Fault diagnosis device for cylinder pressure sensor
阅读说明:本技术 缸压传感器的故障诊断装置 (Fault diagnosis device for cylinder pressure sensor ) 是由 藤原颂示 桥本英俊 奥村拓仁 中川滋 鸟居和 木下真幸 津村雄一郎 田中大介 每熊泰 于 2019-07-22 设计创作,主要内容包括:本发明的目的在于,提高缸压传感器故障诊断的正确度。本发明中的缸压传感器的故障诊断装置(100)具备缸压传感器(SW6)和诊断部(111)。诊断部(111)具有:读取部(1113),读取相对于压缩上止点而言滞后特定曲轴转角的最高点后时间点处的缸压传感器的信号和相对于压缩上止点而言提前特定曲轴转角的最高点前时间点处的缸压传感器的信号;故障判定部(1112),当最高点后时间点处的缸压传感器的信号值和最高点前时间点处的缸压传感器的信号值的差额的大小超过预先设定的阈值时,判定为缸压传感器故障。(The purpose of the present invention is to improve the accuracy of cylinder pressure sensor failure diagnosis. A failure diagnosis device (100) for a cylinder pressure sensor is provided with a cylinder pressure sensor (SW 6) and a diagnosis unit (111). The diagnosis unit (111) has: a reading unit (1113) that reads a signal of the cylinder pressure sensor at a time point after the peak of the specific crank angle with respect to the compression top dead center and a signal of the cylinder pressure sensor at a time point before the peak of the specific crank angle with respect to the compression top dead center; and a failure determination unit (1112) that determines that the cylinder pressure sensor has failed when the magnitude of the difference between the signal value of the cylinder pressure sensor at the time point after the maximum point and the signal value of the cylinder pressure sensor at the time point before the maximum point exceeds a preset threshold value.)
1. A failure diagnosis device of a cylinder pressure sensor, comprising:
a cylinder pressure sensor that is provided in a combustion chamber facing an engine mounted on an automobile and outputs a signal corresponding to a pressure in the combustion chamber;
a diagnosis unit that receives a signal input from the cylinder pressure sensor and diagnoses a failure of the cylinder pressure sensor based on the signal from the cylinder pressure sensor;
wherein the diagnosis section includes:
a reading unit that reads a signal of the cylinder pressure sensor at a 1 st time point that lags behind a specific crank angle with respect to a compression top dead center and a signal of the cylinder pressure sensor at a 2 nd time point that advances the specific crank angle with respect to the compression top dead center;
and a determination unit configured to determine that the cylinder pressure sensor is defective when a magnitude of a difference between the signal value of the cylinder pressure sensor at the 1 st time point and the signal value of the cylinder pressure sensor at the 2 nd time point exceeds a preset threshold value.
2. The cylinder pressure sensor malfunction diagnosis device according to claim 1, characterized in that:
the diagnostic unit makes the threshold smaller than the threshold when the engine speed is low when the engine speed is high.
3. The cylinder pressure sensor malfunction diagnosis device according to claim 1, characterized in that:
the diagnostic unit makes the threshold larger than the threshold when the amount of air filled in the combustion chamber is large than the amount of air in the combustion chamber is small.
4. The cylinder pressure sensor malfunction diagnosis device according to claim 2, characterized in that:
the diagnostic unit makes the threshold larger than the threshold when the amount of air filled in the combustion chamber is large than the amount of air in the combustion chamber is small.
5. The cylinder pressure sensor malfunction diagnosis device according to claim 1, characterized in that:
the determination unit repeatedly performs the comparison between the difference and the threshold;
the determination unit determines that the cylinder pressure sensor is defective when the determination unit determines that the magnitude of the difference exceeds the threshold value is performed a plurality of times in succession.
6. The cylinder pressure sensor malfunction diagnosis device according to claim 2, characterized in that:
the determination unit repeatedly performs the comparison between the difference and the threshold;
the determination unit determines that the cylinder pressure sensor is defective when the determination unit determines that the magnitude of the difference exceeds the threshold value is performed a plurality of times in succession.
7. The cylinder pressure sensor malfunction diagnosis device according to claim 3, characterized in that:
the determination unit repeatedly performs the comparison between the difference and the threshold;
the determination unit determines that the cylinder pressure sensor is defective when the determination unit determines that the magnitude of the difference exceeds the threshold value is performed a plurality of times in succession.
8. The cylinder pressure sensor malfunction diagnosis device according to any one of claims 1 to 7, characterized in that:
the diagnostic unit includes a notification unit that notifies when the determination unit determines that the cylinder pressure sensor has failed.
9. The cylinder pressure sensor malfunction diagnosis device according to any 1 of claims 1 to 7, comprising:
an engine control unit that receives a signal input from a sensing unit including at least the cylinder pressure sensor, and operates the engine based on the signal from the sensing unit;
wherein the engine control portion stops the supply of fuel to the engine when the vehicle running interruption fuel condition is satisfied;
the diagnosing portion performs the failure diagnosis of the cylinder pressure sensor when the engine control portion has stopped supplying fuel to the engine.
10. The cylinder pressure sensor malfunction diagnosis device according to claim 1, comprising:
an ignition unit disposed facing the combustion chamber and configured to ignite the air-fuel mixture in the combustion chamber upon receiving an ignition signal from the engine control unit;
with respect to the air-fuel mixture in the combustion chamber, after a part of the air-fuel mixture starts combustion accompanied by flame propagation by forced ignition in the ignition portion, the remaining unburned air-fuel mixture is combusted by self-ignition;
in order to cause the unburned gas-fuel mixture to spontaneously ignite at a target time point, the engine control portion outputs the ignition signal to the ignition portion before the target time point;
the engine control unit also estimates a point in time at which the unburned gas mixture self-ignites based on a signal of the cylinder pressure sensor.
11. The cylinder pressure sensor malfunction diagnosis device according to claim 8, comprising:
an ignition unit disposed facing the combustion chamber and configured to ignite the air-fuel mixture in the combustion chamber upon receiving an ignition signal from the engine control unit;
with respect to the air-fuel mixture in the combustion chamber, after a part of the air-fuel mixture starts combustion accompanied by flame propagation by forced ignition in the ignition portion, the remaining unburned air-fuel mixture is combusted by self-ignition;
in order to cause the unburned gas-fuel mixture to spontaneously ignite at a target time point, the engine control portion outputs the ignition signal to the ignition portion before the target time point;
the engine control unit also estimates a point in time at which the unburned gas mixture self-ignites based on a signal of the cylinder pressure sensor.
Technical Field
The technology disclosed herein relates to a failure diagnosis device for a cylinder pressure sensor.
Background
Patent document 1 describes an abnormality detection device for a cylinder pressure sensor that detects the pressure in an engine combustion chamber. A cylinder pressure sensor of the device has a deformation portion which deforms in response to a cylinder pressure and a strain gauge which is attached to the deformation portion. If the elastic modulus of the deformation portion is increased by a change in the material composition due to the influence of heat or the like, the elastic deformation is difficult, and the gain of the output value of the cylinder pressure sensor is reduced. Then, the device detects the gain of the output value of the cylinder pressure sensor, and diagnoses that the cylinder pressure sensor is abnormal when the gain is low.
