Automatic wire changing mechanism of ceramic production line

文档序号:125969 发布日期:2021-10-22 浏览:25次 中文

阅读说明:本技术 一种陶瓷生产线的自动换线机构 (Automatic wire changing mechanism of ceramic production line ) 是由 谢镇煌 苏合荣 谢旭金 于 2021-07-21 设计创作,主要内容包括:本发明公开了一种陶瓷生产线的自动换线机构,包括陶瓷的出炉运输轨道(1)、换线装置(2)、入库轨道(3)、运输车(4),所述运输车(4)由运输板与运输车轮组成,所述运输车轮在出炉运输轨道(1)的限定下在轨道上滚动,所述运输板通过链条连接有运输驱动电机,所述运输驱动电机设置在出炉运输轨道(1)出口处,运输车(4)在运输驱动电机拖动链条作用下向出炉运输轨道(1)出口运动,实现陶瓷生产出炉过程中换线自动化,避免传统人工换线,工作环境容易中暑问题。(The invention discloses an automatic wire changing mechanism of a ceramic production line, which comprises a ceramic discharging transportation rail (1), a wire changing device (2), a warehousing rail (3) and a transportation vehicle (4), wherein the transportation vehicle (4) consists of a transportation plate and transportation wheels, the transportation wheels roll on the rail under the limitation of the discharging transportation rail (1), the transportation plate is connected with a transportation driving motor through a chain, the transportation driving motor is arranged at the outlet of the discharging transportation rail (1), and the transportation vehicle (4) moves to the outlet of the discharging transportation rail (1) under the action of the chain dragged by the transportation driving motor, so that the wire changing automation in the discharging process of ceramic production is realized, the traditional manual wire changing is avoided, and the problem of easy heatstroke of the working environment is solved.)

1. An automatic wire changing mechanism of a ceramic production line is characterized by comprising a ceramic discharging transportation track (1), a wire changing device (2), a warehousing track (3) and a transportation vehicle (4), wherein the transportation vehicle (4) consists of a transportation plate and transportation wheels, the transportation wheels roll on the track under the limitation of the discharging transportation track (1), the transportation plate is connected with a transportation driving motor through a chain, the transportation driving motor is arranged at the outlet of the discharging transportation track (1), the transportation vehicle (4) moves towards the outlet of the discharging transportation track (1) under the action of the transportation driving motor dragging the chain,

the wire changing device (2) comprises a wire changing carrying cart (21) and a wire changing carrying rail (22), the wire changing carrying rail (22) passes through an outlet of the discharging conveying rail (1) and an inlet of the warehousing rail (3), the wire changing carrying cart (21) comprises a wire changing cart plate, a wire changing wheel and a wire changing carrying cart driving motor, a conveying cart moving mechanism is arranged on the wire changing cart plate, the wire changing carrying cart (21) drags a conveying cart at the outlet of the discharging conveying rail to the wire changing carrying cart through the conveying cart moving mechanism, the wire changing carrying cart (21) runs from the outlet of the discharging conveying rail (1) to the inlet of the warehousing rail (3) through the driving of the wire changing carrying cart driving motor, and then drives the conveying cart (4) to move from the wire changing carrying cart (21) to the warehousing rail (3) through the conveying cart moving mechanism.

2. The automatic wire-changing mechanism of the ceramic production line according to claim 1, wherein the carrier moving mechanism comprises a moving track (51), a moving vehicle (52) and a moving track (53) which are arranged on the wire-changing plate, when the wire-changing carrier (21) is at the outlet of the furnace-out transport track (1), the tail end of the moving track (51) is connected with the furnace-out transport track (1), when the wire-changing carrier (21) is at the inlet of the warehousing track (3), the tail end of the moving track (51) is connected with the warehousing track (3),

the moving vehicle (52) is provided with a moving vehicle driving motor (54) and a moving manipulator (55), the moving vehicle (52) reciprocates on a moving vehicle moving track (53) through the moving vehicle driving motor (54),

