阅读说明：本技术 一种新型全自动涂装工业机器人系统 (Novel full-automatic application industrial robot system ) 是由 陈大立 向阳 于 2019-10-08 设计创作，主要内容包括：本发明公开了一种全自动涂装工业机器人系统,包括机座,所述机座上侧安装有上罩体,所述上罩体内部开设有喷涂室,所述机座上侧两端通过连接轴横向安装有输送带,所述上罩体两侧开设有进料口和出料口,且进料口和出料口内部安装有升降挡板,所述上罩体内顶部通过安装座安装有涂装机械臂,所述涂装机械臂一端安装有喷涂头,所述机座底部一侧安装有PLC控制柜,本发明全自动涂装工业机器人系统,通过将待喷涂工件放置在输送带上输送至喷涂室,然后通过涂装机械臂一端安装有喷涂头,对工件外侧进行喷涂处理,全程无需人工接触工件和涂料,操作安全性高,而且能够实现在密封环境下进行涂装处理,减少了环境的污染。(The invention discloses a full-automatic coating industrial robot system, which comprises a machine base, wherein an upper cover body is arranged on the upper side of the machine base, a spraying chamber is arranged in the upper cover body, conveying belts are transversely arranged at two ends of the upper side of the machine base through connecting shafts, a feeding port and a discharging port are arranged at two sides of the upper cover body, lifting baffles are arranged in the feeding port and the discharging port, a coating mechanical arm is arranged at the top in the upper cover body through a mounting seat, a spraying head is arranged at one end of the coating mechanical arm, a PLC control cabinet is arranged at one side of the bottom of the machine base, the full-automatic coating industrial robot system is characterized in that a workpiece to be sprayed is placed on the conveying belts and conveyed to the spraying chamber, then the spraying head is arranged at one end of the coating mechanical arm, the outer side of the workpiece is sprayed, the workpiece does not, the environmental pollution is reduced.)

1. The utility model provides a full-automatic application industrial robot system, includes frame (1), its characterized in that: the utility model discloses a coating machine, including frame (1), frame (2), upper shield body (2) inside spray booth (20) have been seted up, conveyer belt (4) are transversely installed through connecting axle (3) at frame (1) upside both ends, feed inlet (5) and discharge gate (6) have been seted up to upper shield body (2) both sides, and feed inlet (5) and discharge gate (6) internally mounted have lifting baffle (10), upper shield body (2) interior top is installed application arm (17) through the mount pad, spraying head (18) are installed to application arm (17) one end, PLC switch board (9) are installed to frame (1) bottom one side.

2. The full-automatic coating industrial robot system according to claim 1, characterized in that: the conveyer belt (4) is arranged between the two driving wheels, and one side of each driving wheel is connected with a conveyer motor in a transmission way.

3. The full-automatic coating industrial robot system according to claim 1, characterized in that: an exhaust port (11) is formed in the upper side of one end of the upper cover body (2), and an exhaust fan (19) is installed inside the exhaust port (11).

4. A full-automatic coating industrial robot system according to claim 3, characterized in that: exhaust port (11) one end is connected with blast pipe (12), blast pipe (12) one end is connected with air purification case (13), air outlet (14) are installed to air purification case (13) one end.

5. The full-automatic coating industrial robot system according to claim 4, characterized in that: the air purification box (13) is provided with a gauze filter screen layer and an active carbon adsorption layer, and the gauze filter screen is arranged at the air outlet end of the exhaust pipe (12).

6. The full-automatic coating industrial robot system according to claim 1, characterized in that: two coating mechanical arms (17) are symmetrically arranged, and the coating mechanical arms (17) adopt six industrial mechanical arms.

7. The full-automatic coating industrial robot system according to claim 1, characterized in that: one end of the spraying head (18) is connected with a paint storage box (15) through a pipeline, the paint storage box (15) is installed on one side of the base (1), and a pump body is installed on a discharge pipeline of the paint storage box (15).

8. The full-automatic coating industrial robot system according to claim 1, characterized in that: the lifting baffle (10) comprises a cylinder (101) which is arranged, a lifting rod (102) is connected to the lower side of the cylinder (101) in a transmission mode, a lifting door (103) is installed on the lower side of the lifting rod (102), and the lifting door (103) is inserted into a slot (104) formed in the feed inlet (5) and the discharge outlet (6).

9. The full-automatic coating industrial robot system according to claim 1, characterized in that: go up cover body (2) one side and install perspective window (7) and control button (8), and perspective window (7) internally mounted has transparent toughened glass.

10. The full-automatic coating industrial robot system according to claim 1, characterized in that: an infrared radiator (16) is arranged at the top in the upper cover body (2).