In addition, this apparatus diagnoses an abnormality of the engine when the gain of the output value of the cylinder pressure sensor is low and the output waveform has a deviation in time, and diagnoses no abnormality of the cylinder pressure sensor when the gain of the output value of the cylinder pressure sensor is low and the output waveform has no deviation in time, in order to prevent an erroneous diagnosis.
Disclosure of Invention
Technical problem to be solved by the invention
The invention provides a new idea for the gain of the output value of the cylinder pressure sensor after being studied. Specifically, it has been newly found that when the cylinder pressure sensor is damaged by heat or the like and fails, the symmetry of the signal value of the cylinder pressure sensor is broken, and the detailed mechanism is not clear. At this time, the difference between the signal value of the cylinder pressure sensor at the time point advanced by a certain crank angle with respect to the compression top dead center and the signal value of the cylinder pressure sensor at the time point delayed by the same crank angle with respect to the compression top dead center becomes large.
The present inventors have found that the technique described in patent document 1 considers the gain of the output value of the cylinder pressure sensor, but does not consider the symmetry of the output value at all, and therefore there is room for improvement in the accuracy of the abnormality diagnosis.
The technology disclosed herein can improve the accuracy of cylinder pressure sensor failure diagnosis.
Means for solving the problems
The technology disclosed herein relates to a failure diagnosis device for a cylinder pressure sensor. The failure diagnosis device is provided with: a cylinder pressure sensor that is provided in a combustion chamber of an engine mounted on an automobile and outputs a signal corresponding to a pressure in the combustion chamber; and a diagnosis unit which receives a signal input from the cylinder pressure sensor and diagnoses a failure of the cylinder pressure sensor based on the signal from the cylinder pressure sensor.
Then, the diagnosis unit includes: a reading unit that reads a signal of the cylinder pressure sensor at a 1 st time point that lags behind a specific crank angle with respect to a compression top dead center and a signal of the cylinder pressure sensor at a 2 nd time point that advances the specific crank angle with respect to the compression top dead center; and a determination unit configured to determine that the cylinder pressure sensor is defective when a magnitude of a difference between the signal value of the cylinder pressure sensor at the 1 st time point and the signal value of the cylinder pressure sensor at the 2 nd time point exceeds a preset threshold value.
In this case, the diagnostic unit compares the magnitude of the difference between the signal value of the cylinder pressure sensor at the 1 st time point and the signal value of the cylinder pressure sensor at the 2 nd time point with a preset threshold value. When the magnitude of the difference exceeds a threshold value, the determination unit determines that the cylinder pressure sensor is malfunctioning. This makes it possible to more accurately diagnose a failure of the cylinder pressure sensor.
In addition, it can be designed that: the diagnostic unit makes the threshold smaller than a threshold when the engine speed is low when the engine speed is high.
The difference between the signal value of the cylinder pressure sensor at the 1 st time point and the signal value of the cylinder pressure sensor at the 2 nd time point becomes large under the influence of the cooling loss. Although this influence is not related to the failure of the cylinder pressure sensor, it may become an error factor in diagnosing the failure. Therefore, in order to improve the accuracy of the failure diagnosis of the cylinder pressure sensor, it is effective to set the threshold value to be larger than the increased value due to the cooling loss.
On the other hand, when the engine speed is high, the cooling loss per unit time is small, and therefore the difference is small. Therefore, at this time, it is advantageous to improve the accuracy of the failure diagnosis of the cylinder pressure sensor by setting the threshold value smaller than when the rotation number is low.
In addition, it can be designed that: the diagnostic unit makes the threshold larger than a threshold for a small amount of air in the combustion chamber when the amount of air filled in the combustion chamber is large.
When the amount of air filled in the combustion chamber is large, leakage from the joint of the piston ring during compression of the combustion chamber becomes large, and therefore the pressure in the combustion chamber after compression top dead center becomes low. Thus, the difference between the signal value of the cylinder pressure sensor at the 1 st time point and the signal value of the cylinder pressure sensor at the 2 nd time point may become large. Although this influence is not related to the failure of the cylinder pressure sensor, it may become an error factor in diagnosing the failure. Therefore, in order to improve the accuracy of the failure diagnosis of the cylinder pressure sensor, it is effective to set the threshold value to be larger than or equal to the larger value due to the leakage loss.
With the above configuration, the diagnostic unit increases the threshold value when the amount of air filled in the combustion chamber is large as compared to when the amount of air is small. This is advantageous in more accurately diagnosing the failure of the cylinder pressure sensor.
In addition, it can be designed that: the determination unit repeatedly performs the comparison between the difference and the threshold value, and determines that the cylinder pressure sensor is defective when the determination unit determines that the magnitude of the difference exceeds the threshold value a plurality of times in succession.
For example, if the engagement between the components constituting the cylinder pressure sensor changes during the compression stroke, the pressure in the combustion chamber may decrease after compression top dead center. Such a pressure drop is merely a temporary phenomenon, but may lead to an erroneous diagnosis of the cylinder pressure sensor.
In fact, since the pressure in the combustion chamber continuously changes when the cylinder pressure sensor fails, it is advantageous to perform a failure diagnosis of the cylinder pressure sensor more accurately by repeating the determination by the determination unit as described above.
In addition, it can be designed that: the diagnostic unit includes a notification unit that notifies when the determination unit determines that the cylinder pressure sensor has failed.
Through the technical scheme, after the cylinder pressure sensor is informed of the fault message, the cylinder pressure sensor with the fault can be replaced.
In addition, it can be designed that: the failure diagnosis device for a cylinder pressure sensor includes: an engine control unit that receives a signal input from a sensing unit including at least the cylinder pressure sensor, and operates the engine based on the signal from the sensing unit; wherein the engine control portion stops the supply of fuel to the engine when the vehicle running interruption fuel condition is satisfied; the diagnostic portion performs a failure diagnosis of the cylinder pressure sensor when the engine control portion has stopped supplying fuel to the engine.
When the engine control unit stops supplying fuel to the engine, combustion is not performed in the combustion chamber. The pressure in the combustion chamber, i.e., the signal value of the cylinder pressure sensor, increases and decreases only in accordance with the change in the volume of the combustion chamber. The determination unit can more accurately diagnose the failure of the cylinder pressure sensor based on the difference between the signal value of the cylinder pressure sensor at the 1 st time point and the signal value of the cylinder pressure sensor at the 2 nd time point.
In addition, it can be designed that: the failure diagnosis device for a cylinder pressure sensor includes: an ignition unit disposed facing the inside of the combustion chamber and configured to ignite the air-fuel mixture in the combustion chamber in response to an ignition signal from the engine control unit; with respect to the air-fuel mixture in the combustion chamber, after a part of the air-fuel mixture starts combustion accompanied by flame propagation by forced ignition in the ignition portion, the remaining unburned air-fuel mixture is combusted by self-ignition; in order to cause the unburned gas-fuel mixture to spontaneously ignite at a target time point, the engine control portion outputs the ignition signal to the ignition portion before the target time point; the engine control unit also estimates a point in time at which the unburned gas mixture self-ignites based on a signal from the cylinder pressure sensor.