when the line changing carrier vehicle (21) runs to an outlet of the tapping transport track (1), the carrier vehicle driving motor (54) drives the carrier vehicle (52) to move to the tail end of the carrier vehicle running track (53) on the carrier vehicle running track (53), the carrier vehicle (52) returns to the head end of the carrier vehicle running track (53) after the carrier manipulator (55) is connected with the carrier vehicle (4), and the carrier vehicle (4) is pushed by the carrier manipulator (55) to enter the line changing carrier vehicle (21) in the process; when the line changing carrier vehicle (21) moves to the entrance of the warehousing track (3), the carrying vehicle (52) pushes the transport vehicle (4) to move to the warehousing track (3) and then releases the carrying manipulator (55).

3. The automatic wire changing mechanism of the ceramic production line according to claim 2, wherein the moving vehicle (52) comprises moving wheels and a moving vehicle plate (521), the moving wheels are in transmission connection with a moving vehicle driving motor, the moving wheels roll on a moving vehicle running track (53), the moving manipulator (55) is arranged on the moving vehicle plate (521), the moving manipulator (55) comprises a base (551) and a manipulator arm (552), the middle section of the manipulator arm (552) is connected with the base (551) through a rotating shaft, the head end of the manipulator arm (552) is drooped to the moving vehicle plate (521) under the action of gravity, the tail end of the manipulator arm (552) is tilted upwards, the moving manipulator (55) comprises a left moving manipulator (6) and a right moving manipulator (7) which are symmetrically arranged left and right, the bottom of the transport vehicle (4) is provided with a pushing plate (41), the transport vehicle (52) moves the transport vehicle (4) from the moving track (51) of the line changing transport vehicle (21) to the warehousing track (3) by pushing the pushing plate (41) through the tail end of the manipulator force arm (552) of the left moving manipulator (6), and the transport vehicle (52) moves the transport vehicle (4) from the furnace discharging transport track (1) to the moving track (51) of the line changing transport vehicle (21) by pushing the pushing plate (41) through the tail end of the manipulator force arm (552) of the right moving manipulator (7).

4. The automatic wire-changing mechanism of the ceramic production line according to claim 3, wherein the warehousing track (3) is further provided with a transport vehicle pushing device, the transport vehicle pushing device comprises a pushing block (31), a pushing arm (32) and a pushing conveyor belt (33), the pushing block (31) is fixedly connected with the pushing conveyor belt (33), the pushing block (31) reciprocates along the direction of the warehousing track (3) at the entrance of the warehousing track (3) under the action of the pushing conveyor belt (33), the pushing arm (32) is connected with the pushing block (31) through a rotating shaft, the head end of the pushing arm (32) sags under the action of gravity, the tail end of the pushing arm (32) is upwards acted by the head end, the pushing plate (41) comprises a first pushing plate (411) and a second pushing plate (412), the moving manipulator (55) pushes the transport vehicle (4) by pushing the first pushing plate (411), the pushing arm (32) pushes the transport vehicle (4) by pushing the second pushing plate (412).

5. The automatic wire-changing mechanism of the ceramic production line as claimed in claim 4, wherein when the head end of the pushing force arm (32) and the head end of the manipulator force arm (552) sag due to gravity, the head end of the pushing force arm (32) is lower than the head end of the manipulator force arm (552), the moving vehicle (52) stops when pushing the transport vehicle (4) to the tail end of the moving track (53), after the head end of the pushing force arm (32) approaches the head end of the manipulator force arm (552) of the right moving manipulator (7), the tail end of the pushing force arm (32) moves at the entrance of the warehousing track (3), the second pushing plate (412) acts to press down the tail end of the pushing force arm (32) until the pushing force arm (32) passes through the second pushing plate (412), and the head end of the pushing force arm (32) tilts upwards during the pressing down of the tail end of the pushing force arm (32), meanwhile, the head end of the manipulator force arm (552) of the right moving manipulator (7) is jacked up, the tail end of the manipulator force arm (552) of the right moving manipulator (7) is pressed downwards, and the manipulator force arm (552) of the right moving manipulator (7) smoothly passes through the first push plate (411) when the moving vehicle (52) pushes the transport vehicle (4) to return to the left end.

