阅读说明：本技术 带有运行故障检测功能的摇动给料器 (Shaking feeder with operation fault detection function ) 是由 任柏青 秦绍恒 栾常君 祁新坤 李浩然 张进 宋巍 于 2020-05-22 设计创作，主要内容包括：本发明提供一种带有运行故障检测功能的摇动给料器,包括设置在炉体下煤料口下方的给料槽,所述给料槽的后端连接有驱动装置,所述给料槽的前端具有出料口,在所述给料槽的运煤方向上具有至少一个固定在所述给料槽上方的故障检测装置；所述故障检测装置包括支座,所述支座内转动连接有连杆,且所述连杆的一端与摆动检测开关连接,所述连杆的下表面固定有竖直设置的挡板,所述挡板与所述炉体下煤料口的外壁之间连接有复位弹簧,且所述支座下表面固定有竖直设置的限位挡板。本发明在煤料送给不均匀或者没有煤料下落时,会及时发送故障信息,提示操作人员进行处理,同时本装置可以和设备其他功能实现连锁控制,提高设备自动化水平。(The invention provides a shaking feeder with an operation fault detection function, which comprises a feeding groove arranged below a coal material opening under a furnace body, wherein the rear end of the feeding groove is connected with a driving device, the front end of the feeding groove is provided with a material outlet, and at least one fault detection device fixed above the feeding groove is arranged in the coal conveying direction of the feeding groove; the fault detection device comprises a support, a connecting rod is connected in the support in a rotating mode, one end of the connecting rod is connected with a swing detection switch, a vertically-arranged baffle is fixed to the lower surface of the connecting rod, a reset spring is connected between the baffle and the outer wall of a coal material opening of the furnace body, and a vertically-arranged limit baffle is fixed to the lower surface of the support. The invention can timely send fault information to prompt an operator to process when the coal material is not uniformly fed or the coal material does not fall, and meanwhile, the device can realize interlocking control with other functions of the equipment, thereby improving the automation level of the equipment.)

1. A shaking feeder with an operation fault detection function is characterized by comprising a feeding groove arranged below a coal opening under a furnace body, wherein the feeding groove is used for throwing coal falling from the coal opening under the furnace body into a feeding port of a coal box of tamping equipment in front of the feeding groove, the rear end of the feeding groove is connected with a driving device for driving the feeding groove to reciprocate between the coal opening under the furnace body and the feeding port of the coal box of the tamping equipment, the front end of the feeding groove is provided with a discharging port, and at least one fault detection device fixed above the feeding groove is arranged in the coal conveying direction of the feeding groove;

the fault detection device comprises a support fixed above the feeding groove, a connecting rod is connected to the support in a rotating mode, one end of the connecting rod penetrates out of the support and is connected with the swing detection switch, a baffle plate is vertically arranged and fixed to the lower surface of the connecting rod, a reset spring is connected between the baffle plate and the outer wall of the furnace body feed opening, and a limit baffle plate is vertically arranged and fixed to the lower surface of the support.

2. The rock feeder with operation failure detection function according to claim 1, wherein the driving means includes a rock feeder driving motor, a swing link, and a plurality of fixed support rollers; the output end of the driving motor of the shaking feeder is hinged with the rear end of the swing rod through a crank, the front end of the swing rod is hinged with the rear end of the feeding trough, and the fixed support rollers are uniformly arranged and fixed below the feeding trough and movably connected with the bottom of the feeding trough.

3. The rock feeder with operation failure detection function as claimed in claim 1 or 2, wherein the bottom of the baffle is higher than the bottom plate of the feeding trough and lower than the side wall of the feeding trough, and the bottom of the limit baffle is higher than the side wall of the feeding trough.

Technical Field

The invention relates to the technical field of metallurgical coking, in particular to a shaking feeder with an operation fault detection function.