The applicant proposed SPCCI (spark Controlled Compression ignition) combustion combining SI (spark ignition) combustion with CI (Compression ignition) combustion. SI combustion is combustion accompanied by flame propagation, which is initiated by forced ignition of an air-fuel mixture in a combustion chamber. CI combustion is combustion that is initiated by compression ignition of a mixture in a combustion chamber. In the SPCCI combustion, after the mixture in the combustion chamber is forcibly ignited to start flame propagation combustion, SI combustion generates heat and the pressure rises due to flame propagation, whereby the unburned mixture in the combustion chamber is CI-combusted.
CI combustion occurs when the in-cylinder temperature reaches an ignition temperature depending on the composition of the mixture. Fuel efficiency of SPCCI combustion can be maximized if the in-cylinder temperature reaches the ignition temperature near compression top dead center and CI combustion is generated.
On the other hand, if CI combustion is generated in the SPCCI combustion in the vicinity of the compression top dead center, the in-cylinder pressure may rise excessively, and combustion noise may become excessive. If the ignition timing is retarded at this time, CI combustion occurs at a timing at which the piston has moved down by a considerable amount in the power stroke, and therefore combustion noise can be suppressed. But the fuel efficiency of the engine may be reduced.
In order to improve fuel efficiency performance while suppressing combustion noise in an engine that performs SPCCI combustion, it is necessary to control SPCCI combustion so that a combustion waveform that changes with respect to the advance of the crank angle is an appropriate combustion waveform.
To control the SPCCI combustion, for example, CI combustion start timing θ CI, which is a parameter indicating characteristics of the SPCCI combustion, may be used. The CI combustion start timing θ CI is a timing at which the unburned air-fuel mixture self-ignites. When the actual θ CI is advanced compared to the target θ CI, CI combustion occurs at a time point closer to the compression top dead center, and thus combustion noise increases. To suppress combustion noise, the engine control unit needs to grasp the actual θ ci.
The engine control unit can adjust the ignition timing based on the difference between the actual θ ci and the target θ ci so that the actual θ ci can be brought close to the target θ ci. For example, when the actual θ ci is advanced from the target θ ci, the engine control unit can retard the actual θ ci by retarding the ignition timing, thereby suppressing combustion noise.
The applicant of the present application has also proposed a technique of accurately estimating θ ci based on a signal of the cylinder pressure sensor.
More accurate failure diagnosis of the cylinder pressure sensor can improve fuel efficiency performance while suppressing combustion noise in an engine that performs SPCCI combustion.
Effects of the invention
As described above, the failure diagnosis device for the cylinder pressure sensor can improve the accuracy of diagnosis.
Drawings
FIG. 1 is an exemplary diagram of an engine configuration;
FIG. 2 is a view showing a structural example of a combustor, an upper view is a plan view of the combustor, and a lower view is a sectional view taken along line II-II;
FIG. 3 is a block diagram showing an example of the structure of an engine control device;
FIG. 4 is a sectional explanatory view showing a structural example of a cylinder pressure sensor;
FIG. 5 is an exemplary graph of waveforms for SPCCI combustion;
FIG. 6 is a block diagram showing an example of a functional structure of an engine control unit;
FIG. 7 is a diagram showing an example of variation in intake valve closing timing with respect to engine load;
fig. 8 is a block diagram showing an example of a functional structure related to the failure diagnosis apparatus for the cylinder pressure sensor;
fig. 9 is an exemplary diagram of a signal waveform output when the cylinder pressure sensor is normal and a signal waveform output when there is a failure;
fig. 10 is an example diagram of threshold values involved in the diagnosis of a failure of the pressure difference and the cylinder pressure sensor at normal times;
FIG. 11 is an example plot of pressure differential versus engine load;
fig. 12 is an example graph of the pressure difference corresponding to the EGR gas amount;
FIG. 13A is an exemplary flowchart of a portion of the cylinder pressure sensor fault diagnosis procedure;
FIG. 13B is an exemplary flowchart of additional portions of the cylinder pressure sensor fault diagnosis procedure;
FIG. 14 is a graph in which the upper diagram is a relationship between the number of engine revolutions and the delay period and the lower diagram is a relationship between the number of engine revolutions and the delay time;
FIG. 15 is a graph of example times of changes in various parameters associated with fault diagnosis of a cylinder pressure sensor;
FIG. 16 is a graph of example times of changes in various parameters associated with fault diagnosis of a cylinder pressure sensor;
fig. 17 is an example flowchart of other portions of the failure diagnosing step of the cylinder pressure sensor different from fig. 13B.
Detailed description of the preferred embodiments
The following describes in detail a related embodiment of a failure diagnosis device for a cylinder pressure sensor based on the drawings. The following description is an example of a failure diagnosis device for a cylinder pressure sensor.
Fig. 1 is a diagram showing a structure example of a compression ignition engine having a failure diagnosis device of a cylinder pressure sensor. Fig. 2 is a structural example diagram of a combustion chamber of an engine. In fig. 1, the intake side is the left side of the drawing, and the exhaust side is the right side of the drawing. In fig. 2, the intake side is the right side of the paper, and the exhaust side is the left side of the paper. Fig. 3 is a block diagram showing an example of the structure of the engine control device.
The engine 1 is a 4-stroke reciprocating engine that operates by repeating an intake stroke, a compression stroke, a power stroke, and an exhaust stroke through the
(Structure of Engine)
The engine 1 has a
The
The lower surface of the
The upper side of the
The geometric compression ratio of the engine 1 is set to 10 or more and 30 or less. As will be described later, the engine 1 performs SPCCI combustion in which SI combustion and CI combustion are combined. SPCCI combustion utilizes heat generation and pressure rise generated by SI combustion to control CI combustion. The engine 1 is a compression ignition engine. However, in this engine 1, it is not necessary to increase the temperature of the
An intake port 18 is formed in the
The intake port 18 is provided with an
Further, the
The exhaust port 19 is provided with an
The intake electric motor S-
The
The
The
The
An
A
A
An electromagnetic clutch 45 is provided between the
An
The
The ECU10 fully opens the
The engine 1 is operated in a supercharged state after the
In this configuration example, the
The engine 1 includes a vortex flow generating portion that generates a vortex flow in the
An
The
An
A water-cooled
The
The Control apparatus of the compression ignition engine includes an ecu (engine Control unit) 10 that operates the engine 1. The ECU10 is a control unit based on a known microcomputer, and as shown in fig. 3, includes: a
As shown in fig. 1 and 3, various sensors SW1 to SW17 are connected to the
Air flow sensor SW 1: disposed downstream of the
1 st intake air temperature sensor SW 2: disposed downstream of the
1 st pressure sensor SW 3: a signal corresponding to the pressure of the gas to be introduced into the
2 nd intake air temperature sensor SW 4: a signal corresponding to the temperature of the gas flowing out of the
Intake pressure sensor SW 5: a
Cylinder pressure sensor SW 6: mounted to the
Exhaust gas temperature sensor SW 7: is disposed in the
Linear oxygen (linearO)2) Sensor SW 8: disposed upstream of the upstream catalytic converter in the
Oxygen (lamb dao 2) sensor SW 9: a three-
Water temperature sensor SW 10: mounted on the engine 1, outputting a signal corresponding to the temperature of the cooling water
Crank angle sensor SW 11: mounted on the engine 1 and outputting a signal corresponding to the angle of rotation of the
Accelerator opening degree sensor SW 12: an accelerator pedal mechanism mounted on the vehicle and outputting a signal corresponding to an accelerator opening proportional to an amount of operation of the accelerator pedal
Intake cam position sensor SW 13: mounted on the engine 1, outputting a signal corresponding to the rotation angle of the intake camshaft
Exhaust cam position sensor SW 14: mounted on the engine 1, outputting a signal corresponding to the rotation angle of the exhaust camshaft
EGR differential pressure sensor SW 15: disposed in the
Fuel pressure sensor SW 16: a
Intake air temperature sensor No. 3 SW 17: mounted to the
The ECU10 determines the operation state of the engine 1 based on the signals from the sensors SW1 to SW17, and calculates the control amount of each device according to a preset control logic. The control logic is stored in
The ECU10 outputs electric signals corresponding to the calculated control amounts to the
For example, the ECU10 sets a target torque of the engine 1 based on the signal of the accelerator opening sensor SW12 and a map, and determines a target supercharging pressure. The ECU10 then performs feedback control for adjusting the opening degree of the
In addition, the ECU10 sets a target EGR rate (i.e., the ratio of EGR gas with respect to the entire gas in the combustion chambers 17) according to the operating state of the engine 1 and the map. The ECU10 then determines a target EGR gas amount from the target EGR rate and the intake air amount based on the signal from the accelerator opening sensor SW12, and performs feedback control for adjusting the opening of the
Further, the ECU10 executes air-fuel ratio feedback control when a certain control condition is satisfied. Specifically, the ECU10 adjusts the fuel injection amount of the
The ECU10 controls the engine 1 in detail as described later.
