invention relates to a steaming, scalding and debristling device for a live pig slaughtering and processing production line, which comprises a guide rail, wherein the guide rail is hung and guides a pig trunk to move, the guide rail is arranged on a shell, a plurality of cleaning rollers are arranged in the shell and simultaneously carry out steam heating and rotary debristling on the pig trunk, spinning nozzles for spraying steam and self-cleaning and scraping plates for debristling pig hairs are arranged on the surface of each cleaning roller at intervals, and the spinning nozzles and the scraping plates of the cleaning rollers are staggered with each other. The self-rotating spray head and the scraper are integrated on the same cleaning roller, so that the steam scalding system is integrated on the debristling equipment, and the volume and the occupied area of the steam scalding system are reduced. The hollow tube below is connected with the header, and this header is provided with two introducing ports, corresponds steam supply equipment and warm water supply equipment respectively to carry out steam jet and warm water through the spin shower nozzle and wash, guarantee timely clearance, avoid cross infection between the pig carcass.)

1. The utility model provides a steam and scald plane hair equipment for live pig slaughtering assembly line is last which characterized in that: guide rail (2) including hanging and guide pig trunk removal, install on casing (1) guide rail (2), the inside of casing (1) is provided with a plurality of cleaning roller (3) that carry out steam heating and rotation to the pig trunk simultaneously and dig the hair, the surface interval of cleaning roller (3) is provided with spin shower nozzle (32) that are used for spouting steam and self-cleaning and digs scraper blade (33) of pig hair, and is a plurality of cleaning roller (3) spin shower nozzle (32) and scraper blade (33) stagger each other.

2. The steam-scalding and debristling device for a pig slaughtering process line according to claim 1, characterized in that: the cleaning roller (3) comprises a hollow pipe (31), the hollow pipe (31) is communicated with a steam supply device through an annular collecting pipe (35) with the lower end connected in a rotating mode, the collecting pipe (35) is communicated with a plurality of hollow pipes (31), an output shaft of a motor (34) is fixedly connected to the upper portion of each hollow pipe (31), and the motor (34) is fixed to the upper surface of the shell (1).

3. The steam-scalding and debristling device for a pig slaughtering process line according to claim 2, characterized in that: the spinning spray head (32) and the scraper (33) are provided with a plurality of groups, each group is provided with a plurality of outer walls which are annularly distributed with the hollow pipe (31), and the spinning spray head (32) and the scraper (33) are arranged at intervals along the axial direction of the hollow pipe (31).

4. The steam-scalding and debristling device for a pig slaughtering process line according to claim 2, characterized in that: the self-rotating spray head (32) is rotatably connected with the hollow pipe (31), the connection position is provided with an inlet (322), a conical spiral rotary vane (321) is arranged inside the self-rotating spray head (32), the rotary vane (321) divides the inside of the self-rotating spray head (32) into a plurality of areas, and each area corresponds to one outlet (323).

5. The steam-scalding and debristling device for a pig slaughtering process line according to claim 1, characterized in that: the scraper (33) is made of flexible materials, and the cross section of the scraper is provided with a certain radian.

6. The steam-scalding and debristling device for a pig slaughtering process line according to claim 1, characterized in that: the lower surface of casing (1) is provided with drain (12), and the confession is seted up to the upper surface removal seam (11) that couple (24) removed in guide rail (2), casing (1) is provided with guide board (13) and derivation board (14) respectively along the place ahead and the rear of flow sequence.

7. The steam-scalding and debristling device for the pig slaughtering process line according to claim 6, wherein: the guide rail (2) is installed above the shell (1) through a fixing frame (21), a moving groove (22) is formed in the side face of the guide rail (2), a moving seat (23) is arranged in the moving groove (22), and a hook (24) is hung below the moving seat (23).

Technical Field

The invention relates to the field of slaughtering, in particular to a steaming, scalding and debristling device for a live pig slaughtering and processing production line.

