阅读说明：本技术 一种用于轨道面润滑的均油辊装置 (Oil equalizing roller device for track surface lubrication ) 是由 陈爱民 吴学荣 倪建成 于 2019-12-04 设计创作，主要内容包括：本发明涉及一种用于轨道面润滑的均油辊装置,包括放油口(1)、集油槽(2)、支架(3)、油辊调节器(4)、辊套(5)、轴套(6)、轴承(7)、固定轴(8)、旋转的轨道(9)、油管(10)、油压表(11)、分油器(12)、油位计(13)、油桶(14)、油泵(15)、程控器(16)。通过辊套的吸附、分散和挤压作用可以把润滑油均匀地涂抹到轨道面上,避免了传统单点挤压方式带来的油脂掉落和不均匀现象,在消除设备操作安全隐患的同时也保护了现场的操作环境,另外均油辊涂油量的大小可以通过程控器和分油器来精准控制,在保证达到同样润滑效果的前提下其耗油量将大大降低,从而获得了较为理想的使用效果。(The invention relates to an oil equalizing roller device for lubricating a rail surface, which comprises an oil outlet (1), an oil collecting tank (2), a bracket (3), an oil roller regulator (4), a roller sleeve (5), a shaft sleeve (6), a bearing (7), a fixed shaft (8), a rotating rail (9), an oil pipe (10), an oil pressure gauge (11), an oil distributor (12), an oil level gauge (13), an oil drum (14), an oil pump (15) and a program controller (16). The roller sleeve has the advantages that lubricating oil can be uniformly smeared on the rail surface through the adsorption, dispersion and extrusion effects of the roller sleeve, the phenomenon that the oil drops and is not uniform due to the traditional single-point extrusion mode is avoided, the potential safety hazard of equipment operation is eliminated, the field operation environment is protected, in addition, the oil consumption of the oil-equalizing roller can be accurately controlled through the program controller and the oil distributor, the oil consumption is greatly reduced on the premise that the same lubrication effect is achieved, and the ideal use effect is obtained.)

1. An oil-equalizing roller device for lubricating a track surface is characterized in that: the oil-collecting device comprises an oil discharge port (1), an oil collecting tank (2), a bracket (3), an oil roller regulator (4), a roller sleeve (5), a shaft sleeve (6), a bearing (7), a fixed shaft (8), a rotating track (9), an oil pipe (10), an oil pressure gauge (11), an oil distributor (12), an oil level gauge (13), an oil drum (14), an oil pump (15) and a program controller (16); the oil distributing device is characterized in that a plurality of oil distributing rollers are designed on a friction surface of the rotating track (9), each oil distributing roller consists of a roller sleeve (5), a shaft sleeve (6), a bearing (7) and a fixing shaft (8), the shaft sleeve (6) is positioned below the roller sleeve (5) to support the roller sleeve (5), the fixing shaft (8) is installed on the support (3), each oil distributing roller is installed on the support (3) and can be in a micro-fit state with the friction surface of the track through position adjustment of an oil roller regulator (4), an oil collecting tank (2) and an oil discharging port (1) are designed at the bottom of the support (3), an oil inlet is formed in the end of the oil distributing roller fixing shaft (8) and is communicated with a remote oiling device through an oil pipe (10), and the remote oiling device consists of an oil pressure gauge (11), an oil distributor (12), an oil level meter (13), an oil drum (14), an oil pump (15) and a program, the oil equalizing roller device is arranged outside a retaining wheel mounting area, a group of oil outlets are formed in a shaft sleeve (6) and are communicated with an oil outlet in the surface of a fixed shaft (8) and an oil inlet in the end portion of the shaft, the fixed shaft (8), an oil distributor (12) and an oil drum (14) are connected by an oil pipe (10) to form a closed pipeline, an oil pressure gauge (11), an oil level gauge (13) and a program controller (16) are auxiliary control elements in the pipeline, when the oil pump (15) is started, lubricating oil is discharged from an oil outlet of an oil drum (14), passes through the oil separator (12) and the oil pipe (10) and then is filled in an annular space formed by the fixed shaft (8) and the roller sleeve (5) along the central hole of the fixed shaft (8), the lubricating oil is adsorbed and dispersed into an oil film on the surface of the roller sleeve (5), and finally the lubricating oil is uniformly coated on an annular working plane of the rotating track (9) in the process of running with the rotating track (9).

