阅读说明：本技术 一种高速两芯线浸锡分拣外挂机 (High-speed two heart yearn wicking letter sorting outer hanging machine ) 是由 刘洪志 赵庆福 于 2020-07-14 设计创作，主要内容包括：本发明涉及一种高速两芯线浸锡分拣外挂机,它包括机架及控制系统,所述机架及控制系统的上方设有外罩,所述外罩的底部设有人机界面,所述机架及控制系统的顶部设有接插线工位、转盘部分、剥帽工位、浸助焊剂工位、分线浸锡工位、连锡不良分拣工位和卸料工位,所述接插线工位和转盘部分位于同一侧,所述剥帽工位、浸助焊剂工位、分线浸工位、连锡不良分拣工位和卸料工位依次环绕转盘部分设置。本申请节拍可以控制到1.6S以内,完全可以匹配对接上端自动压接机1.8S的节拍。(The invention relates to a high-speed two-core wire tin dipping sorting out-hanging machine which comprises a machine frame and a control system, wherein an outer cover is arranged above the machine frame and the control system, a human-computer interface is arranged at the bottom of the outer cover, a patch cord station, a rotating disc part, a cap stripping station, a soldering flux dipping station, a wire dividing tin dipping station, a poor tin connecting sorting station and an unloading station are arranged at the top of the machine frame and the control system, the patch cord station and the rotating disc part are respectively positioned on the same side, and the cap stripping station, the soldering flux dipping station, the wire dividing tin dipping station, the poor tin connecting sorting station and the unloading station are sequentially arranged around the rotating disc part. The beat of the automatic crimping machine can be controlled within 1.6S, and the beat of the automatic crimping machine 1.8S at the upper end of the butt joint can be completely matched.)

1. The utility model provides a high-speed two heart yearn wicking letter sorting outer hanging machine which characterized in that: the automatic tin-connecting machine comprises a machine frame and a control system, wherein an outer cover is arranged above the machine frame and the control system, a human-computer interface is arranged at the bottom of the outer cover, a patch cord station, a rotating disc part, a cap stripping station, a soldering flux soaking station, a wire dividing and tin dipping station, a tin connecting defect sorting station and an unloading station are arranged at the top of the machine frame and the control system, the patch cord station and the rotating disc part are located on the same side, and the cap stripping station, the soldering flux soaking station, the wire dividing and tin dipping station, the tin connecting defect sorting station and the unloading station are sequentially arranged around the rotating disc part.

2. The high-speed two-core wire wicking sorting coating machine according to claim 1, characterized in that: the patch cord station includes shifts the electric jar, the output that shifts the electric jar is equipped with the patch cord slip table, be equipped with on the patch cord slip table and turn to the tilt cylinder, turn to and be equipped with the clamp line claw on the tilt cylinder.

3. The high-speed two-core wire wicking sorting coating machine according to claim 1, characterized in that: the rotary table part comprises a fixed disc, a servo motor, a tin-dipping pressing cylinder, a scaling powder pressing cylinder and a wire clamping tool, wherein the output end of the servo motor is provided with a rotary platform, the rotary platform is provided with a movable rotary table, the wire clamping tool is arranged on the rotary table, and the tin-dipping pressing cylinder and the scaling powder pressing cylinder are arranged at the top of the fixed disc.

4. The high-speed two-core wire wicking sorting coating machine according to claim 1, characterized in that: the cap stripping station comprises a cap stripping sliding table, a wire stripping clamp and a cap stripping knife are arranged on the cap stripping sliding table, a dust collecting opening is arranged below the cap stripping knife, a locking pressure head and a locking block which are matched with each other are arranged on one side of the cap stripping knife, and a guide sheet is arranged on one side of the locking pressure head.

5. The high-speed two-core wire wicking sorting coating machine according to claim 1, characterized in that: the soldering flux soaking station comprises a support and a liquid storage tank arranged on the support.

6. The high-speed two-core wire wicking sorting coating machine according to claim 1, characterized in that: the branching and tin dipping station comprises an automatic tin adding device, an automatic tin scraping device, a soldering tin pot, a liquid level detection device, an automatic branching and winding device and a smoke exhaust device, wherein the liquid level detection device is arranged on the soldering tin pot.