Background

Scalding and debristling: (1) and scalding in a pig scalding pool: the bled pig is unloaded into a receiving table of a pig scalding pool through a pig unloading device, the pig body is slowly slid into the pig scalding pool for scalding, the scalding mode comprises manual scalding and pig scalding machine shaking scalding, the water temperature of the pig scalding pool is generally controlled to be 58-62 ℃, the water temperature is too high, the pig body is prevented from being whitened, and the unhairing effect is prevented from being influenced. Scalding time: 4-6 min. A 'skylight' is designed right above the pig scalding pool to discharge water vapor. (2) And sealing the canal type scalding pool for scalding pigs: automatically conveying the pig body with the discharged blood into a canal type pig scalding pool by a pig bloodletting automatic conveying line through a downhill curved rail, scalding for 4-6min in the closed pig scalding pool, and designing a pressing rod to press the pig body in the conveying and scalding process to prevent the pig body from floating upwards. The soaked and scalded pigs are automatically conveyed out by an automatic pig conveying line through an upslope bent rail, and the heat preservation effect of the pig scalding pool is good. (3) The tunnel type steam scalding system comprises: the hair pig with the bloodletting effect is hung on the automatic hair pig bloodletting conveying line to enter the tunnel for scalding hair, the hair scalding mode greatly reduces the labor intensity of workers, improves the working efficiency, realizes the mechanical hair scalding operation of the hair pig, avoids the defect of cross infection among pig bodies, and makes the meat more sanitary. The scalding mode is the most advanced and ideal scalding mode at present. (4) And horizontal debristling: the method mainly adopts a 100-type dehairing machine, a 200-type mechanical (hydraulic) dehairing machine and a 300-type mechanical (hydraulic) dehairing machine, a rake is used for fishing out the scalded pigs from a scalding pig pool and automatically entering the dehairing machine, the rolling of a large roller and the dehairing of a soft digging claw are used for completely removing the pig hairs of a pig body, and then the removed pig bodies are placed out and enter a scraping conveyor or a clean water pool for scraping. (5) And spirally and automatically debristling: the dehairing machine is matched with canal ironing and tunnel steam ironing for use, a soaked and scalded hair pig is unloaded from an automatic bloodletting conveying line through a pig unloading device and enters the dehairing machine, and a dehaired pig body is pushed out from the other end of the dehairing machine through the dehairing and spiral propelling modes of the soft planing claw and enters the shaving conveyor to be shaved.

The existing scalding pig pool scalding and sealing canal type scalding pig pool scalding needs to lift a pig off a guide rail, put the pig into a scalding pig pool, then carry out hair shaving processing, finally, manually hang the pig on the guide rail again, the process is complicated and easy to interrupt, the pig scalding system is not suitable for pipelined slaughtering, a steam scalding system is independent of hair shaving equipment during tunneling, the pig scalding system and the steam scalding system occupy certain space respectively, so that the occupied area is large, and the hair shaving equipment needs to be cleaned independently.

Disclosure of Invention

The invention provides a steam scalding and debristling device for a live pig slaughtering and processing production line, aiming at meeting the requirements of integrating a steam scalding system into debristling equipment and synchronously cleaning the debristling equipment.

The technical problem to be solved by the invention is realized by adopting the following technical scheme:

the utility model provides a evaporate boiling hot plane hair equipment for on live pig slaughtering production line, is including hanging and the guide rail that guides the removal of pig trunk, the guide rail is installed on the casing, the inside of casing is provided with a plurality of clearance cylinders that carry out steam heating and rotate the plane hair to the pig trunk simultaneously, the surface interval of clearance cylinder is provided with the spin shower nozzle that is used for spouting steam and self-cleaning and digs the scraper blade of pig hair, and is a plurality of the clearance cylinder spin shower nozzle and the scraper blade staggers each other.

The cleaning roller comprises hollow pipes, the hollow pipes are communicated with a steam supply device through an annular collecting pipe with the lower end connected in a rotating mode, the collecting pipe is communicated with a plurality of hollow pipes, an output shaft of a motor is fixedly connected to the upper portion of each hollow pipe, and the motor is fixed to the upper surface of the shell.

The self-spinning spray head and the scraping plates are both provided with a plurality of groups, each group is provided with a plurality of outer walls which are distributed annularly with the hollow pipe, and the self-spinning spray head and the scraping plates are arranged at intervals along the axial direction of the hollow pipe.

The self-spinning spray head is rotationally connected with the hollow pipe, the connection position of the self-spinning spray head is provided with an inlet, a conical spiral rotary vane is arranged inside the self-spinning spray head, the rotary vane divides the inside of the self-spinning spray head into a plurality of areas, and each area corresponds to one outlet.

The scraper blade is made of flexible materials, and the cross section of the scraper blade is provided with a certain radian.

The lower surface of casing is provided with the drain, and the confession is seted up to the upper surface the removal seam that the couple removed in the guide rail, the casing is provided with guide board and derivation board respectively along the place ahead and the rear of flow sequence.

The guide rail is installed above the shell through a fixing frame, a moving groove is formed in the side face of the guide rail, a moving seat is arranged in the moving groove, and the hook is hung below the moving seat.