6. The automatic wire-changing mechanism of ceramic production line as claimed in claim 4, characterized in that the pushing block (31) and the pushing arm (32) are further provided with a limiting piece (34), and the limiting piece is fixed with the pushing block (31) or the pushing arm (32) is fixedly connected.

Technical Field

The invention relates to the technical field of ceramic production, and particularly belongs to an automatic wire changing mechanism of a ceramic production line.

Background

In current ceramic automated production in-process, pottery is discharged from the stove and is cooled down and get into the warehouse, this section stroke is because pottery itself high temperature, can not go to promote by the staff, pottery is discharged from the stove and has just been discharged from the stove temperature high, long track and trailer are adopted generally, make pottery discharge from the stove have a process of slow cooling, because high temperature in the track, the motor sets up in the lower place of outside temperature and then drags the trailer of carrying pottery through chain drive and walk along the track, this kind of method can realize automation, but because transmission motor's restriction, transmission motor can't directly set up on the trailer, can only walk the straight line under the dragging of chain and can't turn round all the time, whole production line is high to the space requirement.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide an automatic wire changing mechanism of a ceramic production line, which realizes the automation of wire changing in the discharging process of ceramic production, avoids the problems that the traditional manual wire changing is easy to cause sunstroke in the working environment, reduces the requirement of the production line on space and does not need the requirement of one straight line in the whole process from the discharging to the warehousing of the production line.

In order to achieve the purpose, the automatic wire changing mechanism of the ceramic production line comprises a ceramic discharging transportation track, a wire changing device, a warehousing track and a transportation vehicle, wherein the transportation vehicle consists of a transportation plate and transportation wheels, the transportation wheels roll on the track under the limitation of the discharging transportation track, the transportation plate is connected with a transportation driving motor through a chain, the transportation driving motor is arranged at an outlet of the discharging transportation track, the transportation vehicle moves towards the outlet of the discharging transportation track under the action of the chain dragged by the transportation driving motor,

the line changing device comprises a line changing carrier loader and a line changing carrier track, the line changing carrier loader passes through an outlet of an outlet conveying track and an inlet of a storage track, the line changing carrier loader comprises a line changing truck plate, line changing wheels and a line changing carrier loader driving motor, a carrier truck moving mechanism is arranged on the line changing truck plate, the line changing carrier loader drags a carrier truck at the outlet of the outlet conveying track onto the line changing carrier loader through the carrier truck moving mechanism, the line changing carrier loader drives the carrier truck to move from the outlet of the outlet conveying track to the inlet of the storage track through the driving of the line changing carrier loader driving motor, and then the carrier truck is driven to move from the line changing carrier loader to the storage track through the carrier truck moving mechanism.

Preferably, the carrier moving mechanism comprises a moving track, a moving car and a moving car moving track which are arranged on the line changing car plate, when the line changing carrier is at the outlet of the discharging transport track, the tail end of the moving track is connected with the discharging transport track, when the line changing carrier is at the inlet of the warehousing track, the tail end of the moving track is connected with the warehousing track,

the moving vehicle is provided with a moving vehicle driving motor and a moving manipulator, the moving vehicle reciprocates on a moving vehicle running track through the moving vehicle driving motor,

when the line changing carrier vehicle runs to the outlet of the tapping transport track, the carrier vehicle driving motor drives the carrier vehicle to move on the carrier vehicle running track to the tail end of the carrier vehicle running track, the carrier vehicle returns to the head end of the carrier vehicle running track after the moving manipulator is connected with the carrier vehicle, and the moving manipulator pushes the carrier vehicle to enter the line changing carrier vehicle in the process; when the line changing carrier vehicle moves to the entrance of the warehousing track, the moving vehicle pushes the transport vehicle to move to the warehousing track and then releases the moving manipulator.

