阅读说明：本技术 一种铝锭铸造机 (Aluminum ingot casting machine ) 是由 肖述兵 何成 任学平 金岭 张雷 马得胜 孙少辉 谢晖 胡洪波 于 2020-05-25 设计创作，主要内容包括：本发明的目的在于公开一种铝锭铸造机,它包括依次设置的铝水流量自动调节装置、铝液分配系统、机器人打渣机、水平铸造机、铝锭打号机、圆盘接锭输送机、电动链条接扶锭装置、冷却输送机、铝锭翻转装置、整列输送机、堆垛机器人、成品输送机、自动打捆机、在线称重装置、铝锭垛激光刻标机、入库板链和电气控制系统；与现有技术相比,增加了铝液流量自动调节、打渣机器人、自动打捆机、在线称重、在线刻标和交库装置,实现了全自动化,节约时间,大大提高生产效率,节约成本,方便易行,在现有条件下容易实现,实现本发明的目的。(The invention aims to disclose an aluminum ingot casting machine, which comprises an aluminum water flow automatic regulating device, an aluminum liquid distribution system, a robot slag beating machine, a horizontal casting machine, an aluminum ingot marking machine, a disc ingot receiving conveyor, an electric chain ingot receiving and supporting device, a cooling conveyor, an aluminum ingot overturning device, an arraying conveyor, a stacking robot, a finished product conveyor, an automatic bundling machine, an online weighing device, an aluminum stack ingot laser marking machine, a warehousing plate chain and an electric control system which are sequentially arranged; compared with the prior art, the automatic aluminum liquid flow adjusting device has the advantages that the automatic aluminum liquid flow adjusting device, the slag removing robot, the automatic bundling machine, the online weighing device, the online marking device and the delivery device are additionally arranged, the full automation is realized, the time is saved, the production efficiency is greatly improved, the cost is saved, the device is convenient and easy to implement, the device is easy to realize under the existing conditions, and the purpose of the invention is realized.)

1. An aluminum ingot casting machine is characterized by comprising an aluminum water flow automatic regulating device, an aluminum liquid distribution system, a robot slag beating machine, a horizontal casting machine, an aluminum ingot marking machine, a disc ingot receiving conveyor, an electric chain ingot receiving and supporting device, a cooling conveyor, an aluminum ingot overturning device, an arraying conveyor, a stacking robot, a finished product conveyor, an automatic bundling machine, an online weighing device, an aluminum ingot stack laser marking machine, a warehousing plate chain and an electric control system which are sequentially arranged; the electric control system is respectively in communication connection with the aluminum water flow automatic adjusting device, the aluminum liquid distribution system, the robot slag beating machine, the horizontal casting machine, the aluminum ingot marking machine, the disc ingot receiving conveyor, the electric chain ingot receiving and holding device, the cooling conveyor, the aluminum ingot overturning device, the arraying conveyor, the stacking robot, the finished product conveyor, the automatic bundling machine, the online weighing device, the aluminum ingot stack laser marking machine and the warehousing plate chain.

2. The aluminum pig casting machine as claimed in claim 1, wherein the automatic aluminum water flow adjusting device is constituted by a servo system, a detecting device and an adjusting device which are connected with each other.

3. The aluminum pig casting machine as recited in claim 1 wherein the aluminum liquid distribution system is formed by interconnecting an adapter launder and an aluminum liquid distributor.

4. The aluminum pig casting machine as claimed in claim 1 wherein the robotic slag extractor is mounted to the rear side of the aluminum liquid distributor and is comprised of a traveling device, a rotating device, a rocker beam adjustment device, a rocker beam, a machine head adjustment device and a slag extractor portion interconnected.

5. An aluminium ingot casting machine as claimed in claim 1, wherein the horizontal caster is constituted by a slat conveyor and moulds, the moulds being evenly distributed on the slat conveyor.

6. The aluminum pig casting machine as claimed in claim 1, wherein the disc-shaped ingot receiving conveyor is disc-shaped, is installed below the horizontal casting machine, and is provided with iron troughs uniformly distributed on the surface and is fixed on a rotating frame.

7. The aluminum pig casting machine as defined in claim 1, wherein the electric chain butt-ingot receiving device is formed by interconnecting a driving device, a chain and a butt plate.