7. The high-speed two-core wire wicking sorting coating machine according to claim 6, wherein: the automatic wire distributing and winding device comprises an extension cylinder and a slide way fixing support matched with the extension cylinder, a dovetail groove slide way is arranged on the side wall of the slide way fixing support, a slide block reset spring is arranged in the dovetail groove slide way, and a wire distributing slide block, a conical wire distributing needle, a limiting shaft, a splayed wire winding rod and a limiting rod are arranged above the slide way fixing support.

8. The high-speed two-core wire wicking sorting coating machine according to claim 1, characterized in that: the tin-connecting poor sorting station comprises a slider driving cylinder, one side of the slider driving cylinder is provided with a first stretching cylinder, the top of the slider driving cylinder is provided with a detection slider, a detection sensor, an induction sheet and an unloading cylinder, and the unloading cylinder is arranged above the first stretching cylinder.

9. The high-speed two-core wire wicking sorting coating machine according to claim 1, characterized in that: the station of unloading includes the slip table cylinder, be equipped with revolving cylinder on the lateral wall of slip table cylinder, the top of slip table cylinder is equipped with the clamping jaw.

Technical Field

The invention relates to the technical field of wire harness processing equipment, in particular to a high-speed two-core wire tin immersion sorting out-hanging machine.

Background

The full-automatic crimping equipment of two heart yearns that finer line core diameter is less than 0.5mm in the pencil trade mostly does not include the wicking function of conductor front end because the beat of full-automatic crimping equipment often is very short, and conventional scaling powder, the wicking of soaking are difficult to keep up with the equipment beat, and in addition this kind of fine rule is not straight, and various deformations easily lead to various poor occurences of wicking. Such products tend to be very high in throughput, labor intensive in manual operations, and extremely inefficient. In order to improve the quality of the products, reduce cost and improve efficiency, high-speed external hanging machine is needed to be researched.

Disclosure of Invention

The invention aims to solve the technical problems and provides a high-speed two-core wire tin immersion sorting outer hanging machine which adopts a disc type, is connected with a semi-finished product input by upper-end equipment, and then is divided into six stations to respectively finish wire plugging and feeding, wire stripping cap, soldering flux immersion, tin immersion, defective tin immersion sorting and discharging, can control the beat to be within 1.6S, and can completely match the beat of an automatic butt-joint upper-end crimping machine for 1.8S.

In order to solve the technical problems, the technical scheme provided by the invention is as follows: a high-speed two-core wire tin dipping sorting out-hanging machine comprises a machine frame and a control system, wherein an outer cover is arranged above the machine frame and the control system, a human-computer interface is arranged at the bottom of the outer cover, a patch cord station, a rotating disc part, a cap stripping station, a soldering flux dipping station, a wire dividing tin dipping station, a poor tin connecting sorting station and an unloading station are arranged at the top of the machine frame and the control system, the patch cord station and the rotating disc part are located on the same side, and the cap stripping station, the soldering flux dipping station, the wire dividing tin dipping station, the poor tin connecting sorting station and the unloading station are sequentially arranged around the rotating disc part.

After adopting the structure, the invention has the following advantages:

1. can high-efficient full-automatic butt joint upper end press-connection machine wait to shell cap, wicking product, replace manual work and stable in quality completely, have the bad letter sorting mechanism of continuous tin.

2. During the wicking, small and exquisite stable separated time, admission machine constructs and has effectively reduced the crooked bad that causes of fine rule.

As an improvement, the patch cord station comprises a transfer electric cylinder, a patch cord sliding table is arranged at the output end of the transfer electric cylinder, a steering swing cylinder is arranged on the patch cord sliding table, and a cord clamping claw is arranged on the steering swing cylinder.

As an improvement, the rotating disc part comprises a fixed disc, a servo motor, a tin-dipping pressing cylinder, a scaling powder pressing cylinder and a wire clamping tool, wherein the output end of the servo motor is provided with a rotating platform, the rotating platform is provided with a movable rotating disc, the wire clamping tool is arranged on the rotating disc, and the tin-dipping pressing cylinder and the scaling powder pressing cylinder are arranged at the top of the fixed disc.