Background

With the sustainable development of the country, the country pays more and more attention to the comprehensive utilization of resources. A certain amount of low-quality coal can be mixed in the tamping coking coal blending to replace high-quality coal for coking, so that the tamping coal coking cost is low, and the quality of coke can be improved under the condition of the same coal blending. Tamping coke oven machinery is currently the mainstream product of domestic coking equipment.

The shaking feeder in the tamping coke oven equipment is a key equipment, and has the main functions of sending coal in a coal tower of an oven body into a vehicle-mounted coal box of a tamping coal charging car through a feeding groove device of the shaking feeder, tamping bulk coal into coal cakes with certain rigidity through a tamping machine, and finally sending the formed coal cakes into a carbonization chamber of the oven body for high-temperature carbonization to form coke. The coal charging mode of the tamping coke oven belongs to the side coal charging technology, and the following problems are caused in the process that coal materials are fed into a vehicle-mounted coal box through a shaking feeder: 1. the blanking of the furnace body coal tower is uneven, so that the height of coal in the vehicle-mounted coal box is low, and the control is difficult; 2. the furnace body coal tower feed opening blocks up easily, discovers untimely, leads to in the tamping hammer pole directly falls into the coal bunker, the damage tamping hammer pole. The blanking condition is observed only by tamping workers at present, but the feeding uniformity condition cannot be mastered. The control of the feeder feed rate of the shake feeder is an important factor affecting the stability of the tamped coal cake.

At the present stage, no technology is available for detecting the operation failure of the shaking feeder.

Disclosure of Invention

In view of the above-mentioned technical problem, a rock feeder with an operation failure detection function is provided.

The technical means adopted by the invention are as follows:

a shaking feeder with an operation fault detection function comprises a feeding groove arranged below a coal port under a furnace body, wherein the feeding groove is used for throwing coal falling from the coal port under the furnace body into a feeding port of a coal box of tamping equipment in front of the feeding groove, the rear end of the feeding groove is connected with a driving device for driving the feeding groove to reciprocate between the coal port under the furnace body and the feeding port of the coal box of the tamping equipment, the front end of the feeding groove is provided with a discharging port, and at least one fault detection device fixed above the feeding groove is arranged in the coal conveying direction of the feeding groove;

the fault detection device comprises a support fixed above the feeding groove, a connecting rod is connected to the support in a rotating mode, one end of the connecting rod penetrates out of the support and is connected with the swing detection switch, a baffle plate is vertically arranged and fixed to the lower surface of the connecting rod, a reset spring is connected between the baffle plate and the outer wall of the furnace body feed opening, and a limit baffle plate is vertically arranged and fixed to the lower surface of the support.

The driving device comprises a shaking feeder driving motor, a swinging rod and a plurality of fixed support rollers; the output end of the driving motor of the shaking feeder is hinged with the rear end of the swing rod through a crank, the front end of the swing rod is hinged with the rear end of the feeding trough, and the fixed support rollers are uniformly arranged and fixed below the feeding trough and movably connected with the bottom of the feeding trough.

The bottom of baffle is higher than the bottom plate of feed trough, and is less than the lateral wall of feed trough, the bottom of limit baffle is higher than the lateral wall of feed trough.

In the use state: the alarm time of the swing detection switch is set before use, the swing detection switch is not triggered within the set time, the swing detection switch gives an alarm, the output end of a driving motor of the swing feeder is shaken to rotate during use, the swing rod is further driven to move, the feeding trough moves back and forth, coal in the coal feeding port at the lower part of the furnace body falls into the feeding trough, the feeding trough moves forward, the coal in the feeding trough touches the baffle in the moving process, the baffle further drives the connecting rod to rotate, the swing detection switch is touched to form a signal, the signal is sent to the PLC system to be recorded, the coal in the feeding trough is thrown into the feeding port of the coal box of the tamping equipment by the feeding trough, then the feeding trough returns to the original position, and the baffle resets under the action of the reset spring and the limit baffle at the moment, and the action cycle is completed. When no coal exists in the feeding trough, the feeding trough cannot touch the baffle plate in the moving process, and then the swing detection switch gives an alarm.

