Knitting machine

文档序号:1290965 发布日期:2020-08-07 浏览:24次 中文

阅读说明:本技术 一种针织机 (Knitting machine ) 是由 李志文 于 2020-04-29 设计创作,主要内容包括:本发明公开了一种针织机,包括机架、电控系统、传动系统、纱线输入系统、牵拉系统和织造系统。织造系统包括生克片和针筒、机针和针织单位;针织单位包括选针部件和复位部件。所述选针部件包括:第一选针器和第二选针器,第一选针器中具有多个相同的第一拨片;第二选针器中具有多个相同的第二拨片;第一拨片与第二片的数量相同、且排列编号相同;利用两个选针器可以使经过它们的机针达到三种工作位置中的任意一种工作位置,然后机针在随针筒继续向前周向旋转,接触到复位部件,使机针复位。本发明对传统的只有一组拨片选针器并配有其他实现不同机针动作的各种零件的针织机进行了改进,通过两组选针器完成织针动作,具有结构简单的等优点。(The invention discloses a knitting machine which comprises a rack, an electric control system, a transmission system, a yarn input system, a traction system and a weaving system. The weaving system comprises a sinker, a needle cylinder, a machine needle and a knitting unit; the knitting unit comprises a needle selection part and a reset part. The needle selecting member includes: the needle selector comprises a first needle selector and a second needle selector, wherein the first needle selector is provided with a plurality of identical first plectrums; the second needle selector is provided with a plurality of same second plectrums; the first shifting piece and the second shifting piece are the same in number and are same in arrangement number; the needle passing through the needle selector can reach any one of three working positions by using the two needle selectors, and then the needle continuously rotates forwards along with the needle cylinder in the circumferential direction and contacts the resetting component to reset the needle. The invention improves the traditional knitting machine which only has one group of plectrum needle selector and is matched with other various parts for realizing different needle actions, finishes the needle action by two groups of needle selectors, and has the advantages of simple structure and the like.)

1. A knitting machine, characterized in that the knitting unit of the knitting machine comprises: a needle selection part and a reset part;

the needle selecting member includes: a first selector (3) and a second selector (4);

the first needle selector (3) is internally provided with a plurality of identical first plectrums (30)

The second needle selector (4) is provided with a plurality of same second plectrums (40);

the first shifting piece (30) and the second shifting piece (40) are the same in number and are same in arrangement number;

the machine needle (2) comprises a stitch (221), a needle rod (222), a needle hook (223), a needle latch (224), a needle tooth (201) and a lower stitch (225);

the needles (2) are sequentially arranged in needle grooves in groups, and the axial positions of the needle teeth (201) of the needles (2) in the same group are different;

the needle (2) can move vertically in the needle groove;

the machine needle (2) is fixed relative to the circumferential direction of the needle cylinder (1);

the first poking piece (30) is provided with a first surface (31), and the first surface (31) and the needle (2) can be contacted under the driving of the first poking piece (30); so that the needle (2) in contact with it during operation undergoes a change in vertical position during the axial rotation around the needle cylinder (1);

the second poking piece (40) is provided with a second surface (41), and the second surface (41) and the needle (2) can be contacted under the driving of the second poking piece (40); so that the needle (2) in contact with it during operation undergoes a change in vertical position during its rotation around the needle cylinder (1);

the end of the first surface (31) which is firstly contacted with the needle (2) is an input end, and the end which is contacted with the first surface is an output end;

the end of the second surface (41) which is firstly contacted with the needle (2) is an input end, and the end which is contacted with the second surface is an output end; the output end of the first shifting piece (30) is different from the output end of the second shifting piece (40) with the same number;

when the needle cylinder (1) rotates, the needle teeth (201) can be contacted with or not contacted with the first plectrum (30) and the second plectrum (40) with the same number in sequence to perform corresponding needle selection or needle non-selection actions, so that the machine needle (2) can be positioned after passing through the needle selection components respectively: any working position of the loop withdrawing working position, the yarn laying working position and the loop forming working position;

after the needle teeth (201) pass through the needle selection component, the stitch (221) contacts a reset component to reset to an initial position.