Technical Field

The invention relates to the technical field of coating, in particular to a novel full-automatic coating industrial robot system.

Background

Coating is a material protection technique in which an organic coating is formed on the surface of a base material with a paint. Coating is an important link in the surface manufacturing process of engineering machinery products. The quality of antirust and anticorrosive coatings is one of the important aspects of the overall quality of products. The appearance quality of the product not only reflects the protection and decoration performance of the product, but also is an important factor forming the value of the product. The coating is a system engineering, which comprises three basic procedures of treatment, coating process and drying of the surface of a coated object before coating, selection of proper coating, design of a reasonable coating system, determination of good operation environmental conditions, quality, process management, technical economy and other important links. The rust-proof coating process of the engineering machinery can be generally divided into a surface treatment process before coating and a rust-proof primer coating process.

The existing coating industrial equipment has low coating efficiency, can not be in a closed environment, and the coating is easy to splash everywhere during spraying, has no time to pollute the environment, and can cause certain physical damage to operators, thereby influencing the coating efficiency.

Disclosure of Invention

The invention aims to provide a novel full-automatic coating industrial robot system, which aims to solve the problems that the coating efficiency of the existing coating industrial equipment is low, the existing coating industrial equipment cannot be in a closed environment, coating is easy to splash everywhere during spraying, the environment is not polluted, and certain body damage is caused to operators, so that the coating efficiency is influenced.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic application industrial robot system, includes the frame, the upper shield body is installed to the frame upside, the spray booth has been seted up to the internal portion of upper shield, the conveyer belt is transversely installed through the connecting axle at frame upside both ends, feed inlet and discharge gate have been seted up to upper shield body both sides, and feed inlet and discharge gate internally mounted have a lifting baffle, the application arm is installed through the mount pad at the internal top of upper shield, the spraying head is installed to application arm one end, the PLC switch board is installed to frame bottom one side.

Preferably, the conveyer belt is arranged between the two driving wheels, and one side of each driving wheel is connected with a conveying motor in a transmission manner.

Preferably, an exhaust port is formed in the upper side of one end of the upper cover body, and an exhaust fan is installed inside the exhaust port.

Preferably, exhaust port one end is connected with the blast pipe, blast pipe one end is connected with air purification case, the exhaust port is installed to air purification case one end.

Preferably, the air purification box is provided with a gauze filter screen layer and an active carbon adsorption layer, and the gauze filter screen is arranged at the air outlet end of the exhaust pipe.

Preferably, the coating machine mechanical arms are symmetrically provided with two coating machine mechanical arms, and the coating machine mechanical arms adopt six industrial mechanical arms.

Preferably, one end of the spraying head is connected with a paint storage box through a pipeline, the paint storage box is installed on one side of the base, and a pump body is installed on a discharge pipeline of the paint storage box.

Preferably, the lifting baffle comprises a cylinder, the lifting rod is connected to the lower side of the cylinder in a transmission mode, a lifting door is installed on the lower side of the lifting rod, and the lifting door is inserted into slots formed in the feed inlet and the discharge outlet.

Preferably, one side of the upper cover body is provided with a perspective window and a control button, and transparent toughened glass is arranged in the perspective window.

Preferably, an infrared radiator is installed at the top in the upper cover body.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the workpiece to be sprayed is placed on the conveyor belt and conveyed to the spraying chamber, then the spraying head is installed at one end of the coating mechanical arm, the control button on the control panel is operated to spray the outer side of the workpiece, the workpiece and the coating are not required to be manually contacted in the whole process, the operation safety is high, and the coating effect is high.

2. According to the invention, the upper cover body is arranged on the upper side of the base, the lifting baffles are arranged in the feeding hole and the discharging hole, and the feeding hole and the discharging hole are blocked by the lifting baffles after spraying workpieces enter the spraying chamber, so that coating treatment can be realized in a sealed environment, and environmental pollution is reduced.

3. According to the invention, one end of the exhaust port is connected with the exhaust pipe, one end of the exhaust pipe is connected with the air purification box, and the air purification box is provided with the gauze filter screen layer and the active carbon adsorption layer, so that the air exhausted from the spraying chamber can be subjected to adsorption purification treatment.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

fig. 3 is a schematic view of the structure of the lifting baffle of the invention.

