Shell batching and blanking device for manufacturing air condition compressor
阅读说明:本技术 一种空调压缩机制造用壳体配料下料装置 (Shell batching and blanking device for manufacturing air condition compressor ) 是由 徐尼云 于 2019-11-23 设计创作,主要内容包括:本发明涉及空调压缩机领域,具体是涉及一种空调压缩机制造用壳体配料下料装置,包括支架,还包括送料组件、切割组件和下料组件,送料组件设置于支架的一端,下料组件设置于支架的另一端,切割组件设置于送料组件和下料组件之间,并且送料组件、切割组件和下料组件之间分别沿着支架的长度方向依次排列,送料组件包括一个固定夹具和一个第一移动夹具,固定夹具设置于支架的一端,第一移动夹具设置于固定夹具与切割组件之间,本实用解决了空调压缩机壳体进行加工时,无法进行固定以及壳体加工后无法自动下料的问题,节省了人力,提高了生产效率。(The invention relates to the field of air-conditioning compressors, in particular to a shell material mixing and blanking device for manufacturing an air-conditioning compressor, which comprises a support, a feeding component, a cutting component and a blanking component, wherein the feeding component is arranged at one end of the support, the blanking component is arranged at the other end of the support, the cutting component is arranged between the feeding component and the blanking component, the feeding component, the cutting component and the blanking component are respectively and sequentially arranged along the length direction of the support, the feeding component comprises a fixed clamp and a first movable clamp, the fixed clamp is arranged at one end of the support, and the first movable clamp is arranged between the fixed clamp and the cutting component.)
1. A shell material-distributing and blanking device for manufacturing an air conditioner compressor is characterized by comprising a bracket (1), it is characterized by also comprising a feeding component (2), a cutting component (3) and a blanking component (4), wherein the feeding component (2) is arranged at one end of the bracket (1), the blanking component (4) is arranged at the other end of the bracket (1), the cutting component (3) is arranged between the feeding component (2) and the blanking component (4), and the feeding assembly (2), the cutting assembly (3) and the blanking assembly (4) are sequentially arranged along the length direction of the support (1), the feeding assembly (2) comprises a fixed clamp (5) and a first movable clamp (6), the fixed clamp (5) is arranged at one end of the support (1), and the first movable clamp (6) is arranged between the fixed clamp (5) and the cutting assembly (3).
2. The shell batching and blanking device for manufacturing the air condition compressor as claimed in claim 1, wherein the feeding assembly (2) further comprises a first electric screw rod sliding table (7) and a first sliding block (8), the first electric screw rod sliding table (7) is arranged between the cutting assembly (3) and the fixed clamp (5) in a horizontal state along the length direction of the support (1), the first sliding block (8) is arranged on the first electric screw rod sliding table (7) in a horizontal state in a sliding manner, a support bracket (9) for placing the shell is further arranged between the first electric screw rod sliding table (7) and the fixed clamp (5), a fixed seat (10) is arranged at one end of the support bracket (9) far away from the first electric screw rod sliding table (7), the first movable clamp (6) and the fixed clamp (5) have the same structure, and the first movable clamp (6) is arranged at the top of the first sliding block (8), the fixing clamp (5) is arranged at the top of the fixing seat (10).
3. The shell batching and blanking device for manufacturing the air conditioner compressor is characterized in that the first movable clamp (6) and the fixed clamp (5) respectively comprise a platform (11), a placing platform (12) and two clamping cylinders (13), the platform (11) of the first movable clamp (6) and the platform (11) of the fixed clamp (5) are respectively fixed on the top of the first sliding block (8) and the top of the fixed seat (10) in a horizontal state, each placing platform (12) is respectively fixed on the top of the corresponding platform (11) in a horizontal state, the two clamping cylinders (13) are respectively and symmetrically arranged on two sides of the placing platform (12) in a horizontal state, each clamping cylinder (13) is fixed through a supporting seat (14), and a clamping ring (15) for clamping the shell is respectively arranged on an output shaft of each clamping cylinder (13), and the middle part of each placing platform (12) is provided with an opening (16) for clamping the shell by a clamping ring (15).
4. The shell material mixing and blanking device for manufacturing the air condition compressor as claimed in claim 3, wherein the cutting assembly (3) comprises a lifting mechanism and a driving mechanism, the lifting mechanism is arranged between the first electric screw rod sliding table (7) and the blanking assembly (4), the driving mechanism is arranged at the top of the bracket (1), the lifting mechanism is composed of a moving plate (17) and two screws (18), the two screws (18) are symmetrically arranged at two ends of the inner side of the bracket (1) in a vertical state, the bottoms of the two screws (18) are respectively rotatably arranged on a base (19), and the moving plate (17) is horizontally sleeved on the two screws (18).
5. The shell material-mixing and blanking device for manufacturing the air-conditioning compressor is characterized in that a rotating motor (20) is arranged at the bottom of a moving plate (17) in a horizontal state, the rotating motor (20) is fixed at the bottom of the moving plate (17) through a motor box (21), a saw blade (22) for cutting the shell is further arranged on an output shaft of the rotating motor (20), a protective cover (23) is arranged outside the saw blade (22), a driving mechanism consists of a belt (24) and a driving motor (25), two belt wheels (26) matched with the belt (24) are sleeved on two screw rods (18), and the driving motor (25) drives one screw rod (18).