8. An aluminum pig casting machine as claimed in claim 1 wherein the cooling conveyor comprises a trough and a flight, the flight being disposed within the trough.

9. The aluminum pig casting machine as claimed in claim 1 wherein the stacker robot is comprised of an S-axis base and rotary drive, an L-axis lower arm and swing drive, a U-axis upper arm swing and drive, and a T-axis clamp swivel and drive interconnected.

10. An aluminum ingot casting machine as claimed in claim 1, wherein the product conveyor is comprised of a driven pulley, a tensioning device, a spacing mechanism and link plate members interconnected.

11. The aluminum pig casting machine as claimed in claim 1 wherein the automatic baler is comprised of a servo system, a threading device and a steel belt interconnected.

12. An aluminum ingot caster as recited in claim 1 wherein said in-line weighing means is mounted on the product conveyor and is comprised of a lift system, a control system and an electronic scale interconnected.

13. The aluminum ingot casting machine of claim 1, wherein the laser scoring machine for aluminum ingot stacks is mounted on the product conveyor and comprises an operating table, a control system, a scoring machine lifting mechanism, a scoring machine advancing (retreating) mechanism, and a scoring head interconnected.

14. The aluminum pig casting machine as claimed in claim 1, wherein the entry flight chain is formed by interconnecting drive means and link flights.

Technical Field

The invention relates to a casting machine, in particular to an aluminum ingot casting machine suitable for the metallurgical industry.

Background

In the technical field of electrolytic aluminum production, casting is a common process for forming aluminum ingots, and aluminum liquid is cast in a mold and then cooled for forming. The existing aluminum ingot production line comprises a smelting system, an aluminum liquid distribution system, a cooling system, a demoulding system, a conveying system, a manual packing system and the like, the intelligent degree is low, and the working efficiency is low.

Disclosure of Invention

The invention aims to provide an aluminum ingot casting machine, which is additionally provided with an aluminum water flow automatic adjusting device, a slag beating robot, an automatic bundling machine, an online weighing device, an online marking device and a delivery device aiming at the defects of the prior art, so that the full automation is realized, the time is saved, the production efficiency is greatly improved, and the cost is saved.

The technical problem solved by the invention can be realized by adopting the following technical scheme:

an aluminum ingot casting machine is characterized by comprising an aluminum water flow automatic regulating device, an aluminum liquid distribution system, a robot slag beating machine, a horizontal casting machine, an aluminum ingot marking machine, a disc ingot receiving conveyor, an electric chain ingot receiving and supporting device, a cooling conveyor, an aluminum ingot overturning device, an arraying conveyor, a stacking robot, a finished product conveyor, an automatic bundling machine, an online weighing device, an aluminum ingot stack laser marking machine, a warehousing plate chain and an electric control system which are sequentially arranged; the electric control system is respectively in communication connection with the aluminum water flow automatic adjusting device, the aluminum liquid distribution system, the robot slag beating machine, the horizontal casting machine, the aluminum ingot marking machine, the disc ingot receiving conveyor, the electric chain ingot receiving and holding device, the cooling conveyor, the aluminum ingot overturning device, the arraying conveyor, the stacking robot, the finished product conveyor, the automatic bundling machine, the online weighing device, the aluminum ingot stack laser marking machine and the warehousing plate chain.

In one embodiment of the invention, the automatic aluminum water flow regulating device is formed by mutually connecting a servo system, a detection device and a regulating device, and has the functions of controlling the weight of an aluminum ingot by controlling the liquid level, realizing automation, breaking through an inaccurate manual control mode, reducing hidden dangers, saving time and labor and improving efficiency.

In one embodiment of the invention, the aluminum liquid distribution system is formed by connecting a transfer launder and an aluminum liquid distributor with each other; the aluminum liquid distribution system 2 is used for ensuring that the aluminum liquid distributed in each casting mold is uniform.

In one embodiment of the invention, the robot slag removing machine is arranged on the rear end side face of the aluminum liquid distributor and is formed by mutually connecting a walking device, a rotating device, a rocker beam adjusting device, a rocker beam, a machine head adjusting device and a slag removing head part, manual slag removing is replaced, high-temperature roasting is borne, continuous operation can be carried out in a high-temperature environment, and meanwhile, the robot slag removing machine has the function of automatically removing slag from 2-3 cast mold aluminum liquids, so that the working efficiency is greatly improved.