Preferably, the moving vehicle comprises moving wheels and a moving vehicle plate, the moving wheels are in transmission connection with a driving motor of the moving vehicle, the moving wheels roll on a moving track of the moving vehicle, the moving manipulator is arranged on the moving vehicle plate, the moving manipulator comprises a base and a manipulator force arm, the middle section of the manipulator force arm is connected with the base through a rotating shaft, the head end of the manipulator force arm is drooped to the moving vehicle plate under the action of gravity, the tail end of the manipulator force arm is upwarped, the moving manipulator comprises a left moving manipulator and a right moving manipulator which are symmetrically arranged, a pushing plate is arranged at the bottom of the moving vehicle, the moving vehicle moves the moving vehicle from the moving track of the line changing vehicle to the warehousing track through the pushing plate at the tail end of the manipulator of the left moving manipulator, and the moving vehicle moves the force arm from the moving track of the line changing vehicle to the warehousing track through the pushing plate at the tail end of the manipulator of the right moving manipulator The furnace transportation track moves to the carrying track of the line changing carrier loader.

Preferably, the warehousing track is further provided with a transport vehicle pushing device, the transport vehicle pushing device comprises a pushing block, a pushing arm and a pushing conveyor belt, the pushing block is fixedly connected with the pushing conveyor belt, the pushing block moves back and forth at the entrance of the warehousing track along the warehousing track direction under the action of the pushing conveyor belt, the pushing arm is connected with the pushing block through a rotating shaft, the head end of the pushing arm sags under the action of gravity, the tail end of the pushing arm is raised upwards under the action of the head end, the pushing plate comprises a first pushing plate and a second pushing plate, the moving manipulator pushes the transport vehicle by pushing the first pushing plate, and the pushing arm pushes the transport vehicle by pushing the second pushing plate.

Preferably, when the head end of the pushing force arm and the head end of the manipulator force arm droop under the action of gravity, the height of the head end of the pushing force arm is lower than that of the head end of the manipulator force arm, the moving vehicle pushes the transport vehicle to move to the tail end of the moving track of the moving vehicle, the head end of the pushing power arm is close to the head end of the manipulator force arm of the right moving manipulator, and the tail end of the pushing power arm moves in the process of entering the entrance of the warehousing track, the tail end of the pushing force arm is pressed downwards under the action of the second pushing plate until the pushing force arm passes through the second pushing plate, the head end of the pushing force arm is tilted upwards in the pressing process of the tail end of the pushing force arm, meanwhile, the head end of the manipulator force arm of the right moving manipulator is jacked up, so that the tail end of the manipulator force arm of the right moving manipulator is pressed downwards, and the manipulator force arm of the right moving manipulator smoothly passes through the first pushing plate when the moving vehicle pushes the transport vehicle to return to the left end.

Preferably, the pushing block and the pushing arm are also provided with limiting pieces, and the limiting pieces are fixed with the pushing block or fixedly connected with the pushing arm and used for limiting the drooping angle of the head end of the pushing arm.

The invention has the advantages that: the automatic line changing in the discharging process of ceramic production is realized, the problem that the traditional manual line changing is easy to realize, the working environment is easy to generate heat is solved, the requirement of the production line on the space is reduced, and the requirement of a straight line in the whole process from the discharging to the warehousing in the production is not required.