As an improvement, the cap stripping station comprises a cap stripping sliding table, a wire stripping clamp and a cap stripping knife are arranged on the cap stripping sliding table, a dust collecting opening is arranged below the cap stripping knife, a locking pressure head and a locking block which are matched with each other are arranged on one side of the cap stripping knife, and a guide sheet is arranged on one side of the locking pressure head.

As an improvement, the soldering flux soaking station comprises a support and a liquid storage tank arranged on the support.

As an improvement, the branching and tin dipping station comprises an automatic tin adding device, an automatic tin scraping device, a soldering tin pot, a liquid level detection device, an automatic branching and winding device and a smoke exhaust device, wherein the liquid level detection device is arranged on the soldering tin pot.

As an improvement, the automatic wire distributing and winding device comprises an extension cylinder and a slide way fixing support matched with the extension cylinder, a dovetail groove slide way is arranged on the side wall of the slide way fixing support, a slide block reset spring is arranged in the dovetail groove slide way, and a wire distributing slide block, a conical wire distributing needle, a limiting shaft, a splayed wire collecting rod and a limiting rod are arranged above the slide way fixing support.

As an improvement, the poor letter sorting station of continuous tin includes that the slider drives actuating cylinder, one side that the slider drove actuating cylinder is equipped with stretch out actuating cylinder one, the top that the slider drove actuating cylinder is equipped with detects slider, detection sensor, response piece and the cylinder of unloading, the cylinder of unloading is located the top that stretches out actuating cylinder one.

As the improvement, the station of unloading includes the slip table cylinder, be equipped with revolving cylinder on the lateral wall of slip table cylinder, the top of slip table cylinder is equipped with the clamping jaw.

Drawings

FIG. 1 is a schematic structural diagram of a high-speed two-core wire wicking sorting out-hanging machine according to the present invention.

FIG. 2 is a schematic structural diagram of a high-speed two-core wire wicking sorting out-hanging machine according to the present invention.

FIG. 3 is a schematic structural diagram of a high-speed two-core wire wicking sorting out-hanging machine according to the present invention.

Fig. 4 is a schematic diagram of a patch cord station structure of a high-speed two-core wire wicking sorting outer hanging machine according to the invention.

FIG. 5 is a schematic view of a turntable part structure of a high-speed two-core wire wicking sorting outer hanging machine according to the present invention.

FIG. 6 is a schematic diagram of a cap stripping station structure of a high-speed two-core wire tin-dipping sorting outer hanging machine.

FIG. 7 is a schematic diagram of a flux dipping station structure of a high-speed two-core wire tin dipping sorting out-hanging machine according to the invention.

FIG. 8 is a schematic diagram of a wicking station structure of a high-speed two-core wire wicking sorting coating machine according to the invention.

Fig. 9 is a schematic structural view of an automatic wire separating and taking-up device of a high-speed two-core wire wicking sorting outer hanging machine.

FIG. 10 is a schematic view of a continuous tin sorting station structure of a high-speed two-core wire tin immersion sorting outer hanging machine.

FIG. 11 is a schematic structural diagram of a discharge station of the high-speed two-core wire wicking sorting outer hanging machine.

As shown in the figure: 1. a housing, 2, a frame and a control system, 3, a human-computer interface, 4, a patch cord station, 5, a turntable part, 6, a cap stripping station, 7, a soldering flux soaking station, 8, a wire dividing and tin soaking station, 9, a poor tin connecting sorting station, 10, a discharging station, 101, a transfer electric cylinder, 102, a steering swing cylinder, 103, a wire clamping claw, 104, a wire inserting sliding table, 201, a turntable, 202, a fixed disc, 203, a rotating platform, 204, a servo motor, 205, a tin adhering pressing cylinder, 206, a soldering flux pressing cylinder, 207, a wire clamping tool, 301, a cap stripping sliding table, 302, a wire stripping clamp, 303, a cap stripping knife, 304, a dust collecting port, 305, a guide sheet, 306, a locking pressure head, 307, a locking block, 401, a liquid storage tank, 402, a bracket, 501, an automatic tin adding device, 502, an automatic tin scraping device, 503, a soldering tin pot, 504, a liquid level detection device, 505, an automatic wire dividing and taking-up device, 505.1, an extension cylinder, 505.2, a slide way fixing support, 505.3, a dovetail groove slide way, 505.4, a line dividing slide block, 505.5, a slide block return spring, 505.6, a conical line dividing needle, 505.7, a limiting shaft, 505.8, a splayed line collecting rod, 505.9, a limiting rod, 506, a smoke exhaust device, 601, a first extension cylinder, 602, a slide block driving cylinder, 603, a discharging cylinder, 604, a detection slide block, 605, a detection sensor, 606, an induction sheet, 701, a sliding table cylinder, 702, a rotary cylinder, 703 and a clamping jaw.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

