Coating for improving emissivity of zirconia fiber and preparation method thereof

文档序号:1387972 发布日期:2020-08-18 浏览:36次 中文

阅读说明:本技术 一种提高氧化锆纤维辐射率的涂层及其制备方法 (Coating for improving emissivity of zirconia fiber and preparation method thereof ) 是由 王国辉 何巍 刘立新 刘树仁 陈红波 董瑞涛 廖锡广 刘强 于 2020-05-07 设计创作,主要内容包括:本发明涉及一种提高氧化锆纤维辐射率的涂层及其制备方法,使得更多热量反射出去而不是被氧化锆纤维吸收,属于氧化锆纤维高温热防护材料技术领域。目的是为了提高氧化锆纤维的高温辐射率,在室温下在氧化锆纤维表面涂覆一层涂层,然后,涂层在高温环境下反应生成高温反射涂层。未处理的氧化锆纤维,在1600℃下的辐射率为0.63,而高温处理处理的氧化锆纤维1600℃下的辐射率为0.83。(The invention relates to a coating for improving the emissivity of zirconia fiber and a preparation method thereof, which can reflect more heat but not absorb the heat by the zirconia fiber, and belongs to the technical field of zirconia fiber high-temperature thermal protection materials. The method aims to improve the high-temperature radiance of the zirconia fiber, a layer of coating is coated on the surface of the zirconia fiber at room temperature, and then the coating reacts at high temperature to generate a high-temperature reflecting coating. Untreated zirconia fibers had an emissivity of 0.63 at 1600 c, while high temperature treated zirconia fibers had an emissivity of 0.83 at 1600 c.)

1. A coating for improving emissivity of zirconia fiber, which is characterized in that: the coating comprises the following raw materials of boron oxide, calcium oxide, silicon oxide and siloxane, wherein the mass content of the boron oxide is 10-20 parts, the mass content of the calcium oxide is 10-30 parts, and the mass content of the silicon oxide is 10-40 parts calculated by taking the mass of the siloxane as 100 parts.

2. The coating for increasing the emissivity of a zirconia fiber of claim 1, wherein: the siloxane has a number average molecular weight of 500 to 2000.

3. The coating for increasing the emissivity of a zirconia fiber of claim 2, wherein: the siloxane number average molecular weight was 500.

4. The coating for increasing the emissivity of a zirconia fiber of claim 1, wherein: the siloxane is methyl propenyl siloxane.

5. A method for preparing a coating for improving the emissivity of zirconia fibers is characterized by comprising the following steps:

firstly, mixing raw materials of a coating, and stirring to obtain a mixture;

secondly, soaking the zirconia fiber in the mixture obtained in the first step;

and thirdly, treating the soaked zirconia fiber at 200-300 ℃ for 100-150 minutes, then treating the zirconia fiber at 600-800 ℃ for 20-30 minutes, finally treating the zirconia fiber at 1500-1650 ℃ for 20-30 minutes, and naturally cooling the zirconia fiber to room temperature to obtain the zirconia fiber with the coating.

6. The method for preparing a coating for improving emissivity of zirconia fiber according to claim 5, wherein the coating comprises: in the first step, the stirring speed is 300-400 r/min.

7. The method for preparing a coating for improving emissivity of zirconia fiber according to claim 5, wherein the coating comprises: in the first step, the stirring time is 20-40 minutes.

8. The method for preparing a coating for improving emissivity of zirconia fiber according to claim 5, wherein the coating comprises: in the second step, the zirconia fiber is soaked in the mixture obtained in the first step and is mechanically stirred.

9. The method for preparing a coating for improving emissivity of zirconia fiber as claimed in claim 8, wherein: the stirring speed is 10-30 r/min.

10. The method for preparing a coating for improving emissivity of zirconia fiber as claimed in claim 8, wherein: the stirring time is 150-200 minutes.