Drawings

FIG. 1 is a simplified schematic diagram of an automatic wire-changing mechanism of a ceramic production line according to the present invention;

FIG. 2 is a schematic view of a carrier-driven transport cart of an automatic wire-changing mechanism of a ceramic production line according to the present invention;

FIG. 3 is a schematic view of a pushing block pushing transporter of an automatic wire changing mechanism of a ceramic production line according to the present invention;

FIG. 4 is a schematic view of a pushing block pushing transporter of an automatic wire changing mechanism of a ceramic production line according to the present invention;

FIG. 5 is a perspective view of a pushing block and a pushing arm of an automatic thread changing mechanism of a ceramic production line according to the present invention;

description of reference numerals: 1. discharging from the furnace and conveying the rail; 2. a wire changing device; 21. a line changing carrier loader; 22. changing the line carrying track; 3. warehousing tracks; 31. a pushing block; 32. a thrust arm; 33. pushing the conveyor belt; 34. a limiting member; 4. a transport vehicle; 41. a push plate; 411. a first push plate; 412. a second pusher plate; 51. moving the track; 52. carrying the vehicle; 521. moving the truck plate; 53. the moving vehicle runs on the track; 54. a moving vehicle drive motor; 55. moving the manipulator; 551. a base; 552. a manipulator arm of force; 6. a left handling manipulator; 7. and (5) carrying the manipulator on the right side.

Detailed Description

The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.

Example 1:

as shown in the figure: the automatic wire changing mechanism of the ceramic production line comprises a ceramic discharging transportation track 1, a wire changing device 2, a warehousing track 3 and a transportation vehicle 4, wherein the transportation vehicle 4 consists of a transportation plate and transportation wheels, the transportation wheels roll on the track under the limitation of the discharging transportation track 1, the transportation plate is connected with a transportation driving motor through a chain, the transportation driving motor is arranged at the outlet of the discharging transportation track 1, the transportation vehicle 4 moves towards the outlet of the discharging transportation track 1 under the action of the transportation driving motor dragging the chain,

the wire changing device 2 comprises a wire changing carrier vehicle 21 and a wire changing carrier rail 22, the wire changing carrier rail 22 passes through an outlet of the discharging carrier rail 1 and an inlet of the warehousing rail 3, the wire changing carrier vehicle 21 comprises a wire changing vehicle plate, wire changing wheels and a wire changing carrier vehicle driving motor, a carrier vehicle moving mechanism is arranged on the wire changing vehicle plate, the wire changing carrier vehicle 21 drags a carrier vehicle at the outlet of the discharging carrier rail onto the wire changing carrier vehicle through the carrier vehicle moving mechanism, the wire changing carrier vehicle 21 runs from the outlet of the discharging carrier rail 1 to the inlet of the warehousing rail 3 through the driving of the wire changing carrier vehicle driving motor, and then the carrier vehicle 4 is driven to move from the wire changing carrier vehicle 21 to the warehousing rail 3 through the carrier vehicle moving mechanism.

The carrier vehicle moving mechanism comprises a moving track 51, a moving vehicle 52 and a moving vehicle running track 53 which are arranged on a line changing vehicle plate, when the line changing carrier vehicle 21 is at the outlet of the furnace discharging transport track 1, the tail end of the moving track 51 is connected with the furnace discharging transport track 1, when the line changing carrier vehicle 21 is at the inlet of the warehousing track 3, the tail end of the moving track 51 is connected with the warehousing track 3,

the carrier vehicle 52 is provided with a carrier vehicle drive motor 54 and a carrier robot 55, the carrier vehicle 52 reciprocates on the carrier vehicle running rail 53 by the carrier vehicle drive motor 54,

when the line changing carrier vehicle 21 runs to the outlet of the tapping transport track 1, the carrier vehicle driving motor 54 drives the carrier vehicle 52 to move on the carrier vehicle running track 53 to the tail end of the carrier vehicle running track 53, the carrier vehicle 52 returns to the head end of the carrier vehicle running track 53 after the carrier robot 55 is connected with the carrier vehicle 4, and the carrier vehicle 4 is pushed by the carrier robot 55 to enter the line changing carrier vehicle 21 in the process; when the line-changing carrier vehicle 21 moves to the entrance of the warehousing track 3, the carrying vehicle 52 pushes the carrier vehicle 4 to move to the warehousing track 3, and then the carrying manipulator 55 is released.

