Foam pad transfer system

文档序号:1281444 发布日期:2020-08-28 浏览:13次 中文

阅读说明:本技术 一种泡沫垫转运系统 (Foam pad transfer system ) 是由 王彦庆 杜伟建 孙岩 宋金超 边久贵 李金石 吴军 齐连合 王友 董坤 于 2020-05-12 设计创作,主要内容包括:本发明涉及陶瓷生产设备领域,尤其涉及一种泡沫垫转运系统,本发明通过泡沫垫移载机将泡沫垫转运到泥板上,采用自动化真空吸盘放泡沫垫的方式,代替了人力,一次放多组泡沫垫,提高了工作效率。(The invention relates to the field of ceramic production equipment, in particular to a foam pad transfer system.)

1. A foam cushion transfer system, comprising:

the boron plate conveying device is used for conveying the boron plates bearing the mud plates;

a foam pad storage device for storing a foam pad;

and the foam pad transplanter is erected above the boron plate conveying device and the foam pad storage device and used for conveying the foam pads to the mud plate on the boron plate conveying device from the foam pad storage device.

2. The foam pad transfer system according to claim 1, wherein the boron plate conveying device comprises a roller conveying line fixedly connected to the ground for conveying the boron plates, a blocking cylinder fixedly connected to the roller conveying line for blocking the boron plates, and a mud plate placed on the boron plates.

3. The foam pad transportation system according to claim 2, wherein the foam pad storage device comprises a foam pad storage bin frame fixedly connected to the ground, a foam pad storage bin aluminum base plate fixedly connected to the foam pad storage bin frame, and a foam pad storage bin fixedly connected to the foam pad storage bin aluminum base plate, and a plurality of foam pads are stacked in the foam pad storage bin.

4. The foam mattress transport system of claim 3, wherein the foam mattress storage bin comprises a plurality of channels vertically secured to a foam mattress storage bin aluminum base.

5. The foam pad transportation system according to claim 4, wherein the foam pad transplanter comprises a vertical column fixedly connected to the ground, a horizontal moving mechanism fixedly connected to the vertical column, a vertical moving mechanism fixedly connected to the horizontal moving mechanism, and a picking mechanism fixedly connected to the vertical moving mechanism,

the horizontal moving mechanism comprises a frame fixedly connected on the upright post, a propelling guide rail fixedly connected on the frame, a propelling cylinder mounting plate and a propelling cylinder fixedly connected on the propelling cylinder mounting plate, the frame is arranged above the boron plate conveying device and the foam pad storage device,

the vertical moving mechanism comprises a lifting cylinder mounting plate fixedly connected with the free end of the propulsion cylinder and a lifting cylinder fixedly connected on the lifting cylinder mounting plate, the lifting cylinder mounting plate is fixedly connected with a propulsion slide block sliding along a propulsion guide rail, the lifting cylinder is vertically arranged,

the picking mechanism comprises a picking frame connecting plate fixedly connected to the free end of the lifting cylinder, a picking frame fixedly connected to the picking frame connecting plate and a vacuum sucker fixedly connected to the picking frame, and the vacuum sucker is communicated with a vacuum pump through a hose.

6. The foam mattress transport system of claim 5, wherein an oil buffer is secured to the frame at the forward end of the propulsion cylinder.

7. The foam mattress transfer system of claim 6, wherein a hose reel mounting bracket is fixedly connected to the lifting cylinder mounting plate, and a hose reel for winding a hose is provided on the hose reel mounting bracket.

8. The foam mattress transfer system of claim 7, wherein the roller conveyor line is fixedly connected with a sensor for sensing a boron plate, and the warehouse aluminum base plate is fixedly connected with a sensor for sensing a foam mattress.

9. The foam mattress transfer system of claim 8, wherein the vacuum chuck is of a retractable type, and a proximity switch electrically connected to the vacuum pump is fixed to the vacuum chuck.

Technical Field

The invention relates to the field of ceramic production equipment, in particular to a foam pad transfer system.

Background

Traditional ceramic sanitary ware squatting pan collides mutually when putting on the mud board for preventing the pedestal pan in the firing process and leads to the pedestal pan to collide with the wound and can put the round foam pad between pedestal pan and mud board, because a secondary puts the foam pad on polylith mud board, so need comparatively quick accurate the placing of workman, work efficiency is not high, job site environment temperature is high, is unfavorable for that the staff is healthy.

Disclosure of Invention

The invention aims to solve the technical problem of overcoming the defects in the prior art and provides a foam pad transfer system.