The ECU10 is also connected to the
(Structure of Cylinder pressure sensor)
Fig. 4 is a structural example of the cylinder
The
The
The force toward the front end of the cylinder pressure sensor SW6 is applied to the
The
A
A
The base end portion of the
The proximal end portion of the
A
An annular insulating
(concept of SPCCI Combustion)
The engine 1 is mainly designed to improve fuel efficiency and exhaust gas performance and burn in a compression self-ignition manner in a certain operating state. With respect to the self-ignition type combustion, if the temperature in the
SPCCI combustion is the following morphology: the
The difference in temperature in the
In SPCCI combustion, heat generated at SI combustion is smoother than that generated at CI combustion. In terms of the heat generation rate (dQ/d θ) waveform of the SPCCI combustion, as in the example of fig. 5, the inclination of the rise is smaller compared to the inclination of the rise of the CI combustion waveform. In addition, the rate of pressure change (dp/d θ) in the
When the unburned air-fuel mixture self-ignites after the SI combustion starts, the inclination of the heat generation rate waveform may change from small to large at the time point of self-ignition. Sometimes the waveform of the heat generation rate may appear at the inflection point X at the CI combustion start time point.
SI combustion is performed in parallel with CI combustion after CI combustion is started. CI combustion generates more heat than SI combustion, and thus the heat generation rate is relatively large. However, since CI combustion is performed after the compression top dead center, the inclination of the heat generation rate waveform can be prevented from being excessively large. The pressure fluctuation rate (dp/d theta) at the time of CI combustion is also relatively smooth.
The pressure fluctuation rate (dp/d θ) can be used as an index indicating combustion noise. As described above, the SPCCI combustion can make the pressure fluctuation rate (dp/d θ) small, and therefore can prevent excessive combustion noise. The combustion noise of the engine 1 is controlled below an allowable level.
CI combustion ends, whereby SPCCI combustion ends. The CI combustion is shorter in combustion period than the SI combustion. The SPCCI combustion ends earlier than the SI combustion.
The 1 st heat generation rate portion QSI formed by SI combustion and the 2 nd heat generation portion QCI formed by CI combustion are sequentially continuous, forming a heat generation rate waveform of SPCCI combustion.
The SI rate is defined herein as a parameter representing the combustion characteristics of the SPCCI. The applicant defines the SI rate as: an index of the proportion of the heat generated by SI combustion among the total heat generated by SPCCI combustion. The SI rate is a ratio of heat generated by two kinds of combustion having different combustion forms. The higher the SI rate, the higher the SI combustion ratio, and the lower the SI rate, the higher the CI combustion ratio. The high proportion of SI combustion in SPCCI combustion is beneficial to inhibiting combustion noise. The high proportion of CI combustion in the SPCCI combustion is advantageous for improving the fuel efficiency of the engine 1.
The SI rate may also be defined as the ratio of the amount of heat generated by SI combustion relative to the amount of heat generated by CI combustion. Namely, the following scheme can be adopted: in
(control logic of Engine)
Fig. 6 is a block diagram showing an example of the functional structure of the ECU10 that executes the control logic of the engine 1. The ECU10 operates the engine 1 in accordance with control logic stored in the
The ECU10 controls SPCCI combustion using two parameters, SI rate, θ ci. Specifically, the ECU10 sets a target SI rate and a target θ ci according to the operating state of the engine 1, adjusts the temperature in the
First, the ECU10 reads signals of the sensors SW1 to SW17 through the I/
As described above, θ CI means the crank angle time point at which CI combustion starts in SPCCI combustion (see fig. 5). The target θ ci is also set in accordance with the operating state of the engine 1. The target θ ci is stored in the target θ ci storage unit 1022 of the
The target in-cylinder state quantity setting unit 101b sets a target in-cylinder state quantity for achieving the set target SI rate and target θ ci based on the model stored in the
The in-cylinder state quantity control portion 101c sets the opening degree of the
The in-cylinder state quantity control unit 101c also calculates a predicted value of the state quantity in the
The 1 st injection amount setting unit 101d sets the injection amount of fuel in the intake stroke based on the state amount predicted value. When split injection is performed in the intake stroke, the injection amount of each injection is set. When fuel injection is not performed in the intake stroke, the 1 st injection amount setting unit 101d sets the fuel injection amount to 0. The 1 st injection control unit 101e outputs a control signal to the
The 2 nd injection amount setting portion 101f sets the injection amount of fuel in the compression stroke based on the state amount estimated value and the injection result of fuel in the intake stroke. When fuel injection is not performed in the compression stroke, the 2 nd injection amount setting unit 101f sets the fuel injection amount to 0. The 2 nd injection control portion 101g outputs a control signal to the
The ignition timing setting portion 101h sets the ignition timing based on the state quantity estimated value and the result of injection of fuel in the compression stroke. The ignition control portion 101i outputs a control signal to the
Here, the ignition timing setting portion 101h predicts that the temperature in the
That is, when the temperature in the
In this regard, when it is predicted that the temperature in the
When the temperature in the
Here, when it is predicted that the temperature in the
The ignition plug 25 ignites the air-fuel mixture, whereby SI combustion or SPCCI combustion is performed in the
The measurement signal of the cylinder pressure sensor SW6 is input to the θ ci deviation calculation unit 101 k. The θ CI deviation calculation unit 101k estimates the CI combustion start timing θ CI based on the measurement signal of the cylinder pressure sensor SW6, and calculates a deviation between the estimated CI combustion start timing θ CI and the target θ CI. The θ ci deviation calculation unit 101k outputs the calculated θ ci deviation to the target in-cylinder state quantity setting unit 101 b. The target in-cylinder state quantity setting unit 101b corrects the model based on the θ ci deviation. The target in-cylinder state quantity setting unit 101b sets the target in-cylinder state quantity using the corrected model in the next and subsequent cycles.