2. The oil leveler device for track surface lubrication of claim 1, wherein: the roller sleeve (5) is a cylinder formed by assembling a plurality of nonmetal circular rings.

3. The oil leveler device for track surface lubrication of claim 1, wherein: the material of the roller sleeve (5) comprises non-woven fabric and polyester fiber.

4. The oil leveler device for track surface lubrication of claim 1, wherein: oil pressure gauge (11) are used for monitoring the operating pressure in the oil pipeline, will send low oil pressure alarm signal and be used for reminding the user to shut down and overhaul when the pressure value of actual measurement is less than predetermined pressure value when oil pump (15) start-up.

5. The oil leveler device for track surface lubrication of claim 1, wherein: the oil distributor (12) automatically distributes the oil quantity of each oil outlet through different plunger strokes in the oil distributor so as to meet different oil quantity requirements of each oil outlet point.

6. The oil leveler device for track surface lubrication of claim 1, wherein: the oil level gauge (13) is used for detecting the oil level value of the oil drum, when the oil level is lower than a preset oil level value, a low oil level alarm signal is sent to remind a user of oiling, and when the oil level reaches a specified value again, the low oil level alarm signal is automatically cleared.

Technical Field

The invention relates to the technical field of mechanical equipment, in particular to an oil equalizing roller device for lubricating a track surface.

Background

Large-scale rotary equipment such as carousel filter, tilting pan filter, found dish filter, granulator etc. often can design the rotatory track of major diameter, design under the track has a plurality of rotatable riding wheels to be used for supporting complete machine weight, track side design has a plurality of rotatable fender wheels to be used for the circumference direction when the track is rotatory, under the action of gravity, great contact stress has been produced on every riding wheel surface, especially when the linear velocity on riding wheel surface is great, frictional force between riding wheel and the track surface is just great, if the friction surface at this moment can not be fully lubricated, will cause the increase of contact surface frictional resistance, cause drive power not enough, still can produce between the friction surface when serious and draw hair, and mutual seizure phenomenon, thereby cause the shut down trouble.

The traditional lubricating mode (as shown in figure 2) is that an oil pipe is led out from an electric grease pump and directly extends to a position near a central combination surface of a riding wheel or a blocking wheel and a track, when the oil pump works, a small segment of grease similar to a toothpaste shape is extruded from the end part of the oil pipe, and the grease is smeared on the track surface after the rolling and extruding actions of the blocking wheel and the riding wheel.

In addition, for a horizontal rail, the grease can form local adhesion on a rail surface, the grease is blackened after being oxidized by long-time air, and after the grease is accumulated to a certain degree, the grease can fall onto the floor under the action of mechanical vibration, so that an operator is likely to be hurt when walking, and meanwhile, great negative effects are brought to on-site 6S management.

Disclosure of Invention

In view of the above, the present invention is to provide an oil-equalizing roller device with better structure and better lubrication effect.

In order to achieve the purpose, the technical scheme of the invention is realized as follows:

the invention provides an oil equalizing roller device for lubricating a rail surface, which comprises an oil discharge port, an oil collecting tank, a bracket, an oil roller regulator, a roller sleeve, a shaft sleeve, a bearing, a fixed shaft, a rotating rail, an oil pipe, an oil pressure gauge, an oil distributor, an oil level gauge, an oil drum, an oil pump and a program controller, wherein the oil discharge port is arranged on the oil collecting tank; the oil-homogenizing roller is characterized in that a plurality of oil-homogenizing rollers are designed on a rotating track friction surface, each oil-homogenizing roller consists of a roller sleeve, a shaft sleeve, a bearing and a fixed shaft, the shaft sleeve is positioned below the roller sleeve to support the roller sleeve, the fixed shaft is arranged on a support, the oil-homogenizing rollers are arranged on the support and can be in a slightly fit state with the track friction surface through position adjustment of an oil roller adjuster, an oil collecting tank and an oil discharge port are designed at the bottom of the support, an oil inlet is formed at the fixed shaft end of each oil-homogenizing roller and is communicated with a remote oiling device through an oil pipe, the remote oiling device consists of an oil pressure gauge, an oil distributor, an oil tank, an oil pump and a program controller, the oil-homogenizing roller device is arranged outside a blocking wheel mounting area, a group of oil outlets are formed in the shaft sleeve and are communicated with the oil outlets on the surface of the fixed shaft and the oil inlet, the oil pressure gauge, the oil level gauge and the program controller are auxiliary control elements in the pipeline, when the oil pump is started, lubricating oil is discharged from an oil outlet of an oil drum, passes through the oil distributor and the oil pipe and then is filled in an annular space formed by the fixed shaft and the roller sleeve along a central hole of the fixed shaft, the lubricating oil is adsorbed and dispersed into an oil film on the surface of the roller sleeve, and finally the lubricating oil is uniformly coated on an annular working plane of the rotating track in the process of running with the rotating track.