Because the feeding trough sends the coal each time, can strike the baffle and drive swing detection switch and form a signal. At the initial stage of debugging, the number of times of moving of the complete briquette feeding trough of tamping is recorded, and the numerical value of the number of times can be used for judging whether briquette molding is even. When the number of times of movement of the feed chute is too small, the coal charge can be replenished by continuing the feeding.

Compared with the prior art, the invention has the following advantages:

1. counting is carried out through the swing detection switch, and the feeding amount of each shaking feeder is determined to be consistent, so that the uniform feeding of the coal material can be ensured;

2. the operation fault detection function of the shaking feeder can timely send fault information when coal is fed to uneven or no coal falls, and prompts an operator to process the fault information.

3. The operation fault detection device is reliable and practical, is convenient to manufacture, and is convenient to increase on the site of the existing tamping coke oven.

4. The operation fault detection of shaking the feeder is used to the detection technique, places in the feed trough top at induction system, and the design is novel, can solve the long-term technological problem who exists of shaking the feeder.

Based on the reasons, the invention can be widely popularized in the fields of metallurgical coking and the like.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a side view of a shaker feeder with operational failure detection in an embodiment of the present invention.

Fig. 2 is a front view (with the drive removed) of the shaker feeder with an operational failure detection function according to an embodiment of the present invention.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. Any specific values in all examples shown and discussed herein are to be construed as exemplary only and not as limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.

In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description only, and in the absence of any contrary indication, these directional terms are not intended to indicate and imply that the device or element so referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore should not be considered as limiting the scope of the present invention: the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of the present invention should not be construed as being limited.

As shown in fig. 1-2, a shaking feeder with operation failure detection function comprises a feeding trough 9 disposed below a furnace body lower coal port 1, wherein the feeding trough 9 is used for throwing coal falling from the furnace body lower coal port 1 into a feeding port of a tamping equipment coal box 2 in front of the feeding trough 9, a driving device for driving the feeding trough 9 to reciprocate between the furnace body lower coal port 1 and the feeding port of the tamping equipment coal box 2 is connected to the rear end of the feeding trough 9, a discharging port is disposed at the front end of the feeding trough 9, and three failure detection devices fixed above the feeding trough 9 are disposed in a coal conveying direction of the feeding trough 9;

the fault detection device is including fixing the support 10 of feed trough 9 top, support 10 fixes on the furnace body, the support 10 internal rotation is connected with connecting rod 11, just the one end of connecting rod 11 is worn out support 10 is connected with swing detection switch 13, the lower fixed surface of connecting rod 11 has the baffle 12 of vertical setting, baffle 12 with be connected with reset spring 14 between the outer wall of furnace body feed opening 1, just support 10 lower fixed surface has the limit baffle 15 of vertical setting.

The driving device comprises a shaking feeder driving motor 6, a swinging rod 7 and a plurality of fixed support rollers 8; the output end of the driving motor 6 of the shaking feeder is hinged with the rear end of the swing rod 7 through a crank, the front end of the swing rod 7 is hinged with the rear end of the feeding trough 9, and the fixed support rollers 8 are uniformly arranged and fixed on the furnace body below the feeding trough 9 and are movably connected with the bottom of the feeding trough 9.

The bottom of the baffle 12 is higher than the bottom plate of the feeding trough 9 and lower than the side wall of the feeding trough 9, and the bottom of the limiting baffle 15 is higher than the side wall of the feeding trough 9.

In the use process, the driving device drives the feeding groove 9 to throw coal into the tamping equipment coal box 2, and when coal exists in the feeding groove 9 at every time, the coal in the feeding groove 9 can be impacted with the baffle 12 and triggered by the swing detection switch 13, and after the coal enters the tamping equipment coal box 2, the tamping coal rod 5 on the tamping machine 4 tamps the coal to form the coal briquette 3. When there is no coal in the feed trough 9, it does not trigger the swing detection switch 13, at which time the swing detection switch 13 is not triggered within a specified time, an alarm is sounded.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.