The control logic of the engine 1 is adjusted by state quantity setting devices including the
Fig. 7 shows a change in the closing timing IVC of the
Here, when the engine 1 is in the specific operating state, the engine is operated in a state where the a/F of the mixture is made equal to the stoichiometric air-fuel ratio or substantially equal to the stoichiometric air-fuel ratio and the G/F is made leaner than the stoichiometric air-fuel ratio. Thereby, the engine 1 ensures the purification performance of the exhaust gas using the three-way catalyst, and improves the fuel efficiency performance. The fuel supply amount is small when the engine 1 is low in load. When the engine 1 is low in load, the ECU10 sets the closing timing IVC of the
The load of the engine 1 increases, the fuel supply amount increases, and therefore the combustion stability improves. The ECU10 sets the closing timing IVC of the
When the load of the engine 1 becomes higher, the temperature in the
When the load of the engine 1 is further increased, the fuel supply amount is increased. The
The control logic of the engine 1 roughly adjusts the SI rate by adjusting the state quantity in the
(Combustion noise suppression control)
The SPCCI combustion is a combustion form combining SI combustion and CI combustion, and therefore knocking by SI combustion and knocking by CI combustion are both likely to occur. The knocking by the SI combustion is referred to as SI knocking, the knocking by the CI combustion is referred to as CI knocking, the SI knocking is a phenomenon of abnormal local autoignition (local autoignition significantly different from normal CI combustion) of the unburned gas outside the region where the air-fuel mixture SI is burned in the
The ECU10 controls the SPCCI combustion so that neither SI knocking nor CI knocking occurs. Specifically, the ECU10 calculates an SI knock index value associated with SI knock and a CI knock index value associated with CI knock by fourier-converting the detection signal of the cylinder
Then, the ECU10 determines a θ CI limit such that neither the SI knock index value nor the CI knock index value exceeds the allowable limit according to a preset map, compares the θ CI determined according to the operating state of the engine 1 with the θ CI limit, and determines the θ CI as the target θ CI if the θ CI limit is the same as or on the advance side of the θ CI, and determines the θ CI as the target θ CI if the θ CI limit is on the retard side of the θ CI. SI knocking and CI knocking are suppressed by such control.
(failure diagnosis of Cylinder pressure sensor)
The engine 1 that performs the SPCCI combustion performs ignition control and combustion noise suppression control using the detection signal of the cylinder pressure sensor SW6 as described above. The detection signal of the cylinder pressure sensor SW6 in the engine 1 is important. The operation control of the engine 1 may be affected if the cylinder pressure sensor SW6 malfunctions and causes an erroneous sensing signal to be output. The engine 1 therefore includes the
Fig. 8 is a structural example of the
The engine 1 performs the fuel cut operation after the fuel supply is stopped. The ignition plug 25 does not ignite during the fuel cut operation. The intake electric motor S-
The diagnosis unit 111 diagnoses a failure of the cylinder pressure sensor SW6 when a certain condition is satisfied.
Specifically, the diagnosing unit 111 diagnoses a failure of the cylinder pressure sensor SW6 while the engine 1 continues to operate stably for a certain period of time. During the steady operation of the engine 1, for example, the variations in the combustion pressure of the air-fuel mixture, the temperature of the wall surface of the combustion chamber, the specific heat ratio of the air-fuel mixture, and the like are small as compared with during the transient operation of the engine 1. When the in-cylinder environment is stable, if the failure diagnosis of the cylinder pressure sensor SW6 is performed, it is possible to suppress variation in the output of the cylinder pressure sensor SW6 that is not related to the failure.
The diagnostic unit 111 is not limited to performing the diagnosis during the steady operation of the engine 1, and diagnoses a failure of the cylinder pressure sensor SW6 during the fuel cut operation of the engine 1. The diagnosing unit 111 can thus diagnose a failure of the cylinder pressure sensor SW6 based on a pressure change in the
Main structure of the functional module
The diagnostic unit 111 mainly includes an operating state determination unit 1111 for determining a steady operation, a fuel cut operation, and the like, an estimation unit 1114 for estimating a cylinder pressure at a time point (+ α ° CA) after the maximum point of a specific crank angle with respect to the compression top dead center, a reading unit 1113 for reading a detection signal of the cylinder pressure sensor SW6 at the time point after the maximum point, and a failure determination unit 1112 for determining a failure of the cylinder pressure sensor SW6 by receiving signals output from the estimation unit 1114 and the reading unit 1113.
The operating state determination unit 1111 determines that the engine 1 continues to operate stably for a predetermined period. Here, the operating state determining unit 1111 determines that the engine 1 is operating stably when the operating state of the engine 1 is kept constant or substantially constant. Specifically, the operating state determining unit 1111 determines that the engine 1 is operating stably when at least one of the amount of air filled in the
More specifically, the operating condition determining unit 1111 determines the amount of air filled in the
Then, when the engine 1 continues the steady operation until the set time (several seconds in this configuration example) elapses, the operation state determination unit 1111 determines that "the engine 1 continues the steady operation for a certain period".
When it is determined that the deceleration fuel cut condition is satisfied in the engine control unit 112, the operation state determination unit 1111 determines that "the engine 1 starts the fuel cut operation".
When the operating condition determining unit 1111 determines the steady operation to be continued or when the operating condition determining unit 1111 determines the fuel cut operation to be performed, the estimating unit 1114 estimates the cylinder pressure at the time point after the highest point based on the operating condition of the engine 1. The cylinder pressure value estimated by the estimation unit 1114 is hereinafter referred to as "predicted value after maximum point". The post-peak predicted value is a value of cylinder pressure that the cylinder pressure sensor SW6 should reach if there is no failure.
The predicted value after the highest point estimated by the estimation unit 1114 is input to the failure determination unit 1112. The most recent point in time is an example of "1 st point in time".
The reading section 1113 reads the detected signal value of the cylinder pressure sensor SW6 at the post-highest point in time (i.e., post-highest point signal value) and the detected signal value of the cylinder pressure sensor SW6 at the pre-highest point in time (- α ° CA) that is advanced by the same specific crank angle as the post-highest point in time with respect to the compression top dead center, the pre-highest point in time being an example of "time 2".
In addition, a specific crank angle is set so that the time point after the highest point is the earlier stage of the power stroke. The "early stage" herein may refer to, for example, an early stage when the power stroke is divided into early, middle and late stages. The specific crank angle may be set to, for example, about 60 ° CA. The influence of the cooling loss can be suppressed by setting the time point after the highest point to the early stage of the power stroke. Therefore, the accuracy of the fault diagnosis can be improved.
