阅读说明：本技术 鱼雷罐主站控制系统、混凝土配送系统及配送方法 (Torpedo tank master station control system, concrete distribution system and distribution method ) 是由 汤杰 钟东旭 李昌州 魏国俊 左德发 席菲菲 杜木杨 胡小川 程双江 肖大海 文 于 2020-05-18 设计创作，主要内容包括：本发明公开了一种鱼雷罐主站控制系统,包括数据处理中心,数据处理中心的信号输入端与多个叫料信号输入点的信号输出端进行通讯,数据处理中心对叫料信号输入点的输入信息进行统计、整理、排序,生成混凝土搅拌任务和鱼雷罐输送任务,并将混凝土搅拌任务传输至混凝土搅拌站控制中心,将鱼雷罐输送任务传输至鱼雷罐控制器；本发明还涉及了包含鱼雷罐主站控制系统的混凝土配送系统及配送方法；本系统和方法能够实现生产线、混凝土搅拌站以及鱼雷罐车三者之间信息共享,有机统一,能控制混凝土搅拌站自动配比搅拌以及鱼雷罐车自动配送的混凝土配送系统,提高了混凝土的输送效率。(The invention discloses a torpedo tank master station control system which comprises a data processing center, wherein the signal input end of the data processing center is communicated with the signal output ends of a plurality of material calling signal input points, the data processing center carries out statistics, sorting and sequencing on input information of the material calling signal input points to generate a concrete stirring task and a torpedo tank conveying task, the concrete stirring task is transmitted to a concrete stirring station control center, and the torpedo tank conveying task is transmitted to a torpedo tank controller; the invention also relates to a concrete distribution system comprising the torpedo tank master station control system and a distribution method; the system and the method can realize information sharing among the production line, the concrete mixing station and the torpedo car, are organically unified, can control the concrete distribution system for automatic proportioning and mixing of the concrete mixing station and automatic distribution of the torpedo car, and improve the conveying efficiency of concrete.)

1. The utility model provides a torpedo ladle main website control system which characterized by: the material calling system comprises a data processing center (3), wherein a signal input end of the data processing center (3) is communicated with signal output ends of a plurality of material calling signal input points (1); the data processing center (3) counts, sorts and sequences the input information of the material calling signal input point (1), generates a concrete mixing task and a torpedo tank conveying task, and transmits the concrete mixing task to the concrete mixing station control center (4); the torpedo car transport task is transmitted to a torpedo car controller (5).

2. The torpedo master station control system of claim 1 wherein: the data processing center (3) comprises a material calling information statistic module (31); the called material information counting module (31) counts the called material information according to the input information on the called material signal input point (1), and sequences the called material information to generate a concrete mixing task and a torpedo tank conveying task.

3. The torpedo master station control system of claim or 2 wherein: the data processing center (3) also comprises a concrete production task sequencing module (32); the concrete production task ordering module (32) finds a concrete mixing host capable of executing a mixing task according to an ordering result generated by the called material information statistical module (31) by combining the priority level of each production line and the working state of the concrete mixing plant host, forms the concrete mixing task, and transmits the concrete mixing task to the concrete mixing plant control center (4); and distributing the discharge ports according to the tracks where the torpedoes involved in the torpedo car conveying task are located.

4. The torpedo master station control system of claim 3 wherein: the data processing center (3) also comprises a torpedo tank conveying task distribution module (33); and the torpedo tank conveying task distribution module (33) selects torpedo tanks covering the material receiving ports corresponding to the material discharging ports and the material calling production line to convey according to the sequencing results generated by the material calling information statistic module (31) and the positions of the material discharging ports to form torpedo tank conveying tasks, and transmits the torpedo tank conveying tasks to the torpedo tank controller (5).

5. The control system of a torpedo master station as claimed in any one of claims 1 to 4 wherein: the data processing center (3) is communicated with the material calling signal input points (1) through an Ethernet communication module (2);

the data processing center (3) is communicated with the concrete mixing plant control center (4) and the torpedo tank controller (5) through a wireless communication module.