Furthermore, the roller sleeve is a cylinder formed by assembling a plurality of nonmetal rings.

Further, the material of the roller sleeve comprises non-woven fabrics and polyester fibers.

Further, the oil pressure gauge is used for monitoring the working pressure in the oil outlet pipeline, when the oil pump is started, a low oil pressure alarm signal is sent out when the actually measured pressure value is smaller than a preset pressure value, and the low oil pressure alarm signal is used for reminding a user to stop and overhaul.

Furthermore, the oil separator automatically distributes the oil quantity of each oil outlet through different plunger strokes in the oil separator so as to meet different oil quantity requirements of each oil outlet point.

Further, the oil level gauge is used for detecting the oil level value of the oil drum, when the oil level is lower than a preset oil level value, a low oil level alarm signal is sent to remind a user of refueling, and when the oil level reaches a specified value again, the low oil level alarm signal is automatically cleared.

The invention has the following beneficial effects:

1) the invention provides an oil-equalizing roller device for lubricating a track surface, which can uniformly coat lubricating oil on the track surface through the adsorption, dispersion and extrusion effects of a roller sleeve, thereby avoiding the non-uniform phenomenon caused by the traditional single-point extrusion mode;

2) the invention provides an oil equalizing roller device for lubricating a track surface, which avoids the phenomenon of grease falling caused by the traditional single-point extrusion mode, eliminates the potential safety hazard of equipment operation and protects the field operation environment;

3) the invention provides an oil equalizing roller device for lubricating a track surface, the oil quantity of the oil equalizing roller can be accurately controlled by a program controller and an oil separator, and the oil consumption is greatly reduced on the premise of ensuring the same lubricating effect, so that a more ideal using effect is obtained.

Drawings

Fig. 1 is a schematic diagram of an oil equalizing roller device for track surface lubrication according to an embodiment of the present invention:

wherein: 1 is an oil discharge port, 2 is an oil collecting tank, 3 is a bracket, 4 is an oil roller regulator, 5 is a roller sleeve, 6 is a shaft sleeve, 7 is a bearing, 8 is a fixed shaft, 9 is a rotating track, 10 is an oil pipe, 11 is an oil pressure gauge, 12 is an oil separator, 13 is an oil level gauge, 14 is an oil drum, 15 is an oil pump and 16 is a program controller;

FIG. 2 is a schematic diagram of a conventional lubricating and oiling device in the background art of the present invention:

wherein: 17 is a catch wheel, 18 is a riding wheel, 19 is a catch wheel bracket, 20 is a track, 21 is an oil pipeline, and 22 is a grease pump;

fig. 3 is a schematic view of the roll shell 5 of the present invention.

Detailed Description

So that the manner in which the features and aspects of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings.