In the figure: 1. a machine base; 2. an upper cover body; 3. a connecting shaft; 4. a conveyor belt; 5. a feed inlet; 6. a discharge port; 7. a perspective window; 8. a control button; 9. a PLC control cabinet; 10. a lifting baffle plate; 11. an exhaust port; 12. an exhaust pipe; 13. an air purification box; 14. an air outlet; 15. a paint storage tank; 16. an infrared radiator; 17. coating the mechanical arm; 18. a spray head; 19. an exhaust fan; 20. a spray chamber; 101. a cylinder; 102. a lifting rod; 103. a lift gate; 104. and (4) a slot.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, in the embodiment of the present invention, a full-automatic coating industrial robot system includes a machine base 1, an upper cover 2 is installed on the upper side of the machine base 1, the upper cover 2 is used for covering and protecting the upper portion of the machine base 1 to improve the safety of spraying, a spraying chamber 20 is installed inside the upper cover 2 to provide a spraying space, a conveyor belt 4 is installed transversely at two ends of the upper side of the machine base 1 through a connecting shaft 3 to convey a workpiece for coating treatment, a feeding port 5 and a discharging port 6 are installed at two sides of the upper cover 2 to facilitate the workpiece to pass through the spraying chamber 20 for spraying treatment, a lifting baffle 10 is installed inside the feeding port 5 and the discharging port 6 to seal the feeding port 5 and the discharging port 6 to prevent spraying material from splashing, a coating machine arm 17 is installed on the top of the upper cover 2 through a mounting base, a spraying head 18 is installed at one end of, be convenient for carry out spray coating to the work piece, PLC switch board 9 is installed to 1 bottom one side of frame, and the control end of each equipment all with 9 electric connection of PLC switch board, be convenient for carry out mechanized control.

Preferably, the conveyer belt 4 is arranged between the two driving wheels, and one side of each driving wheel is connected with a conveying motor in a transmission manner, so that the conveyer belt 4 can be driven to horizontally convey the workpiece for spraying treatment.

Preferably, an exhaust port 11 is formed at an upper side of one end of the upper cover body 2, and an exhaust fan 19 is installed inside the exhaust port 11, so as to facilitate ventilation and exhaust treatment of the upper cover body 2.

Preferably, exhaust port 11 one end is connected with blast pipe 12, and blast pipe 12 one end is connected with air purification case 13, and air outlet 14 is installed to air purification case 13 one end, can adsorb the purification treatment to the air of exhaust in spray booth 20, is favorable to the environmental protection.

Preferably, the air purification box 13 is provided with a gauze filter screen layer and an activated carbon adsorption layer, and the gauze filter screen is arranged at the air outlet end of the exhaust pipe 12, so that the coating foam remaining in the air can be filtered and adsorbed.

Preferably, the coating mechanical arms 17 are symmetrically arranged in two numbers, and the coating mechanical arms 17 adopt six industrial mechanical arms, so that adjustment and control are facilitated, and multi-directional coating treatment is met.

Preferably, one end of the spray head 18 is connected with a paint storage tank 15 through a pipeline, the paint storage tank 15 is installed on one side of the base 1, and a discharge pipeline of the paint storage tank 15 is provided with a pump body for storing and providing the water-based paint for continuous spray treatment.

Preferably, the lifting baffle 10 comprises an air cylinder 101, the lower side of the air cylinder 101 is in transmission connection with a lifting rod 102, a lifting door 103 is installed on the lower side of the lifting rod 102, the lifting door 103 is inserted into a slot 104 formed in the feed inlet 5 and the discharge outlet 6, and the air cylinder 101 drives the lifting door 103 to lift up and down for adjustment, so that the opening and closing of the feed inlet 5 and the discharge outlet 6 are controlled conveniently.

Preferably, 2 one sides of the upper cover body are provided with a perspective window 7 and a control button 8, and the perspective window 7 is internally provided with transparent toughened glass, so that the spraying position can be conveniently adjusted in the observation.

Preferably, an infrared radiator 16 is installed at the top of the upper cover 2, so that the sprayed surface can be dried.

The working principle and the using process of the invention are as follows: the workpiece to be sprayed is placed at one end of a conveying belt 4 and then conveyed into a spraying chamber 20 through the conveying belt 4, a spraying head 18 is installed at one end of a coating mechanical arm 17 to spray the outer side of the workpiece, the spraying treatment can be carried out on the outer side of the workpiece through operating a control button 8 on a control panel, the workpiece and paint do not need to be manually contacted in the whole process, the operation safety is high, the coating effect is high, the using positions of a mechanical arm 17 and the spraying head 18 of a coating machine are adjusted in advance, and the continuous automatic spraying treatment can be carried out on the upper side of the workpiece conveyed on the conveying belt 4; and install the upper shield body 2 through frame 1 upside, and feed inlet 5 and 6 internally mounted of discharge gate have a lifting baffle 10, and after the spraying work piece got into spray booth 20, lifting baffle 10 can be stifled to feed inlet 5 and discharge gate 6 and die to can realize carrying out the application under sealed environment and handle, prevent that coating flying spill, reduce the pollution of environment.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.