The invention is realized by the following technical scheme:

a foam cushion transfer system, comprising:

the boron plate conveying device is used for conveying the boron plates bearing the mud plates;

a foam pad storage device for storing a foam pad;

and the foam pad transplanter is erected above the boron plate conveying device and the foam pad storage device and used for conveying the foam pads to the mud plate on the boron plate conveying device from the foam pad storage device.

Preferably, the boron plate conveying device comprises a roller conveying line fixedly connected to the ground and used for conveying boron plates, a blocking cylinder fixedly connected to the roller conveying line and used for blocking the boron plates, and mud plates placed on the boron plates.

Preferably, the foam pad storage device comprises a foam pad storage bin rack fixedly connected to the ground, a foam pad storage bin aluminum substrate fixedly connected to the foam pad storage bin rack, and a foam pad storage bin fixedly connected to the foam pad storage bin aluminum substrate, and a plurality of foam pads are stacked in the foam pad storage bin.

Preferably, the foam pad storage bin comprises a plurality of channel steel which are vertically and fixedly connected to an aluminum substrate of the foam pad storage bin.

Preferably, the foam pad transplanter comprises an upright post fixedly connected to the ground, a horizontal moving mechanism fixedly connected to the upright post, a vertical moving mechanism fixedly connected to the horizontal moving mechanism, and a picking mechanism fixedly connected to the vertical moving mechanism,

the horizontal moving mechanism comprises a frame fixedly connected on the upright post, a propelling guide rail fixedly connected on the frame, a propelling cylinder mounting plate and a propelling cylinder fixedly connected on the propelling cylinder mounting plate, the frame is arranged above the boron plate conveying device and the foam pad storage device,

the vertical moving mechanism comprises a lifting cylinder mounting plate fixedly connected with the free end of the propulsion cylinder and a lifting cylinder fixedly connected on the lifting cylinder mounting plate, the lifting cylinder mounting plate is fixedly connected with a propulsion slide block sliding along a propulsion guide rail, the lifting cylinder is vertically arranged,

the picking mechanism comprises a picking frame connecting plate fixedly connected to the free end of the lifting cylinder, a picking frame fixedly connected to the picking frame connecting plate and a vacuum sucker fixedly connected to the picking frame, and the vacuum sucker is communicated with a vacuum pump through a hose.

Preferably, an oil pressure buffer is fixedly connected to the frame at the front end of the extension of the propulsion cylinder.

Preferably, the lifting cylinder mounting plate is fixedly connected with a pipe coiling device mounting frame, and a pipe coiling device used for winding a hose is arranged on the pipe coiling device mounting frame.

Preferably, a sensor for sensing a boron plate is fixedly connected to the roller conveying line, and a sensor for sensing a foam pad is fixedly connected to the aluminum substrate of the storage bin.

Preferably, the vacuum chuck is of a telescopic type, and a proximity switch electrically connected with the vacuum pump is fixedly connected to the vacuum chuck.

The invention has the beneficial effects that:

according to the invention, the foam pads are transferred onto the mud board through the foam pad transfer machine, and the mode of placing the foam pads by the automatic vacuum suction disc is adopted, so that manpower is replaced, a plurality of groups of foam pads are placed at one time, and the working efficiency is improved.

Drawings

Fig. 1 is a schematic top view of the present invention.

Fig. 2 is a schematic perspective view of the boron plate transport apparatus.

Fig. 3 is a schematic perspective view of a foam pad storage device.

Fig. 4 is a side view schematic of a foam pad transfer machine.

Fig. 5 is a schematic perspective view of the foam pad transfer machine.

In the figure: 1. the automatic feeding device comprises a boron plate conveying device, 101, a roller conveying line, 102, a blocking cylinder, 103, a boron plate, 104, a mud plate, 2, a foam pad storage device, 201, a foam pad storage bin rack, 202, a foam pad storage bin aluminum substrate, 203, a foam pad storage bin, 204, a foam pad, 3, a foam pad transfer machine, 301, a stand column, 302, a horizontal moving mechanism, 3021, a rack, 3022, a propelling guide rail, 3023, a propelling cylinder mounting plate, 3024, a propelling cylinder, 303, a vertical moving mechanism, 3031, a lifting cylinder mounting plate, 3032, a lifting cylinder, 3033, a propelling slider, 304, a picking mechanism, 3041, a picking rack connecting plate, 3042, a picking rack, 3043, a vacuum sucker, 305, an oil pressure buffer, 306, a hose reel mounting rack, 307 and a hose reel.

Detailed Description

In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.

As shown in the figures, the present invention comprises:

the boron plate conveying device 1 is used for conveying boron plates bearing the mud plates;

a foam pad storage means 2 for storing a foam pad;

and the foam pad transplanter 3 is erected above the boron plate conveying device and the foam pad storage device and used for conveying the foam pads to the mud plate on the boron plate conveying device from the foam pad storage device.