The invention has the beneficial effects that:

according to the invention, the cleaning roller with the mutually staggered scrapers is arranged in the shell, the plurality of self-rotating nozzles are arranged on the outer wall of the built-in hollow pipe of the cleaning roller, steam is sprayed through the self-rotating nozzles to fumigate and heat the pig carcass, the scrapers shave the heated pig carcass, and the self-rotating nozzles and the scrapers are integrated on the same cleaning roller, so that the steam scalding system is integrated on the shaving equipment, the volume and the occupied area of the steam scalding system are reduced, the occupied area of the whole equipment is reduced, and the steam scalding system is more miniaturized and is suitable for being used in medium and small slaughterhouses.

The collecting pipe is connected below the hollow pipe and is provided with two leading-in ports which respectively correspond to the steam supply equipment and the warm water supply equipment, so that steam injection and warm water flushing are carried out through the self-rotating spray head, timely cleaning is guaranteed, cross infection among the pig carcasses is avoided, and the safety of the pork is guaranteed.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is an overall perspective view of the present invention;

FIG. 2 is a schematic view in full half section of the present invention;

FIG. 3 is an overall internal perspective view of the present invention;

FIG. 4 is a schematic cross-sectional view of the cleaning drum of the present invention;

FIG. 5 is an enlarged view of a portion of FIG. 4 at A;

FIG. 6 is an enlarged view of a portion of FIG. 4 at B;

FIG. 7 is a schematic view of a spin-on head of the present invention.

In the figure: 1. a housing; 11. moving the seam; 12. a sewage draining outlet; 13. a guide plate; 14. a lead-out plate; 2. a guide rail; 21. a fixed mount; 22. a moving groove; 23. a movable seat; 24. hooking; 3. cleaning the roller; 31. a hollow tube; 32. a spinning nozzle; 321. rotating leaves; 322. an inlet; 323. an outlet; 33. a squeegee; 34. a motor; 35. a header; 351. an inlet.

Detailed Description

In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be described more clearly and more completely with reference to the drawings in the following embodiments, and it is understood that the described embodiments are only a part of the present invention, rather than all of the present invention, and based on the embodiments, other embodiments obtained by those skilled in the art without inventive exercise are within the protection scope of the present invention.

As shown in fig. 1 to 7, a steam ironing and dehairing device for a pig slaughtering production line comprises a guide rail 2 for hanging and guiding a pig carcass to move, wherein the guide rail 2 is installed on a shell 1, a plurality of cleaning rollers 3 for steam heating and rotating dehairing the pig carcass simultaneously are arranged inside the shell 1, self-rotating nozzles 32 for steam spraying and self-cleaning and scraping plates 33 for dehairing are arranged on the surfaces of the cleaning rollers 3 at intervals, and the self-rotating nozzles 32 and the scraping plates 33 of the cleaning rollers 3 are staggered with each other.

The cleaning drum 3 comprises a hollow pipe 31, the hollow pipe 31 is connected with a steam supply device through a ring-shaped collecting pipe 35 which is rotatably connected at the lower end, the collecting pipe 35 is communicated with a plurality of hollow pipes 31, an output shaft of a motor 34 is fixedly connected above the hollow pipe 31, and the motor 34 is fixed on the upper surface of the shell 1. The collecting pipe 35 is provided with two introducing ports 351, the introducing port 351A is used for being connected with a steam supply device for supplying steam, and the introducing port 351B is used for being connected with a water supply device for supplying warm water, so that warm water is set, the hollow pipe 31 and the collecting pipe 35 are prevented from being damaged by two opposite cold and hot states of cold water and steam, otherwise, the hollow pipe 31 and the collecting pipe 35 are always kept in a high-temperature state by flushing the high-temperature water, the hollow pipe 31 and the collecting pipe 35 are not beneficial to use of the hollow pipe 31 and the collecting pipe 35, the high-temperature water is wasted, and the warm water formed by mixing the high-temperature water and the cold water can carry out certain temperature reduction and heat dissipation on the hollow pipe 31 and the.

The spin nozzle 32 and the scraper 33 are provided with a plurality of groups, each group is provided with a plurality of outer walls which are annularly distributed with the hollow tube 31, and the groups of the spin nozzle 32 and the scraper 33 are arranged at intervals along the axial direction of the hollow tube 31. When the spinning spray heads 32 of the hollow pipes 31 spray steam, the scraping plates 33 of the other hollow pipe 31 perform shaving cleaning and are cleaned in a staggered mode, the mutual interference is avoided, and the operation is smoother.