In addition, the specific crank angle may be reset in real time in accordance with the operating state of the engine 1. At this time, the specific crank angle is set not at the transition timing at which the
That is, in order to improve the accuracy of the failure diagnosis of the cylinder pressure sensor SW6, it is preferable that the time before the highest point is set to the ignition timing, the specific crank angle is set so that the time after the highest point is set to the early stage of the power stroke, and the setting is performed after the closing timing IVC of the
The signal value before the highest point read by the reading section 1113 is input to the estimating section 1114. The estimation unit 1114 estimates a predicted value after the highest point based on the input signal value before the highest point. On the other hand, the post-peak signal value read by the reading unit 1113 is input to the failure determination unit 1112.
The failure determination unit 1112 determines a failure of the cylinder pressure sensor SW6 based on a decrease in the output of the detection signal of the cylinder
More specifically, the failure determination unit 1112 determines that the cylinder pressure sensor SW6 has failed when the magnitude of the difference between the post-peak signal value and the pre-peak signal value exceeds a threshold value set in accordance with the post-peak predicted value. Failure determination unit 1112 is an example of a "determination unit".
The diagnostic unit 111 further includes a threshold setting unit 1115. The threshold setting unit 1115 sets a threshold based on the predicted value after the highest point. Failure determining unit 1112 reads the threshold set by threshold setting unit 1115.
The failure determination unit 1112 determines that the cylinder pressure sensor SW6 has failed, and notifies it to the
-fault determination limiting the relevant functional module
The diagnostic unit 111 includes a limiting unit 1117 for limiting the failure determination by the failure determination unit 1112, a delay determination unit 1118 for outputting a signal to the limiting unit 1117, and a valve timing determination unit 1119 as functional blocks related to failure determination limitation.
The restriction portion 1117 restricts the failure diagnosis of the cylinder pressure sensor SW6 until the valve timing of the
The detection signal of the intake cam position sensor SW13 is input to the valve timing determination portion 1119. The valve timing determination portion 1119 outputs a signal to the restriction portion 1117 upon determining that the valve timing of the
Further, when the fuel cut operation is performed, the restriction unit 1117 restricts the failure determination unit 1112 to perform the failure determination of the cylinder pressure sensor SW6 until a set time elapses from the stop of the fuel supply to the engine 1. The environment in the
Therefore, the limiting unit 1117 limits the failure determination of the cylinder pressure sensor SW6 by the failure determining unit 1112 until the set time elapses from the stop of the fuel supply to the engine 1. Thus, the diagnosing unit 111 can more accurately diagnose the failure of the cylinder pressure sensor SW6 during the fuel cut operation.
The diagnosis unit 111 includes a delay determination unit 1118. The delay determination unit 1118 counts the number of cycles of the engine 1. The delay determination unit 1118 is a timer for measuring the set time. The delay determination unit 1118 starts counting the number of cycles after receiving a signal indicating that the engine 1 is running with fuel cut from the running state determination unit 1111. The delay determination unit 1118 determines that the set number of cycles has elapsed since the stop of the fuel supply to the engine 1, and outputs a signal to the restriction unit 1117. In addition, the delay determination unit 1118 may measure the time elapsed from the stop of the fuel supply to the engine 1 instead of counting the number of cycles.
(concrete constitution related to failure diagnosis)
Fig. 9 shows an example of the sensing signal output when the cylinder pressure sensor SW6 is normal and the sensing signal output when the cylinder pressure sensor SW6 fails. In fig. 9, the horizontal axis represents the crank angle, and 0 represents the compression top dead center. The vertical axis in fig. 9 represents the pressure (cylinder pressure) in the
As shown in fig. 9, the cylinder pressure sensor SW6 is normal, the cylinder pressure is maximum near the compression top dead center, and is substantially symmetrical about the crank angle corresponding to the point where the pressure is maximum. When the cylinder pressure sensor SW6 has no failure (normal state), the post-peak signal value is slightly lower than the pre-peak signal value due to the influence of cooling loss or the like.
Fig. 10 is an example of the pressure difference at the normal time. The pressure difference shown in FIG. 10 is a difference obtained by subtracting the post-peak signal value (≈ post-peak predicted value) in normal time from the pre-peak signal value.
As shown in fig. 10, when the rotation number of the engine 1 is increased, the cooling loss per unit time is reduced, and therefore the cylinder pressure after compression top dead center is substantially increased. This generally reduces the pressure difference during normal operation.
As shown in fig. 10, when the amount of air filled in the combustion chamber 17 (the amount of air in the cylinder) is large, the leakage in the compression stroke is large, and the cylinder pressure after compression top dead center is substantially reduced. This generally reduces the pressure difference during normal operation.
The tendency shown in fig. 10 is a tendency when the cylinder pressure sensor SW6 operates normally. In contrast, the inventors of the present application have made studies and have newly found a tendency of the cylinder pressure sensor SW6 to fail.
Specifically, when a failure of the cylinder pressure sensor SW6 due to the influence of heat or the like is newly found, the post-peak signal value is greatly increased or decreased compared with the pre-peak signal value. Therefore, if the cylinder pressure sensor SW6 fails, the actually detected post-peak signal value relatively greatly deviates from the post-peak predicted value that would be expected to be reached at normal times. After the present inventors have discussed, it is found that when the
Then, as described above, the diagnosis unit 111 determines that the cylinder pressure sensor SW6 is malfunctioning based on the comparison between the predicted value after the highest point estimated in advance and the signal value after the highest point read by the reading unit 1113.
It is possible to suppress the output variation unrelated to the failure of the cylinder pressure sensor SW6 if it is during the continuous steady operation of the engine 1. Therefore, while suppressing the output variation that is not related to the failure, the diagnosis can be performed at the time point when the output significantly increases or decreases at the time of the failure. This enables more accurate diagnosis of the failure of the insulating
As described above, the estimated value after the highest point is estimated by the estimation unit 1114. The estimating unit 1114 estimates a predicted value after the highest point based on the signal value before the highest point. The
As is clear from the above estimation technique, the predicted value after the highest point coincides with the signal value after the highest point when the cylinder pressure sensor SW6 is operating normally. Therefore, the difference between the post-peak predicted value and the pre-peak signal value shows the tendency of the example of fig. 10.
That is, when the engine 1 speed is high, the estimated value after the highest point estimated by the estimation unit 1114 is substantially higher than when the engine 1 speed is low. Thus, the influence of the cooling loss has been considered. The influence of the cooling loss is not related to the failure of the cylinder pressure sensor SW6, but may be an error factor when estimating the cylinder pressure. To more accurately perform the fault diagnosis, an effective method is to consider the influence of the cooling loss.