2. The machine according to claim 1, characterized in that the two units of knitting are distributed mirror-symmetrically on the circumferential outside of the needle cylinder (1), with a vertical plane passing through the axis of the needle cylinder (1) as plane of symmetry.

3. The machine according to claim 2, characterized in that the needle cylinder (1) is reciprocally rotatable about the axis of the needle cylinder (1) under the drive of a motor.

4. The machine according to claim 2, characterized in that the two needle cylinders (1) and the needle openings are arranged in an axially opposite configuration, the direction of the hooks on the two needle cylinders (1) being opposite;

the axial positions of the knitting units corresponding to the two needle cylinders (1) are arranged correspondingly and oppositely;

the needle grooves of the two needle cylinders (1) are arranged in a mutually crossed sequence, the middle of the opening of the needle groove of the upper needle cylinder (1) always keeps the middle position of the side wall of the needle groove of the lower needle cylinder (1) opposite to the position, and the middle of the opening of the needle groove of the lower needle cylinder (1) always keeps the middle position of the side wall of the needle groove of the upper needle cylinder (1) opposite to the position;

the rotating directions and the speeds of the two needle cylinders (1) are consistent.

5. The machine according to claim 4, characterized in that the two needle cylinders (1) are reciprocally rotatable about the axis of the needle cylinders (1) driven by a motor.

6. The machine according to claim 2, characterized in that the selection means further comprise a set-back cam (5) located below the needle cylinder (1) and fixedly connected to the frame;

the ring-withdrawing triangular block (5) is in a left-right symmetrical structure relative to the axis of the needle cylinder (1), is a triangular plate or a trapezoidal plate with a thin upper part and a thick lower part, and is symmetrically provided with two inclined planes (50);

the two knitting units are symmetrically distributed on two sides of the loop-back triangular block (5) in a mirror image manner;

the inclined surface (50) coincides with the direction of inclination of the second surface (41) of the second pick (40) of the same side of the unit of knitting;

the inner side of the ring-removing triangular block (5) is provided with an arc surface (51) which is parallel to the outer side of the needle cylinder (1);

the output end of the first surface (31) and the arc surface (51) have overlapped parts in the horizontal direction;

the projection of the output end of the second surface (41) in the vertical direction falls on the inclined surface (50);

the first needle selector (3) can drive a first side surface (32) of the first plectrum (30) to contact with the machine needle (2) and press a jacquard needle (23) of the machine needle (2) into the needle groove along the radial direction of the needle cylinder (1);

the second needle selector (4) can drive the second side surface (42) of the second plectrum (40) to contact with the machine needle (2) and can press the jacquard needle (23) of the machine needle (2) into the needle groove along the radial direction of the needle cylinder (1);

in the radial direction of the needle cylinder (1), the protruding end of the lower stitch (225) is closer to the axis of the needle cylinder (1) than the protruding end of the needle tooth (201);

the radial moving distance of the jacquard needle (23) driven by the first side surface (32) and the second side surface (42) is larger than the radial overlapping distance of the lower surface of the lower stitch (225) and the inclined surface (50);

in the needle cylinder rotating process, when the first plectrum (30) executes needle selecting action and the second plectrum (40) executes needle non-selecting action, the machine needle (2) is pressed in the needle groove; the second surface (41) is not in contact with the needle (2); the lower stitch (225) is pressed between the needle groove and the arc surface (51), and the height of the machine needle (2) is kept unchanged and is positioned at a looping working position;