Technical Field

The invention relates to a coating for improving the emissivity of zirconia fiber and a preparation method thereof, which can reflect more heat but not absorb the heat by the zirconia fiber, and belongs to the technical field of zirconia fiber high-temperature thermal protection materials.

Background

Heat transfer is a complex phenomenon that is often divided into three basic modes, namely heat conduction, heat convection and heat radiation, and the heat transfer phenomena encountered in production and life are often different primary and secondary combinations of the three basic modes. In aluminum production, steel production and even rocket engine operation, the generated heat is generally spread outwards in the form of radiation, which makes the heat protection material have to have high reflection capability, i.e. the heat can be reflected as much as possible, and currently, research shows that the high-temperature emissivity of the zirconia fiber is about 0.65, and a large lifting space is provided. The high-temperature emissivity is generally related to the properties of the material and the surface finish of the material, and the smoother surface emissivity is higher under the condition of the same material, because the surface of the zirconia fiber has a plurality of defects, the high-temperature emissivity of the zirconia fiber is weakened to a certain extent. It has been found that smooth silica has a very high emissivity, typically around 0.88 at high temperatures.

In another aspect, the zirconia is an amphoteric oxide-that is, theoretically soluble in both strong acids and strong bases. However, the actual conditions are as follows: zirconia is a very typical atomic crystal, and the oxygen affinity of Zr is very strong, that is, the Zr — O chemical bond is very stable and difficult to break, that is, its hardness is very high, chemical inertness is very strong, and it is difficult to perform chemical reaction under non-extreme conditions. It is difficult to have a suitable polishing agent because of the relatively stable nature of zirconia. In addition, the difficult reaction is mainly that the ZrO2 crystal has high stability, the kinetic activity is poor, and the reaction rate at room temperature is slow, because a high-emissivity coating is difficult to be formed on the surface of the zirconia.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: overcomes the defects of the prior art and provides a coating for improving the radiation rate of zirconia fiber and a preparation method thereof.

The technical solution of the invention is as follows:

the coating for improving the radiation rate of the zirconia fiber comprises the raw materials of boron oxide, calcium oxide, silicon oxide and siloxane, wherein the number average molecular weight of the siloxane is 500-2000, the mass content of the boron oxide is 10-20 parts, the mass content of the calcium oxide is 10-30 parts and the mass content of the silicon oxide is 10-40 parts based on 100 parts of the siloxane.

A method of preparing a coating for increasing the emissivity of zirconia fibers, the method comprising the steps of:

firstly, mixing and stirring raw materials of a coating, wherein the mechanical stirring speed is 300-400 rpm, and the stirring time is 20-40 minutes to obtain a mixture;

secondly, soaking the zirconia fiber in the mixture obtained in the first step, and mechanically stirring, wherein the mixture is processed at a stirring speed of 10-30 rpm for 150-200 minutes due to high viscosity of the mixture, and the zirconia fiber cannot be damaged at a low stirring speed;

and thirdly, removing small molecules of the soaked zirconia fiber at 200-300 ℃ for 100-150 minutes, removing organic molecules of the pretreated zirconia fiber at 600-800 ℃ for 20-30 minutes, treating the zirconia fiber at 1500-1650 ℃ for 20-30 minutes, and naturally cooling to room temperature to obtain the zirconia fiber with the coating.

And (3) carrying out high-temperature radiance test on the obtained zirconium oxide fiber with the coating, and testing the high-temperature radiance of the modified zirconium oxide fiber by adopting a hemisphere radiance (emissivity) detector at 1600 ℃.

Advantageous effects

The method aims to improve the high-temperature radiance of the zirconia fiber, a layer of coating is coated on the surface of the zirconia fiber at room temperature, and then the coating reacts at high temperature to generate a high-temperature reflecting coating. Untreated zirconia fibers had an emissivity of 0.63 at 1600 c, while high temperature treated zirconia fibers had an emissivity of 0.83 at 1600 c.

Detailed Description

The invention is further illustrated by the following examples, without restricting its application to the examples given.

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