When the amount of air filled in the
Further, as a tendency peculiar to the time when the air-fuel mixture is burned in the combustion chamber 17 (when the engine 1 continues the steady operation), the pressure in the
The engine 1 has a higher combustion pressure when the load is high than when the load is low. The inventors of the present application have confirmed that, at the time of high combustion pressure, the signal value of the cylinder pressure sensor SW6 appears on the low output side due to the increased engagement of the
Specifically, when the load on the engine 1 is high, the estimated value after the highest point estimated by the estimation unit 1114 is lower than that when the load is low. This is advantageous in more accurately diagnosing a failure of the cylinder
For example, when the air-fuel ratio is fixed, the load on the engine 1 increases as the amount of air filled in the
For example, when the EGR gas amount is large, the specific heat ratio of the air-fuel mixture and the combustion temperature are smaller than when the EGR gas amount is small. At this time, the influence of combustion on the cylinder pressure sensor SW6 is relatively small, and the normal pressure difference is considered to be small (see fig. 12). These tendencies, although not related to the failure of the cylinder pressure sensor SW6, may become error factors in estimating the cylinder pressure. Therefore, to improve the accuracy of the failure diagnosis, an effective method is to consider the EGR gas amount.
Specifically, when the amount of EGR gas contained in the air-fuel mixture is large, the estimated value after the highest point estimated by the estimation unit 1114 is higher than when the amount is low. This is advantageous in more accurately diagnosing a failure of the cylinder
The diagnosis unit 111 sets a threshold value corresponding to the predicted value after the highest point. Specifically, the threshold value setting unit 1115 sets the threshold value so that the threshold value is larger than a difference (i.e., a normal pressure difference) obtained by subtracting the predicted value after the highest point from the signal value before the highest point. The threshold value is set larger when the predicted value is lower after the highest point than when it is high.
In the case of the above-described configuration, the diagnostic unit 111 reduces the threshold value when the engine speed is high, for example, as compared with when the engine speed is low. Similarly, for example, when the amount of air filled in the
The failure determination unit 1112 indirectly compares the post-peak prediction value and the post-peak signal value. Specifically, the failure determination unit 1112 compares a threshold value set in accordance with the predicted value after the highest point with the difference between the signal value before the highest point and the signal value after the highest point, and determines that the cylinder pressure sensor SW6 has failed when the magnitude of the difference obtained by the comparison exceeds the threshold value. Thus, the failure diagnosis of the cylinder pressure sensor SW6 can be performed more accurately.
In addition, it can be designed that: the failure determination unit 1112 repeatedly performs comparison between the difference between the pre-peak signal value and the post-peak signal value and the threshold value, and determines that the cylinder pressure sensor SW6 has failed when the magnitude of the difference obtained by performing the comparison a plurality of times in succession exceeds the threshold value.
For example, a change in the engagement between the components constituting the cylinder pressure sensor SW6 during the compression stroke may cause a pressure drop in the
In fact, when the cylinder pressure sensor SW6 fails, the pressure in the
(failure diagnosis step of Cylinder pressure sensor)
Fig. 13A and 13B are flowcharts of the fault diagnosis step of the cylinder pressure sensor SW6 performed by the
In the next step S2, the operating condition determining unit 1111 determines whether or not the engine 1 continues to operate stably for a predetermined period of time, based on the detection signals of the sensors SW1 to
If it is determined in step S2 that the steady operation is continued, the process flow proceeds to step S12. If it is determined that the steady operation has not been continued, the process flow proceeds to step S3. If the determination is made as to the closing timing of the intake valve 21 (step S12), the process proceeds to the process of performing the failure diagnosis of the cylinder pressure sensor SW6 (steps S13 to S24). If the determination is made as to whether or not the fuel cut operation is executed (steps S3 to S9), the process related to the failure diagnosis restriction is performed (steps S10 to S11), and the process proceeds to the process of executing the failure diagnosis (steps S13 to S24).
Specifically, in step S12, the valve timing determination part 1119 of the diagnosis part 111 determines whether or not the closing timing of the
On the other hand, in step S3, the operation state determination unit 1111 determines whether or not the deceleration fuel cut condition is satisfied. Specifically, the operating state determining unit 1111 determines whether or not the accelerator opening is 0 based on the detection signal of the accelerator
In step S4, the operating condition determining unit 1111 determines whether or not the engine water temperature exceeds a predetermined value based on the detection signal of the water
In step S5, the operation state determination unit 1111 determines whether or not the opening degree of the
In step S6, engine control unit 112 stops fuel supply to engine 1 by injector 6 (i.e., cuts off fuel). In the next step S7, the engine control unit 112 sets the valve timing of the
In step S8, the operation state determination unit 1111 determines whether or not the deceleration fuel cut stop condition is satisfied. For example, when the engine speed is excessively reduced, the engine control unit 112 stops fuel cut. If the accelerator opening exceeds 0, fuel cut is stopped. If yes in step S8, the process flow proceeds to step S9, and engine control unit 112 suspends deceleration and fuel cut. When no is determined in step S8, the process flow advances to step S10.
In step S10, the valve timing determination part 1119 of the diagnosis part 111 determines whether the closing timing of the
In step S11, delay determination unit 1118 of diagnosis unit 111 determines whether or not the delay period has elapsed since the start of fuel cut. Here, the upper graph 141 in fig. 14 shows the relationship between the engine revolution number and the delay period. The delay period is fixed regardless of the number of engine revolutions. After a certain number of cycles, each
As described above, the delay determination unit 1118 may measure a time instead of counting the number of cycles of the engine 1. The lower graph 142 of fig. 14 is an example of the relationship between the number of engine revolutions and the delay time. The delay time is shorter as the number of engine revolutions is higher. Since the time required for 1 cycle is shorter as the engine revolution number is higher.
Returning to the flow of fig. 13A, when no is determined in step S11, the process flow repeats step S11. The limiting unit 1117 limits the execution of the failure diagnosis by the failure determining unit 1112. If the determination at step S10 is yes, the process flow advances to step S13.
The limiting portion 1117 limits the failure diagnosis of the cylinder pressure sensor SW6 until two conditions are satisfied, that is, until the closing timing of the
The processing flow of step S13 and thereafter shown in the flow of fig. 13B is common when the engine 1 continues to operate stably and when a delay period has elapsed since the fuel cut.
Specifically, in step S13, the diagnostic portion 111 sets a specific crank angle based on the closing timing of the
Next, in step S14, the reading unit 1113 of the diagnostic unit 111 reads the detection signal of the cylinder
Next, in step S15, the estimation unit 1114 of the diagnosis unit 111 estimates, based on the before-highest-point signal value, a post-highest-point signal value (post-highest-point predicted value) that is estimated to be achieved if the cylinder pressure sensor SW6 has no failure. Next, in step S16 following step S15, the threshold setting unit 1115 of the diagnosis unit 111 sets a threshold corresponding to the predicted value after the highest point.
Then, in step S17, the reading unit 1113 of the diagnostic unit 111 reads the detection signal of the cylinder pressure sensor SW6 again. Specifically, the reading section 1113 sets the post-peak time point based on the specific crank angle set in step S13, and reads the post-peak signal value corresponding to the setting.
Then, in step S18, the failure determination unit 1112 of the diagnosis unit 111 compares the post-peak predicted value with the post-peak signal value. Specifically, the failure determination unit 1112 compares a threshold value set based on the predicted value after the highest point with a difference obtained by subtracting the signal value after the highest point from the signal value before the highest point.