With reference to the attached drawings 1-11, a high-speed two-core wire tin immersion sorting out-hanging machine is disclosed: the automatic tin-connecting sorting machine comprises a machine frame and a control system 2, wherein an outer cover 1 is arranged above the machine frame and the control system 2, a human-computer interface 3 is arranged at the bottom of the outer cover 1, a patch cord station 4, a rotary disk part 5, a cap stripping station 6, a soldering flux soaking station 7, a wire dividing and tin soaking station 8, a tin connecting defective sorting station 9 and an unloading station 10 are arranged at the top of the machine frame and the control system 2, the patch cord station 4 and the rotary disk part 5 are located on the same side, and the cap stripping station 6, the soldering flux soaking station 7, the wire dividing and tin soaking station 8, the tin connecting defective sorting station 9 and the unloading station 10 are sequentially arranged around the rotary disk part 5.

The patch cord station 4 comprises a transfer electric cylinder 101, wherein the output end of the transfer electric cylinder 101 is provided with a patch cord sliding table 104, the patch cord sliding table 104 is provided with a steering swing cylinder 102, and the steering swing cylinder 102 is provided with a cord clamping claw 103. The turntable part 5 comprises a fixed disk 202, a servo motor 204, a tin-dipping down cylinder 205, a soldering flux down cylinder 206 and a wire clamping tool 207, wherein the output end of the servo motor 204 is provided with a rotating platform 203, the rotating platform 203 is provided with a movable turntable 201, the wire clamping tool 207 is arranged on the turntable 201, and the tin-dipping down cylinder 205 and the soldering flux down cylinder 206 are arranged at the top of the fixed disk 202. The cap stripping station 6 comprises a cap stripping sliding table 301, a wire stripping clamp 302 and a cap stripping knife 303 are arranged on the cap stripping sliding table 301, a dust collecting opening 304 is arranged below the cap stripping knife 303, a locking pressure head 306 and a locking block 307 which are matched with each other are arranged on one side of the cap stripping knife 303, and a guide sheet 305 is arranged on one side of the locking pressure head 306. The flux dipping station 7 comprises a bracket 402 and a liquid storage tank 401 arranged on the bracket 402. The branching and tin immersion station 7 comprises an automatic tin adding device 501, an automatic tin scraping device 502, a soldering pot 503, a liquid level detection device 504, an automatic branching and winding device 505 and a smoke exhaust device 506, wherein the liquid level detection device 504 is arranged on the soldering pot 503. The automatic wire distributing and winding device 505 comprises an extension cylinder 505.1 and a slide way fixing support 505.2 matched with the extension cylinder 505.1, wherein a dovetail groove slide way 505.3 is arranged on the side wall of the slide way fixing support 505.2, a slider reset spring 505.5 is arranged in the dovetail groove slide way 505.3, and a wire distributing slider 505.4, a conical wire distributing needle 505.6, a limiting shaft 505.7, a splayed winding rod 505.8 and a limiting rod 505.9 are arranged above the slide way fixing support 505.2. The tin connection defect sorting station 9 comprises a sliding block driving cylinder 602, one side of the sliding block driving cylinder 602 is provided with a first stretching cylinder 601, the top of the sliding block driving cylinder 602 is provided with a detection sliding block 604, a detection sensor 605, a sensing piece 606 and a discharging cylinder 603, and the discharging cylinder 603 is arranged above the first stretching cylinder 601. The unloading station 10 comprises a sliding table cylinder 701, a rotary cylinder 702 is arranged on the side wall of the sliding table cylinder 701, and a clamping jaw 703 is arranged at the top of the sliding table cylinder 701.