The core of the specific embodiment of the invention is to provide an oil equalizing roller device for lubricating a track surface, which comprises an oil outlet 1, an oil collecting tank 2, a bracket 3, an oil roller regulator 4, a roller sleeve 5, a shaft sleeve 6, a bearing 7, a fixed shaft 8, a rotating track 9, an oil pipe 10, an oil pressure gauge 11, an oil separator 12, an oil level gauge 13, an oil drum 14, an oil pump 15 and a program controller 16; the oil distributing device is characterized in that a plurality of oil distributing rollers are designed on the friction surface of the rotating track 9, each oil distributing roller is composed of a roller sleeve 5, a shaft sleeve 6, a bearing 7 and a fixing shaft 8, the shaft sleeve 6 is positioned below the roller sleeve 5 to support the roller sleeve 5, the fixing shaft 8 is installed on a support 3, each oil distributing roller is installed on the support 3 and can keep a micro-joint state with the friction surface of the track through position adjustment of an oil roller adjuster 4, an oil collecting tank 2 and an oil discharge port 1 are designed at the bottom of the support 3, an oil inlet is formed in the end of the fixing shaft 8 of each oil distributing roller and is communicated with a remote oil filling device through an oil pipe 10, each remote oil filling device is composed of an oil pressure gauge 11, an oil distributor 12, an oil level gauge 13, an oil drum 14, an oil pump 15 and a program controller 16, each oil distributing roller is arranged outside a blocking wheel installation region, a group of oil outlets are formed in the, the oil pipe 10 connects the fixed shaft 8, the oil separator 12 and the oil drum 14 to form a closed pipeline, the oil pressure gauge 11, the oil level indicator 13 and the program controller 16 are auxiliary control elements in the pipeline, when the oil pump 15 is started, lubricating oil is discharged from an oil outlet of the oil drum 14, passes through the oil separator 12 and the oil pipe 10 and is filled in an annular space formed by the fixed shaft 8 and the roller sleeve 5 along a central hole of the fixed shaft 8, the lubricating oil is adsorbed and dispersed into an oil film on the surface of the roller sleeve 5, and finally the lubricating oil is uniformly coated on an annular working plane of the rotating track 9 in the process of running with the rotating track 9.

Specifically, the roller sleeve 5 is a cylinder formed by assembling a plurality of non-metal circular rings.

Specifically, the material of the roller sleeve 5 includes non-woven fabric and polyester fiber.

More specifically, the non-woven fabric and the polyester fiber material have excellent capacity of adsorbing and dispersing lubricating oil, have obvious capillary diffusion effect and simultaneously have good wear resistance.

Specifically, oil pressure gauge 11 is used for monitoring the operating pressure in the oil pipeline, will send low oil pressure alarm signal when the pressure value of actual measurement is less than predetermined pressure value when oil pump 15 starts and be used for reminding the user to shut down and overhaul.

Specifically, the oil separator 12 automatically distributes the oil amount of each oil outlet through different plunger strokes inside, so as to meet different oil amount requirements of each oil outlet point.

Specifically, the oil level indicator 13 is used for detecting the oil level value of the oil drum, and when the oil level is lower than a preset oil level value, a low oil level alarm signal is sent to remind a user of refueling, and when the oil level reaches a specified value again, the low oil level alarm signal is automatically cleared.

As a specific preferred structure of the oil-equalizing roller device for track surface lubrication, 2 sets of oil-equalizing rollers are designed on the friction surface of the rotating track 9, the oil-equalizing rollers are composed of a roller sleeve 5, a shaft sleeve 6, a bearing 7 and a fixed shaft 8, and the shaft sleeve 6 is positioned below the roller sleeve 5 to support the roller sleeve 5. The roller sleeve 5 is a cylinder formed by superposing 35 rings made of non-woven fabric materials. The fixed shaft 8 is arranged on the bracket 3, and the oil equalizing roller is arranged on the bracket 3 and can keep a micro-joint state with a track friction surface by adjusting the position through the oil roller adjuster 4. An oil collecting tank 2 and an oil discharge port 1 are designed at the bottom of the support 3, an oil inlet is formed in the end of the oil equalizing roller fixing shaft 8, the oil inlet is communicated with a remote oiling device through an oil pipe 10, and the remote oiling device is composed of an oil pressure gauge 11, an oil distributor 12, an oil level gauge 13, an oil drum 14, an oil pump 15 and a program controller 16. Oil pressure gauge 11 is used for monitoring the operating pressure in the oil pipeline, will send low oil pressure alarm signal when the pressure value of actual measurement is less than predetermined pressure value when oil pump 15 starts and be used for reminding the user to shut down and overhaul. The oil separator 12 automatically distributes the oil amount of each oil outlet through different plunger strokes inside, so as to meet different oil amount requirements of each oil outlet point. Oil level gaugember 13 is used for detecting the oil level value of oil drum, can send low oil level alarm signal when the oil level is less than preset oil level value and remind the user to refuel, and low oil level alarm signal will automatic clear after the oil level reachs the specified value again, and its oil consumption will greatly reduced under the prerequisite of guaranteeing to reach same lubricated effect to comparatively ideal result of use has been obtained. The oil equalizing roller device is arranged outside a retaining wheel mounting area, a group of oil outlets are formed in a shaft sleeve 6 and are communicated with an oil outlet on the surface of a fixed shaft 8 and an oil inlet at the end part of the shaft, the fixed shaft 8, an oil separator 12 and an oil drum 14 are connected by an oil pipe 10 to form a closed pipeline, an oil pressure gauge 11, an oil level indicator 13 and a program controller 16 are auxiliary control elements in the pipeline, when the oil pump 15 is started, lubricating oil is discharged from an oil outlet of an oil drum 14, passes through the oil separator 12 and the oil pipe 10 and then is filled in an annular space formed by the fixed shaft 8 and the roller sleeve 5 along a central hole of the fixed shaft 8, the lubricating oil is adsorbed and dispersed into an oil film on the surface of the roller sleeve 5, and finally the lubricating oil is uniformly coated on an annular working plane of the rotating rail 9 in the process of running with the rotating rail 9, so that the phenomena of oil falling and non-uniformity caused by a traditional single-point extrusion mode are avoided, the potential safety hazard of equipment operation is eliminated, and the field operation environment is protected.