6. A concrete delivery system is characterized in that: further comprising the torpedo car master station control system of any of claims 1 to 4; and the signal output end of the torpedo tank master station control system is respectively in information interaction with a torpedo tank controller (5) in the torpedo tank master station and a concrete mixing plant control center (4) in the concrete mixing plant.

7. The concrete dispensing system of claim 6 wherein: the system is characterized by also comprising an industrial personal computer (6), wherein a concrete mixing station work task database (61), a material calling database (62) and a torpedo tank conveying task database (63) are arranged in the industrial personal computer (6);

the signal output end of a concrete production task sequencing module (32) in the torpedo tank master station control system is connected with the signal input end of a concrete mixing station work task database (61); the signal output end of the work task database (61) of the concrete mixing plant is in information interaction with the control center (4) of the concrete mixing plant;

the signal output end of a torpedo car conveying task allocation module (33) in the torpedo car master station control system is connected with the signal input end of the torpedo car conveying task database (63); the signal output end of the torpedo car conveying task database (63) is in information interaction with the torpedo car controller (5);

the signal output end of a material calling information statistic module (31) in the torpedo tank master station control system is connected with the signal input end of the material calling database (62); the signal output end of the material calling database (62) is connected with a human-computer interaction interface, and data entry of the material calling database (62) is carried out through the human-computer interaction interface.

8. A concrete delivery system according to any one of claims 6 or 7 wherein: the torpedo ladle master station control system is arranged in the concrete mixing plant or the torpedo ladle master station control system and the concrete mixing plant are arranged in parallel.

9. A concrete distribution method is applied to a concrete distribution system and is characterized by comprising the following steps:

the torpedo tank master station control system receives the material calling information, the working information of the concrete mixing host and the conveying information of the torpedo tank;

the torpedo tank master station control system selects a concrete mixing host capable of executing a mixing task to perform the mixing task according to the priority level of each production line and by combining the working information of the concrete mixing station host; the torpedo ladle master station control system distributes the discharge ports according to the production line and the conveying information of the torpedo ladles;

and the torpedo tank master station control system selects the torpedo tank capable of executing the transportation task according to the discharge port and the conveying information of the torpedo tank.

10. The concrete dispensing method of claim 9, wherein: the material calling information is input by a material calling signal input point (1) on each production line;

the material calling information comprises material calling time, concrete type, concrete volume and production line information of a material calling point;

the working information of the concrete mixing host machine is divided into a mixing state and a standby state; if the concrete is in a stirring state, the model number and the volume of the concrete being stirred and the time required for completing the stirring task are also included;

the conveying information of the torpedo tank comprises production line information of the torpedo tank, distribution state/task waiting state of the torpedo tank, running speed of the torpedo tank, running position of the torpedo tank and distance information of the torpedo tank from a discharge hole.

Technical Field

The invention relates to the field of building production, in particular to a torpedo tank master station control system, a concrete distribution system and a distribution method.

Background

Concrete from an assembly building production facility needs to be transported from the mixing plant to multiple production lines or to a point of demand. Generally, the production line comprises five production lines such as a special-shaped component line, a prestress line, a stair line, a floor line, a comprehensive line and the like, wherein two material calling points are arranged on the floor line and the comprehensive line, and the rest three production lines are all one material calling point, so that the total number of the seven material calling points is seven. Concrete conveying among seven material calling points on the five lines is generally carried out by four independent running torpedo tank cars, and the existing conveying mode mainly adopts a mode of multipoint manual remote control and point-to-point receiving and conveying. The control of the torpedo tank car is completed by the cooperation of production line workers and mixing station operators, the production line workers and the mixing station workers respectively have an interphone and a torpedo tank remote controller, information exchange is carried out through the interphones, and the movement of the torpedo tank car is controlled through the torpedo tank remote controller.