Preferably, the boron plate conveying device comprises a roller conveying line 101 fixedly connected to the ground for conveying the boron plate, a blocking cylinder 102 fixedly connected to the roller conveying line for blocking the boron plate 103, and a mud plate 104 placed on the boron plate.

Preferably, the foam pad storage device comprises a foam pad storage bin rack 201 fixedly connected to the ground, a foam pad storage bin aluminum substrate 202 fixedly connected to the foam pad storage bin rack, and a foam pad storage bin 203 fixedly connected to the foam pad storage bin aluminum substrate, wherein a plurality of foam pads 204 are stacked in the foam pad storage bin.

Preferably, the foam pad storage bin comprises four channel steel which are vertically fixedly connected to an aluminum substrate of the foam pad storage bin, the channel steel is provided with four grooves facing the inside, and the foam pad slides along the grooves.

Preferably, the foam pad transplanter comprises a vertical column 301 fixedly connected to the ground, a horizontal moving mechanism 302 fixedly connected to the vertical column, a vertical moving mechanism 303 fixedly connected to the horizontal moving mechanism, and a picking mechanism 304 fixedly connected to the vertical moving mechanism,

the horizontal moving mechanism comprises a frame 3021 fixedly connected on the upright post, a propelling guide rail 3022 fixedly connected on the frame, a propelling cylinder mounting plate 3023 and a propelling cylinder 3024 fixedly connected on the propelling cylinder mounting plate, the frame is arranged above the boron plate conveying device and the foam pad storage device,

the vertical moving mechanism comprises a lifting cylinder mounting plate 3031 fixedly connected with the free end of the propulsion cylinder and a lifting cylinder 3032 fixedly connected with the lifting cylinder mounting plate, a propulsion sliding block 3033 sliding along the propulsion guide rail is fixedly connected with the lifting cylinder mounting plate, the lifting cylinder is vertically arranged,

the pick-up mechanism comprises a pick-up frame connecting plate 3041 fixedly connected to the free end of the lifting cylinder, a pick-up frame 3042 fixedly connected to the pick-up frame connecting plate, and a vacuum chuck 3043 fixedly connected to the pick-up frame, wherein the vacuum chuck is communicated with a vacuum pump through a hose.

The working flow of the foam pad transport system in this example is as follows:

after the boron plate is conveyed to a designated position by the roller conveying line, the stopping cylinder rises, a pushing cylinder piston rod on the foam pad transfer machine extends out to drive the lifting cylinder mounting plate to move to the top of the foam pad storage device along the pushing guide rail, at the moment, the lifting cylinder piston rod extends out to enable a vacuum sucker arranged on the picking machine frame to be attached to the surface of a foam pad in a foam pad storage bin, at the moment, the vacuum sucker vacuumizes through a vacuum pump connected by a hose to enable negative pressure to be generated in the vacuum sucker, the foam pad is firmly sucked, the lifting cylinder piston rod contracts, the pushing cylinder piston rod retracts to the top of the mud plate, the lifting cylinder piston rod extends out to place the foam pad on the mud plate, the vacuum pump stops working, the lifting cylinder piston cylinder.

Preferably, an oil pressure buffer 305 is fixedly connected to the frame at the front end of the extension direction of the propulsion cylinder, so as to play a role in buffering and prevent the foam pad from falling off due to the fact that the speed of the propulsion cylinder is too high in the extension process.

Preferably, the lifting cylinder mounting plate is fixedly connected with a pipe coiling device mounting frame 306, the pipe coiling device mounting frame is provided with a pipe coiling device 307 for winding the hose, and when the lifting cylinder stretches, the pipe coiling device always tightens the hose to prevent the hose from being wound with other components.

Preferably, a sensor for sensing the boron plate is fixedly connected to the roller conveying line, when the sensor senses that the boron plate exists on the roller conveying line, the blocking cylinder in the embodiment rises to block the boron plate, the foam pad transfer machine is started at the same time, and when no mud plate exists on the roller conveying line, the foam pad transfer machine is not started; the aluminum base plate of the storage bin is fixedly connected with a sensor used for sensing the foam pad, when no foam pad exists in the foam storage bin, the foam pad transfer machine stops working and gives an alarm, and an operator timely supplements the foam pad.

Preferably, vacuum chuck is the retractable type, and the last rigid coupling of vacuum chuck has the proximity switch with vacuum pump electric connection, and after vacuum chuck pushed down to target in place, proximity switch triggered, and the control vacuum pump opens and stops, has improved degree of automation.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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