The carrying vehicle 52 comprises carrying wheels and a carrying vehicle plate 521, the carrying wheels are in transmission connection with a carrying vehicle driving motor, the carrying wheels roll on a carrying vehicle running track 53, the carrying manipulator 55 is arranged on the carrying vehicle plate 521, the carrying manipulator 55 comprises a base 551 and a manipulator force arm 552, the middle section of the manipulator force arm 552 is connected with the base 551 through a rotating shaft, the head end of the manipulator force arm 552 is drooped to the carrying vehicle plate 521 under the action of gravity, the tail end of the manipulator force arm 552 is upwarped, the carrying manipulator 55 comprises a left carrying manipulator 6 and a right carrying manipulator 7 which are symmetrically arranged from left to right, a push plate 41 is arranged at the bottom of the transport vehicle 4, the carrying vehicle 52 pushes the push plate 41 through the tail end of the manipulator force arm 552 of the left carrying manipulator 6 to move the transport vehicle 4 from the carrying track 51 of the wire changing carrying vehicle 21 to the warehousing track 3, the carrying vehicle 52 pushes the pushing plate 41 to move the carrier 4 from the tapping carrier rail 1 to the carrying rail 51 of the line changing carrier 21 by the tail end of the manipulator arm 552 of the right carrying manipulator 7.

The warehousing track 3 is further provided with a transport vehicle pushing device, the transport vehicle pushing device comprises a pushing block 31, a pushing arm 32 and a pushing conveyor belt 33, the pushing block 31 is fixedly connected with the pushing conveyor belt 33, the pushing block 31 reciprocates along the warehousing track 3 direction at the entrance of the warehousing track 3 under the action of the pushing conveyor belt 33, the pushing arm 32 is connected with the pushing block 31 through a rotating shaft, the head end of the pushing arm 32 is drooped under the action of gravity, the tail end of the pushing arm 32 is lifted up under the action of the head end, the pushing plate 41 comprises a first pushing plate 411 and a second pushing plate 412, the moving manipulator 55 pushes the transport vehicle 4 by pushing the first pushing plate 411, and the pushing arm 32 pushes the transport vehicle 4 by pushing the second pushing plate 412.

When the head end of the pushing force arm 32 and the head end of the manipulator force arm 552 droop due to gravity, the height of the head of the push power arm 32 is lower than the height of the head of the robot arm 552, the moving vehicle 52 stops when pushing the transport vehicle 4 to move to the tail end of the moving vehicle running track 53, after the head end of the pushing force arm 32 approaches the head end of the manipulator force arm 552 of the right moving manipulator 7, the tail end of the pushing force arm 32 is in the process of moving at the entrance of the warehousing track 3, the second pushing plate 412 acts to push the tail end of the pushing arm 32 downward until the pushing arm 32 passes through the second pushing plate 412, the head end of the pushing arm 32 tilts upward during the pushing process of the tail end of the pushing arm 32, meanwhile, the head end of the arm 552 of the right moving manipulator 7 is jacked up, so that the tail end of the arm 552 of the right moving manipulator 7 is pressed down, and the arm 552 of the right moving manipulator 7 smoothly passes through the first pushing plate 411 when the truck 52 pushes the truck 4 to return to the left end.

The pushing block 31 and the pushing arm 32 are further provided with a limiting piece 34, and the limiting piece is fixed with the pushing block 31 or fixedly connected with the pushing arm 32 and used for limiting the droop angle of the head end of the pushing arm 32.

Finally, it should be noted that: it should be understood that the above examples are only for clearly illustrating the present invention and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the scope of the invention.

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