The existing working process is as follows, when the material is needed to be supplemented in production, a production line worker operates a remote controller of the torpedo tank on hand to control the torpedo tank car to move to a stop station below a concrete mixing station, and simultaneously the production line worker informs the mixing station operator of the required concrete information through an interphone, so that the torpedo tank car is controlled and operated by the mixing station operator. After receiving the information of a production line worker, an operator of the mixing station controls the movement of the torpedo car by operating a manual torpedo car controller according to the requirement and the actual working state of the mixer, so that the torpedo car moves to a specified feed opening under the concrete mixer, and after the torpedo car receives the concrete, the operator of the mixing station informs the production line worker of the information through an interphone and simultaneously operates a manual torpedo car remote controller to control the torpedo car to reach a corresponding production line or a corresponding material calling point.

The existing concrete conveying mode has the following defects:

1. the torpedo cars operate independently, the mixing stations are independent, point-to-point manual communication is achieved, manual allocation is needed for controlling the torpedo cars, the number of devices is large, the automation degree is low, and the transportation efficiency is low;

2. when the torpedo cars on the same track have faults, the torpedo cars on the same track need to complete the transportation task of the faulty torpedo cars, and at the moment, a torpedo car controller for controlling the torpedo cars needs to reciprocate back and forth between two production line workers or two operators of a mixing station to alternately control operation, so that the operation is very inconvenient;

3. information interaction between production line workers and mixing plant operators is realized by means of an interphone, and actually, the information interaction is achieved by means of manual roar, information is not timely conveyed, and labor cost is wasted.

Therefore, the concrete distribution system which can realize information sharing among the production line, the concrete mixing plant and the torpedo car, is organically unified and can control the automatic distribution of the torpedo car is developed by technical personnel in the field.

Disclosure of Invention

In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide a concrete distribution system which can realize information sharing among a production line, a concrete mixing plant and a torpedo car, is organically unified, and can control the automatic distribution of the torpedo car.

In order to achieve the purpose, the invention provides a torpedo tank master station control system which comprises a data processing center, wherein a signal input end of the data processing center is communicated with signal output ends of a plurality of material calling signal input points, the data processing center carries out statistics, sorting and sequencing on input information of the material calling signal input points to generate a concrete stirring task and a torpedo tank conveying task, the concrete stirring task is transmitted to a concrete stirring station control center, and the torpedo tank conveying task is transmitted to a torpedo tank controller.

Further, the data processing center comprises a material calling information counting module, and the material calling information counting module counts the material calling information according to the input information on the material calling signal input points, sorts the material calling information and generates a concrete mixing task and a torpedo tank conveying task.

Furthermore, the data processing center also comprises a concrete production task sequencing module, the concrete production task sequencing module finds a concrete mixing host capable of executing the mixing task according to a sequencing result generated by the material calling information counting module by combining the priority level of each production line and the working state of the concrete mixing station host to form the concrete mixing task, transmits the concrete mixing task to the concrete mixing station control center, and distributes discharge ports according to the track where the torpedo tanks related to the torpedo tank conveying task are located.

And further, the data processing center also comprises a torpedo tank conveying task distribution module, the torpedo tank conveying task distribution module selects the torpedo tank covering the material receiving port corresponding to the material outlet and the material calling production line to convey according to the sequencing result generated by the material calling information statistical module and the position of the material outlet, so that a torpedo tank conveying task is formed, and the torpedo tank conveying task is transmitted to the torpedo tank controller.

Preferably, the data processing center communicates with each material calling signal input point through an Ethernet communication module;

the data processing center is communicated with the concrete mixing plant control center and the torpedo tank controller through a wireless communication module.

The signal output end of the torpedo tank master station control system respectively carries out information interaction with a torpedo tank controller in the torpedo tank master station and a concrete mixing plant control center in a concrete mixing plant.