In the specific implementation of the invention, the clamping jaw 103 clamps a parallel product transmitted from the upper computer, the parallel product is quickly transported to the wire clamping tool of the turntable through the transfer electric cylinder 101, the product is adjusted to be a vertical position above the connector through 90-degree turning of the turning swing cylinder 102 in the transportation process of the transfer electric cylinder 101, and at the moment, the connector end of the product is inserted into the wire clamping tool under the action of the wire inserting sliding table 104.

After the product is inserted into the wire clamping tool 207, the turntable 201 rotates at a high speed by 60 degrees under the driving of the rotary platform 203 of the servo motor 204, and then the turntable is turned to a second station to peel off the cap.

When the product is rotated, the product passes through the guide piece 305, so that two lines of the product sequentially enter a cap stripping position, the locking pressure head 306 and the locking block 307 are used for tightly pressing the root of the product after the product is in place, and the product is prevented from being pulled down from the wire clamping tool during cap stripping. The cap stripper 303 is then driven by the wire stripper 302 to clamp the cut in the cap but not the inner conductor to avoid damage to the conductor. After this action is completed, the cap stripping slide table 301 pulls the wire cap to drop into the dust collecting port 304 with negative pressure suction.

A reservoir 401 is secured to the frame 402 for temporarily storing flux and for maintaining the level of the flux. The pool is provided with A, B two inlets, wherein the port B is low and is used for flowing in the soldering flux, and the port A is high and is used for flowing out the soldering flux. The feeding barrel connected with the port A is suspended at a higher position, the collecting barrel connected with the port B is placed at a lower position, and the near end of the feeding barrel is provided with a flow speed regulating valve with adjustable flow speed. Thus, under the action of gravity, the liquid always flows at a certain flow speed, and the liquid level in the liquid storage tank is basically maintained at the same height of the port A.

After the product arrives at the station, the two thin wires have a plurality of tin head ends which are close to each other, and poor tin immersion and tin connection can occur, so that the 505 automatic wire distributing and taking-up device acts to pre-distribute the two wires of the product from the root and restrain the lower ends of the wires so as to maintain the two wires to be separated by a certain distance. At the same time, the automatic tin scraping device 502 has scraped off the tin surface oxide film, and the automatic tin adding device 501 performs automatic tin adding under the trigger of the signal of the liquid level detection device 504.

After the product is in place, the extending cylinder 505.1 extends out, the splayed wire collecting rod 505.8 firstly collects a plurality of products with two wires separated too much from the left and the right, then the conical wire distributing needle 505.6 separates the two wires from the root, and the limiting shaft 505.7 limits to prevent the excessive wire distribution. Meanwhile, in the process of extending the extending cylinder 505.1, the limiting rod 505.9 can block the wire which is separated from the front to the back by a large distance back to a proper range. Left and right preparation work is ready, the wire dividing slide block 505.4 synchronously moves downwards along the dovetail groove slide way 505.3 with the product under the action of the downward pressure of the wire clamping tool on the turntable, stable tin immersion of two wires is guaranteed, and then the wire dividing slide block 505.4 resets under the action of the slide block reset spring 505.5. The extension cylinder 505.1 is reset and the process is complete.

After the product arrives at the station, the first stretching cylinder 601 stretches out, a detection needle on the detection sliding block 604 stretches into the space between two lines, then the sliding block drives the cylinder 602 to pull down, the detection sliding block 604, the detection sensor 605 and the induction sheet 606 move downwards synchronously, if the two lines are connected with tin, the detection sliding block 604 can be lifted, the induction sheet 606 triggers the induction switch of the detection sensor 605, the trigger signal of the detection sensor 605 is sent out, the unloading cylinder 603 can be pneumatic, and the defective product is discharged.

After the product reaches the station, the clamping jaw 703 acts to clamp the product, the wire clamping tool starts to unload the material, the sliding table cylinder 701 acts to pull the product out of the wire clamping tool, and meanwhile, the rotary cylinder 702 rotates to swing by 90 degrees to place the product into the material unloading box.

The present invention and its embodiments have been described above, but the description is not limitative, and the actual structure is not limited thereto. It should be understood that those skilled in the art should understand that they can easily make various changes, substitutions and alterations herein without departing from the spirit and scope of the invention as defined by the appended claims.