The spin nozzle 32 is rotatably connected to the hollow pipe 31, and the connection position is set as an inlet 322, a conical spiral rotary vane 321 is arranged inside the spin nozzle 32, the rotary vane 321 divides the inside of the spin nozzle 32 into a plurality of areas, and each area corresponds to one outlet 323. The steam and the warm water are filled into the self-spinning spray head 32 under the extrusion of the pressure, and the diameter of the front end of the self-spinning spray head 32 is gradually reduced, so that the pressure is increased and the impeller in the self-spinning spray head 32 is driven to rotate, the rotation of the impeller drives the self-spinning spray head 32 to rotate along the pipe orifice of the hollow pipe 31, the scattering of the self-spinning spray head 32 is realized, and the fumigating and washing areas are enlarged.

The scraper 33 is provided as a flexible material and the cross section is provided with a certain arc. Scraper blade 33 sets up to flexible material and avoids causing the injury to the pig ketone body that is scalded thoroughly, leads to the not good and inconvenient subsequent skin of pork taste of mouth, and scraper blade 33 sets up certain radian and conveniently digs hair to the pig carcass when rotating.

The lower surface of the shell 1 is provided with a sewage outlet 12, the upper surface is provided with a moving seam 11 for the hook 24 in the guide rail 2 to move, and the front and the rear of the shell 1 along the processing flow sequence are respectively provided with a guide plate 13 and a guide plate 14. Drain 12 is provided with leaks hopper-shaped, is convenient for discharge away inside whole dirt, and the removal seam 11 runs through the position that the upper surface that can be used for injecing couple 24 is convenient for set up the pig carcass in the centre of cleaning roller 3, and guide board 13 is used for leading the pig carcass that squints to the import 322 of casing 1, and on the same hand, the export 323 that the board 14 is used for leading the pig carcass that squints to casing 1 is derived to the deflector.

The guide rail 2 is mounted above the housing 1 through a fixed frame 21, a moving groove 22 is formed in the side surface of the guide rail 2, a moving seat 23 is arranged in the moving groove 22, and a hook 24 is hung below the moving seat 23. The hook 24 is hung on one of the rear legs of the pig carcass, the pig carcass is inverted and is driven by the moving seat 23 to move along the moving groove 22 of the guide rail 2, and the production line processing of the pig carcass in the slaughterhouse is realized.

When in use: first, the hook 24 moves the killed and blooded pig to the front of the housing 1 along the moving slot 22 of the guide rail 2 by the moving base 23, enters the inside of the housing 1 along the inverted-splayed guide plate 13 at the front of the housing 1, and continues to move to the middle of the cleaning roller 3 in the inside of the housing 1 to stop.

The steam supply device injects steam into the collecting pipe 35 through the inlet 351 of the collecting pipe 35, and the steam is dispersed into each hollow pipe 31 through each outlet 323 of the collecting pipe 35, ascends along the hollow pipe 31 and enters the spinning nozzle 32 on the side surface, and the spinning nozzle 32 is extruded to rotate to form spinning jet steam to carry out omnibearing jet heating on the pig carcass, so that after the pig carcass is heated, the rotating hollow pipe 31 drives the scraper 33 on the outer wall to carry out the debristling treatment on the heated pig carcass.

After the pig carcass is shaved cleanly, the movable seat 23 drives the hook 24 to guide the pig carcass out of the interior of the shell 1 along the guide plate 14, the pig carcass enters the next peeling treatment, meanwhile, the steam inlet 351 of the collecting pipe 35 is closed, the cleaning inlet 351 of the collecting pipe 35 is opened, warm water is guided into each hollow pipe 31 through the collecting pipe 35 and is sprayed in a scattered mode through the spinning nozzles 32 on each hollow pipe 31, each scraper 33 and the interior of the shell 1 are simply washed, dirt after washing is completely discharged from the drain outlet 12, then the next pig carcass is moved in, and the mutual infection among the pig carcasses is avoided.

Further: set up casing 1 into the tunnel that has certain length, cleaning roller 3 is provided with in its inside along the direction of processing sufficiently to can avoid removing the shut down of seat 23 and wait to process, can directly carry out limit steam spray while planing hair at the in-process that removes, when the pig carcass removes rear pending treatment, the place ahead spouts the warm water and washes, when removing away, the rear spouts the warm water and washes, the place ahead is handled next pig carcass, save time that can be more, the efficiency of increase assembly line.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.