In step S19, failure determination unit 1112 determines whether or not the difference between the pre-peak signal value and the post-peak signal value exceeds a threshold value based on the post-peak prediction value. When the threshold value is exceeded, the cylinder pressure sensor SW6 is considered to be malfunctioning, and the process flow advances to step S20. In step S20, the failure determination unit 1112 adds 1 to the failure determination count. If the threshold value is not exceeded, the cylinder pressure sensor SW6 is considered to be not malfunctioning, and the process flow advances to step S21. In step S21, the failure determination unit 1112 sets the failure determination count to 0.
Then, in step S22, the failure determination unit 1112 determines whether or not the failure determination count exceeds a predetermined value. For example, the predetermined value may be about 3 to 5. If no, step S22 returns the process flow. The yes judgment in step S22 the process flow advances to step S23. That is, when the failure determination unit 1112 determines that the cylinder pressure sensor SW6 is failed several times in succession, the failure determination unit 1112 diagnoses that the cylinder pressure sensor SW6 is failed in step S23. The failure of the cylinder pressure sensor SW6 is diagnosed based on several determinations, whereby erroneous diagnosis can be prevented.
Next, in step S24 of step S23, failure determination unit 1112 executes notification by
(time chart)
Fig. 15 and 16 are example timing charts of changes in the respective parameters when the
Here, fig. 15 is a time chart when the failure diagnosis is performed while the engine 1 is continuously and stably operating, and fig. 16 is a time chart when the failure diagnosis is performed while the fuel cut operation is performed.
Failure diagnosis during continuous stable operation
First, when the driver resets the accelerator pedal opening that has been depressed while the vehicle is traveling, the accelerator opening gradually decreases, and the accelerator opening is substantially constant at time t1 (see waveform 151). Thereby, the amount of fuel supplied into the
The opening degree of the
Although not shown in fig. 15, in the time chart illustrated here, the amount of air charged in the
By the determination as above, the ECU10 determines that the engine 1 is operating stably. As shown by the waveform 153, the steady operation flag indicating the steady operation of the engine 1 changes from 0 to 1 at time t 1. When the steady operation flag becomes 1, the operation state determination unit 1111 calculates the elapsed time after the steady operation flag becomes 1 from 0 (see the waveform 155). The calculation may be performed by directly measuring the time or indirectly light through the number of cycles.
At this time, the closing timing of the
As shown by a waveform 155, the operating state determining unit 1111 determines that the engine 1 continues the steady operation for a certain set time at time t 2. After that, the operating state determining portion 1111 determines at time t3 that the valve timing of the
Since the execution flag of the failure diagnosis becomes 1, the failure determination unit 1112 starts the failure determination of the cylinder
Fault diagnosis during fuel cut operation
First, when the driver resets the depressed accelerator pedal while the vehicle is traveling, the accelerator opening degree gradually decreases, and the accelerator opening degree becomes 0 at time t1 (see waveform 161). The opening degree of the
The closing timing of the
As shown by
The delay period is set here between the longest time (t 3-t 1) and the shortest time (t 3' -t 1) required for the closing timing of the
Making the elapsed time of the delay period longer than the shortest change time required for the valve timing of the
In the example of fig. 16, two conditions that the delay period has elapsed at time t3 and the valve timing of the
In addition, in the example of fig. 16, when the timing at which the valve timing of the
Then, at time t4, the driver depresses the accelerator pedal, thereby causing the fuel cut to be suspended after the accelerator opening is larger than 0, so that the F/C flag becomes 0. At the same time, the failure diagnosis of the cylinder pressure sensor SW6 is also stopped, and therefore the failure diagnosis execution flag also becomes 0.
Other embodiments
Variation of the diagnostic method
In the above embodiment, the diagnosis unit 111 sets the threshold value based on the predicted value after the highest point, but is not limited to this configuration. The threshold value may be directly set based on the pre-peak signal value and the operating state of the engine 1, without intervening the post-peak prediction value. In this case, the threshold value tends to be the same as the pressure difference shown in fig. 10 to 12.
Variation of the procedure
Fig. 17 is a modification of the flow of the cylinder pressure sensor failure diagnosis. Steps S20 to S26 in fig. 17 replace steps S20 to S24 in fig. 13B.
First, in step S19, when failure determination unit 1112 determines that the difference between the pre-peak signal value and the post-peak signal value exceeds the threshold value based on the post-peak predicted value, the process flow proceeds to step S20, and when it determines that the difference is equal to or less than the threshold value, the process flow proceeds to step S21.
When proceeding to step S20, the failure determination unit 1112 determines that the cylinder pressure sensor SW6 has failed, and therefore increments the failure determination count by 1 and decrements the normal determination count by 1. On the other hand, in step S21, since it is considered that there is no failure in the cylinder pressure sensor SW6, the failure determination unit 1112 decrements the failure determination count by 1 and increments the normal determination count by 1.
In next step S22, failure determination unit 1112 determines whether or not the failure determination count exceeds a predetermined value. When yes is determined in step S22, the process flow advances to step S23. That is, since the frequency with which cylinder pressure sensor SW6 is determined to be faulty is higher than the frequency with which cylinder pressure sensor SW6 is determined not to be faulty, fault determination unit 1112 diagnoses that cylinder pressure sensor SW6 is faulty, and fault determination unit 1112 reports this to
On the other hand, when no is determined in step S22, the process flow advances to step S25. In step S25, the failure determination unit 1112 determines whether or not the normality determination count exceeds a predetermined value. The yes judgment in step S25 the process flow advances to step S26. Since the frequency with which the cylinder pressure sensor SW6 is determined not to have a failure is higher than the frequency with which the cylinder pressure sensor SW6 is determined to have a failure, the failure determination unit 1112 diagnoses that the cylinder pressure sensor SW6 has no failure and sets the failure determination count to 0. In addition, failure determination unit 1112 also sets the normality determination count to 0. When the determination at step S25 is no, the process flow returns.
As described above, the
Instead of this, the operation state determination unit 1111 may determine the amount of change per unit time of each of the amount of air filled in the
In addition, the technique disclosed herein is not limited to the engine 1 of the above configuration. The engine 1 may take various configurations.
Description of the numbering
1 Engine
100 failure diagnosis device
1111 operating state determination unit
1112 failure determination unit (determination unit)
1113 reading section
1114, and an estimation unit
17 combustion chamber
25 sparking plug (ignition part)
71 diaphragm
75 piezoelectric device
SW1 air flow sensor (detecting part)
SW2 the 1 st inlet temperature sensor (detecting part)
SW3 pressure sensor 1 (detecting part)
SW4 No. 2 intake air temperature sensor (detecting part)
SW5 air inlet pressure sensor (detecting part)
SW6 cylinder pressure sensor (detecting part)
SW7 exhaust gas temperature sensor (detecting part)
SW8 Linear oxygen (Linear O)2) Sensor (detecting part)
SW9 oxygen (Lambdao 2) sensor (detecting part)
SW10 water temperature sensor (detecting part)
SW11 crank angle sensor (detecting part)
SW12 accelerator opening sensor (detecting part)
SW13 air inlet cam position sensor (detecting part)
SW14 exhaust cam position sensor (detecting part)
SW15EGR differential pressure sensor (detecting part)
SW16 combustion pressure sensor (detecting part)
SW17 No. 3 intake air temperature sensor (detecting part)
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