In one embodiment of the invention, the horizontal casting machine consists of a plate conveyor and molds, which are evenly distributed on the plate conveyor.

In one embodiment of the invention, the disc ingot receiving conveyor is in a disc shape, the disc ingot receiving conveyor is installed below the horizontal casting machine, and the surface of the disc ingot receiving conveyor is provided with uniformly distributed iron troughs and is fixed on a rotating frame; the aluminum ingot waste blocks are conveyed out through rotation, and the traditional mode of manually discharging the aluminum ingot waste blocks is broken.

In one embodiment of the invention, the electric chain ingot receiving and supporting device is formed by connecting a driving device, a chain and an ingot receiving plate with each other, and has the function of preventing the casting mould from flying out after reaching the right end of the horizontal casting machine, and the aluminum ingot is limited in the casting mould, rotates to the bottom and falls vertically; the defect that the traditional chain ingot supporting mechanism is driven by the friction force of the casting mould to wear the casting mould is overcome.

In one embodiment of the invention, the cooling conveyor comprises a water tank and a chain plate, wherein the chain plate is arranged in the water tank, and when the chain plate moves, the aluminum ingot also moves forwards and is cooled by water, and the cooling and conveying function is realized.

In one embodiment of the invention, the stacking robot is composed of an S-axis base, a rotary driving device, an L-axis lower arm, a swing driving device, a U-axis upper arm swing and driving device and a T-axis clamp rotary seat, wherein the T-axis clamp rotary seat and the driving device are mutually connected and used for clamping and transferring an aligned and conveyed aluminum ingot layer to a stacking position of a finished product conveyor, and the aluminum ingot layer is orderly stacked, so that the labor is reduced, the automation is realized, and the efficiency is improved.

In one embodiment of the invention, the finished product conveyor is formed by mutually connecting a driving wheel, a driven wheel, a tensioning device, a limiting mechanism and a chain plate component and is used for conveying the aluminum ingots which are orderly stacked to the next process.

In one embodiment of the invention, the automatic bundling machine is formed by mutually connecting a servo system, a belt penetrating device and a steel belt, and is used for replacing manual bundling, realizing automatic belt releasing, tensioning, locking and cutting, reducing manpower and improving efficiency.

In one embodiment of the invention, the online weighing device is arranged on the finished product conveyor and is formed by mutually connecting the lifting system, the control system and the electronic scale, so that the prior offline weighing mode is replaced, the processes and the labor are reduced, the time is saved, the efficiency is improved, and the cost is saved.

In one embodiment of the invention, the laser marking machine for aluminum ingot stacks is arranged on a finished product conveyor and is formed by mutually connecting an operating platform, a control system, a lifting mechanism of the marking machine, a forward (backward) mechanism of the marking machine and a marking head, and the laser marking machine has the function of laser marking information of the aluminum ingot stacks 16 on the side surfaces of aluminum ingots through the marking head, so that the mode of manually pasting paper labels under a line is replaced, the time is saved, printing paper is saved, and the aluminum ingot stacks are not easy to damage.

In one embodiment of the invention, the warehousing plate chain is formed by connecting a driving device and chain plates, and conveys the aluminum ingot stacks 16 to the aluminum ingot warehouse to replace a forklift, thereby reducing the tail gas pollution of an indoor forklift, saving time, saving cost and improving efficiency.

In one embodiment of the present invention, the electrical control system includes a power supply, switches, control buttons, plc, various sensors, detection elements, etc. for controlling the entire system.

Compared with the prior art, the aluminum ingot casting machine provided by the invention is additionally provided with the automatic aluminum liquid flow regulation, the slag beating robot, the automatic bundling machine, the online weighing, the online marking and the delivery device, so that the full automation is realized, the time is saved, the production efficiency is greatly improved, the cost is saved, the operation is convenient and easy, the operation is easy under the existing conditions, and the purpose of the invention is realized.

The features of the present invention will be apparent from the accompanying drawings and from the detailed description of the preferred embodiments which follows.

Drawings

FIG. 1 is a schematic structural view of an aluminum pig casting machine according to the present invention.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.