As another specific preferred structure of the oil equalizing roller device for track surface lubrication, 1 set of oil equalizing rollers is designed on the friction surface of the rotating track 9, the oil equalizing rollers are composed of a roller sleeve 5, a shaft sleeve 6, a bearing 7 and a fixed shaft 8, and the shaft sleeve 6 is positioned below the roller sleeve 5 to support the roller sleeve 5. The roller sleeve 5 is a cylinder formed by overlapping 50 circular rings made of polyester fiber materials. The fixed shaft 8 is arranged on the bracket 3, and the oil equalizing roller is arranged on the bracket 3 and can keep a micro-joint state with a track friction surface by adjusting the position through the oil roller adjuster 4. An oil collecting tank 2 and an oil discharge port 1 are designed at the bottom of the support 3, an oil inlet is formed in the end of the oil equalizing roller fixing shaft 8, the oil inlet is communicated with a remote oiling device through an oil pipe 10, and the remote oiling device is composed of an oil pressure gauge 11, an oil distributor 12, an oil level gauge 13, an oil drum 14, an oil pump 15 and a program controller 16. Oil pressure gauge 11 is used for monitoring the operating pressure in the oil pipeline, will send low oil pressure alarm signal when the pressure value of actual measurement is less than predetermined pressure value when oil pump 15 starts and be used for reminding the user to shut down and overhaul. The oil separator 12 automatically distributes the oil amount of each oil outlet through different plunger strokes inside, so as to meet different oil amount requirements of each oil outlet point. The oil level gauge 13 is used for detecting the oil level value of the oil drum, and can send a low oil level alarm signal to remind a user to add oil when the oil level is lower than a preset oil level value, and the low oil level alarm signal can automatically clear oil consumption of the oil drum on the premise of ensuring the same lubricating effect to be achieved when the oil level reaches a specified value again, so that an ideal using effect is obtained. The oil equalizing roller device is arranged outside a retaining wheel mounting area, a group of oil outlets are formed in a shaft sleeve 6 and are communicated with an oil outlet on the surface of a fixed shaft 8 and an oil inlet at the end part of the shaft, the fixed shaft 8, an oil separator 12 and an oil drum 14 are connected by an oil pipe 10 to form a closed pipeline, an oil pressure gauge 11, an oil level indicator 13 and a program controller 16 are auxiliary control elements in the pipeline, when the oil pump 15 is started, lubricating oil is discharged from an oil outlet of an oil drum 14, passes through the oil separator 12 and the oil pipe 10 and then is filled in an annular space formed by the fixed shaft 8 and the roller sleeve 5 along a central hole of the fixed shaft 8, the lubricating oil is adsorbed and dispersed into an oil film on the surface of the roller sleeve 5, and finally the lubricating oil is uniformly coated on an annular working plane of the rotating rail 9 in the process of running with the rotating rail 9, so that the phenomena of oil falling and non-uniformity caused by a traditional single-point extrusion mode are avoided, the potential safety hazard of equipment operation is eliminated, and the field operation environment is protected.

The above-mentioned general knowledge is not described in detail, and can be understood by those skilled in the art.

The present invention is not intended to be limited to the particular embodiments shown and described, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.