when the first shifting piece (30) executes a needle selection action and the second shifting piece (40) executes a needle selection action, the first shifting piece (30) is not in contact with the needle (2), the position of the needle (2) in the needle groove is unchanged, and the initial position of the needle foot (221) exposed out of the needle groove is maintained; the second surface (41) is not in contact with the needle (2); after the lower surface of the lower stitch (225) ascends to the top end along the inclined surface (50), the corresponding needle (2) is located at a loop withdrawing working position; the needle cylinder (1) continues to rotate and falls to the initial looping working position through the resetting action of the resetting component;

the first plectrum (30) executes a needle selection action, and the second plectrum (40) executes a needle selection action; when the machine needle (2) passes through the first plectrum (30), the first plectrum (30) presses the jacquard needle (23) to a needle groove, the lower stitch (225) is pressed between the needle groove and the arc surface (51), the machine needle (2) rotates forwards in a state of keeping the height unchanged, and the machine needle rotates to the second plectrum (40) in the circumferential direction; the second surface (41) is in contact with the lower surface of the needle tooth (201), the needle (2) is pressed into the needle groove by the second surface (41), and meanwhile, the lower stitch (225) is pressed into the arc surface (51) and the needle groove; after the needle teeth (201) climb upwards to the output end of the needle teeth along the second surface (41), the corresponding machine needle (2) is located at a yarn laying working position; after the needle teeth (201) leave the output end of the second surface (41), the lower needle feet (225) are still in the arc surface (51) and the needle groove, so that the needle (2) keeps the height unchanged and continues to rotate forwards in the circumferential direction, after the needle (2) rotates to the reset component in the circumferential direction, the corresponding needle (22) presses the upper surface of the needle foot (221) through the lower surface (61) of the reset component, and the needle (2) falls back to the initial looping working position.

7. The machine according to claim 6, characterized in that the two needle cylinders (1) and the corresponding units of knitting of the two needle cylinders (1) are arranged in an axially opposite manner, and in that the needle slots of the two needle cylinders (1) are arranged in a mutually crossed sequence;

the middle of the needle slot opening of the needle cylinder (1) positioned above is always kept at the middle position of the needle slot side wall of the needle cylinder (1) positioned below in a facing position, and the middle of the needle slot opening of the needle cylinder (1) positioned below is always kept at the middle position of the needle slot side wall of the needle cylinder (1) positioned above in a facing position;

the rotating directions and the speeds of the two needle cylinders (1) are consistent.

8. The machine according to claim 6, characterized in that the needle cylinder (1) is reciprocally rotatable about the axis of the needle cylinder (1) under the drive of a motor.

9. The machine according to claim 7, characterized in that the needle cylinder (1) is reciprocally rotatable about the axis of the needle cylinder (1) under the drive of a motor.

Technical Field

The invention belongs to the technical field of knitting, and particularly relates to a knitting machine.

Background

Disclosure of Invention

The invention provides a knitting machine with simple mechanism to overcome the technical problems of the conventional knitting machine.

A knitting machine, the unit of knitting of which comprises: a needle selection part and a reset part;

the needle selecting member includes: a first selector and a second selector;

the first needle selector is provided with a plurality of identical first plectrums

The second needle selector is provided with a plurality of same second plectrums;

the first shifting piece and the second shifting piece are the same in number and are same in arrangement number;

the machine needle comprises a stitch, a needle rod, a needle hook, a needle latch, a needle tooth and a lower stitch;

the needles are sequentially arranged in the needle grooves in groups, and the axial positions of the needle teeth of the needles in the same group are different;

the needle can vertically move in the needle groove;

the machine needle is fixed relative to the circumferential direction of the needle cylinder;

the first shifting piece is provided with a first surface, and the first surface and the machine needle can be contacted under the driving of the first shifting piece; so that the needle, which is in contact with it during operation, undergoes a change in vertical position during the axial rotation around the needle cylinder;

the second poking piece is provided with a second surface, and the second surface and the machine needle can be in contact under the driving of the second poking piece; so that the needle, which is in contact with it during operation, undergoes a change in vertical position during the axial rotation around the needle cylinder;