The system further comprises an industrial personal computer, wherein a concrete mixing station work task database, a material calling database and a torpedo tank conveying task database are arranged in the industrial personal computer;

the signal output end of a concrete production task sequencing module in the torpedo tank master station control system is connected with the signal input end of a concrete mixing station work task database, and the signal output end of the concrete mixing station work task database is in information interaction with a concrete mixing station control center;

the signal output end of a torpedo tank conveying task allocation module in the torpedo tank master station control system is connected with the signal input end of a torpedo tank conveying task database, and the signal output end of the torpedo tank conveying task database is in information interaction with a torpedo tank controller;

the signal output end of a material calling information statistic module in the torpedo tank master station control system is connected with the signal input end of a material calling database, the signal output end of the material calling database is connected with a human-computer interaction interface, and data entry of the material calling database is carried out through the human-computer interaction interface.

Preferably, the torpedo car master station control system is arranged in the concrete mixing plant or the torpedo car master station control system and the concrete mixing plant are arranged in parallel.

A concrete distribution method is applied to a concrete distribution system and comprises the following steps:

the torpedo tank master station control system receives the material calling information of the material calling point, the working information of the concrete mixing host and the conveying information of the torpedo tank;

the torpedo tank master station control system selects a concrete mixing master machine capable of executing a mixing task to perform the mixing task according to the priority level of each production line and by combining the working information of the concrete mixing station master machine, and distributes discharge ports according to the production lines and the conveying information of torpedo tanks;

and the torpedo tank master station control system selects the torpedo tank capable of executing the transportation task according to the discharge port and the conveying information of the torpedo tank.

Preferably, the material calling information is input through material calling signal input points on each production line;

the material calling information comprises material calling time, concrete type, concrete volume and production line information of a material calling point;

the working information of the concrete mixing host machine is divided into a mixing state and a standby state, and if the working information is in the mixing state, the working information also comprises the type and the volume of concrete being mixed and the time required for completing a mixing task;

the conveying information of the torpedo tank comprises production line information of the torpedo tank, distribution state/task waiting state of the torpedo tank, running speed of the torpedo tank, running position of the torpedo tank and distance information of the torpedo tank from a discharge hole.

The production line material calling terminal, the concrete mixing station and the torpedo tank are organically unified, and information interaction is carried out through the Ethernet or the wireless module, so that the production line material calling terminal, the concrete mixing station and the torpedo tank form an organic whole; after a production line worker calls materials, the mixing station automatically performs proportioning and mixing according to the material calling information, and the torpedo tank automatically completes concrete conveying, so that unattended operation and automatic operation are realized; the problems that the existing manual control is all close to roar, information is not timely conveyed, and distribution efficiency is low are solved; meanwhile, the running state of the torpedo tank is tracked by using the wireless communication module, so that the torpedo tank car is convenient to manage; finally, in the concrete delivery system, still be equipped with the industrial computer, carry the task to combine through various databases in the industrial computer and the concrete mixing task and the torpedo jar of torpedo jar main website control system, can carry out overall distribution task to mixing plant host computer, material receiving port and torpedo jar, further realized delivery system's intellectuality, unmanned, great promotion delivery efficiency.

Drawings

FIG. 1 is a diagram of the distribution of rails, material loading points and loading points in the present invention;

FIG. 2 is a schematic block diagram of embodiment 1 of the present invention;

FIG. 3 is a schematic block diagram of embodiment 2 of the present invention;

fig. 4 is a first network schematic diagram of embodiment 2 of the present invention;

FIG. 5 is a second network schematic diagram according to embodiment 2 of the present invention;

FIG. 6 is a logic diagram of the workflow of embodiment 2 of the present invention;

in the figure: 1-material signal input point; 2-Ethernet communication module; 3-a data processing center; 31-material calling information statistic module; 32-concrete production task sequencing module; 33-torpedo ladle transport task allocation module; 4-concrete mixing plant control center; 5-a torpedo car controller; 6-an industrial personal computer; 61-a concrete mixing plant work task database; 62-called material database; 63-Torpedo tank transport mission database.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and examples, wherein the terms "upper", "lower", "left", "right", "inner", "outer", and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings, which is for convenience and simplicity of description, and does not indicate or imply that the referenced devices or components must be in a particular orientation, constructed and operated in a particular manner, and thus should not be construed as limiting the present invention. The terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.