the first contact end of the first surface and the needle is an input end, and the second contact end of the first surface and the needle is an output end;

the end of the second surface, which is firstly contacted with the needle, is an input end, and the end, which is finally contacted with the needle, is an output end; the output ends of the first shifting piece and the second shifting piece with the same number are different in height;

when the needle cylinder rotates, the needle teeth can be in contact with or not in contact with the first shifting piece and the second shifting piece with the same serial number in sequence to perform corresponding needle selection or non-needle selection actions, so that the machine needle can be positioned after passing through the needle selection component: any working position of the loop withdrawing working position, the yarn laying working position and the loop forming working position;

after the needle teeth pass through the needle selection component, the stitch contacts with a reset component.

In the technical scheme, the knitting machine provided by the invention is improved from the conventional knitting machine which only has a needle selector with a single function and is provided with various parts specially used for realizing different knitting needle actions, and the knitting needle action is completed by mainly utilizing the needle selector with two functions and the knitting unit of the corresponding reset part, so that the knitting machine has the advantage of simple structure.

The invention only needs to use two rows of needle selector plectrums to select needles, and can realize that any needle is in any one of three different working positions, namely a looping working position, a loop withdrawing working position and a yarn laying working position, and the needle can be randomly changed among the three working positions;

moreover, when a corner-shaped knitted fabric is woven by the conventional cylinder knitting machine, the knitting is generally performed by increasing and decreasing the number of needles involved in the weaving by means of mechanical pick-up and weft. The process belongs to a link which is easy to break down. When the corner-shaped knitted fabric is manufactured, the number of the machine needles participating in weaving is increased progressively and decreased progressively in a needle selecting mode of the needle selector, so that the corner-shaped knitted fabric is not easy to break down, the production efficiency is improved, and the control cost is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.

FIG. 1 is a schematic view of a knitting machine according to the present invention;

fig. 2 is a schematic top view of a knitting machine according to a second embodiment of the present invention;

FIG. 3 is a schematic top view of a jacquard needle according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a jacquard needle according to a first embodiment of the present invention;

FIG. 5 is a schematic view of a needle structure provided by the present invention;

FIG. 6 is a schematic view of a reset rhombus structure provided by the present invention;

fig. 7 is a schematic structural view of a second selector according to the present invention;

fig. 8 is a schematic structural view of a first selector according to the present invention;

fig. 9 is a schematic structural view of a needle according to a fifth embodiment of the present invention;

FIG. 10 is a schematic cross-sectional view of a knitting machine according to a fifth embodiment of the present invention;

fig. 11 is a schematic structural diagram of a knitting machine according to a fifth embodiment of the present invention;

FIG. 12 is a schematic view of a structure of a three-corner block for removing loops according to the present invention;

FIG. 13-a is a schematic front view of a double jersey knit product;

FIG. 13-b is a schematic representation of the reverse structure of the double knit product of FIG. 13-a;

FIG. 14 is a schematic structural diagram of a knitting principle of a double-sided knitted fabric;

fig. 15 is a schematic view of the needle cylinder arrangement of the double needle cylinder knitting machine.

Description of reference numerals:

1. a needle cylinder; 2. a needle; 3. a first needle selector; 4. a second needle selector; 5. a loop-back triangular block; 6. resetting water caltrops; 7. a needle protection plate; 10. a yarn conveying position; 22. a noodle needle; 221. a stitch; 222. a needle bar; 223. a needle hook; 224. a latch; 225. a lower stitch; 23. jacquard needle; 201. needle teeth; 231. a spring plate; 30. a first plectrum; 31. a first surface; 32. a first side surface; 40. a second plectrum; 41. a second surface; 42. a second side surface; 50. an inclined surface; 51. a circular arc surface; 61. the lower surface of the reset component.

Detailed Description

In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.

See fig. 1-15;

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