6. A shell material blanking device for manufacturing an air condition compressor as claimed in claim 5, it is characterized in that the blanking assembly (4) comprises a second movable clamp (27) and a grabbing mechanism, one end of the cutting assembly (3) far away from the first electric screw rod sliding table (7) is provided with a second electric screw rod sliding table (28), the second electric screw rod sliding table (28) is arranged in a horizontal state along the length direction of the bracket (1), the free end of the second electric screw rod sliding table (28) is provided with a blanking groove (29), a second sliding block (30) is arranged at the top of the second electric screw rod sliding table (28) in a sliding manner, a second movable clamp (27) is arranged on the second sliding block (30), the structures of the second movable clamp (27) and the first movable clamp (6) are the same, the second movable jig (27) is attached to the first movable jig (6) in the same manner.
7. A shell material blanking device for manufacturing an air condition compressor as claimed in claim 6, it is characterized in that the grabbing mechanism consists of a moving block (31) and two moving grooves (32), the two moving grooves (32) are symmetrically arranged on one side of the top of the bracket (1) in a horizontal state along the length direction of the bracket (1), the moving block (31) can be movably arranged on the two moving grooves (32), one end of the moving block (31) is pushed and pulled through a long-axis cylinder (33), and the top of the moving block (31) is provided with a telescopic cylinder (34) in a vertical state, the output end of the output shaft of the telescopic cylinder (34) which penetrates through the bracket (1) and extends downwards is provided with a push plate (35), the push plate (35) is provided with a finger cylinder (36) in a vertical state, and two clamping fingers (37) for picking up the shell are arranged on the output shaft of the finger cylinder (36).
Technical Field
The invention relates to the field of air condition compressors, in particular to a shell material distribution and blanking device for manufacturing an air condition compressor.
Background
The compressor is a driven fluid machine for lifting low-pressure gas into high-pressure gas, and is a heart of a refrigeration system, and the compressor sucks low-temperature low-pressure refrigerant gas from an air suction pipe, drives a piston to compress the refrigerant gas through the operation of a motor, and discharges the high-temperature high-pressure refrigerant gas to an exhaust pipe to provide power for a refrigeration cycle, so that the refrigeration cycle of compression → condensation → expansion → evaporation is realized.
The compressor shell is an important component of the compressor, the compressor shell often causes serious consequences due to errors in machining when in use, at present, the air conditioner compressor shell often needs to be positioned and manually blanked when machining is carried out, manpower is increased, the production efficiency of the shell is reduced, and therefore equipment capable of firmly positioning the shell to prevent errors and automatically blanking is required to be designed.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a shell material distribution and blanking device for manufacturing an air conditioner compressor, and the technical scheme solves the problems that effective fixing and automatic blanking cannot be carried out when a shell of the air conditioner compressor is processed.
In order to solve the technical problems, the invention provides the following technical scheme:
the utility model provides a casing batching unloader is used in air condition compressor manufacturing, which comprises a bracket, still include the pay-off subassembly, cutting element and unloading subassembly, the pay-off subassembly sets up in the one end of support, the unloading subassembly sets up in the other end of support, cutting element sets up between pay-off subassembly and unloading subassembly, and the pay-off subassembly, arrange in proper order along the length direction of support respectively between cutting element and the unloading subassembly, the pay-off subassembly includes a mounting fixture and a first removal anchor clamps, mounting fixture sets up in the one end of support, first removal anchor clamps set up between mounting fixture and cutting element.
As an air condition compressor makes with casing batching unloader's an optimal scheme, the pay-off subassembly still includes first electronic lead screw slip table and first slider, first electronic lead screw slip table is the horizontality along the length direction of support and sets up between cutting assembly and mounting fixture, first slider is that the horizontality can gliding setting up on first electronic lead screw slip table, and still be equipped with a support bracket that is used for placing the casing between first electronic lead screw slip table and the mounting fixture, the one end that the support bracket kept away from first electronic lead screw slip table is equipped with a fixing base, first removal anchor clamps are all the same with mounting fixture's structure, and first removal anchor clamps set up in the top of first slider, mounting fixture sets up in the top of fixing base.
As an optimal scheme of the shell batching and blanking device for manufacturing the air conditioner compressor, each of the first movable clamp and the fixed clamp comprises a platform, a placing table and two clamping cylinders, the platform of the first movable clamp and the platform of the fixed clamp are respectively and correspondingly fixed at the tops of the first sliding block and the fixed seat in a horizontal state, each placing table is respectively and horizontally fixed at the top of the corresponding platform, the two clamping cylinders are respectively and symmetrically arranged at two sides of the placing table in a horizontal state, each clamping cylinder is fixed through a supporting seat, a clamping ring for clamping the shell is further arranged on an output shaft of each clamping cylinder, and an opening for clamping the shell by the clamping ring is formed in the middle of each placing table.
As an optimal scheme of a shell material distribution and blanking device for manufacturing an air conditioner compressor, a cutting assembly comprises a lifting mechanism and a driving mechanism, the lifting mechanism is arranged between a first electric screw rod sliding table and a blanking assembly, the driving mechanism is arranged at the top of a support, the lifting mechanism comprises a movable plate and two screw rods, the two screw rods are symmetrically arranged at two ends of the inner side of the support in a vertical state, the bottoms of the two screw rods can be respectively arranged on a base in a rotating mode, and the movable plate is sleeved on the two screw rods in a horizontal state.
As an optimal scheme of the shell material mixing and blanking device for manufacturing the air conditioner compressor, a rotating motor is arranged at the bottom of a movable plate in a horizontal state, the rotating motor is fixed at the bottom of the movable plate through a motor box, a saw knife for cutting the shell is further arranged on an output shaft of the rotating motor, a protective cover is arranged outside the saw knife, a driving mechanism is composed of a belt and a driving motor, two belt wheels matched with the belt are sleeved on two screw rods, and the driving motor drives one screw rod.
As an air condition compressor makes with casing batching unloader's an optimal scheme, the unloading subassembly includes that a second removes anchor clamps and one snatchs the mechanism, the one end that first electronic lead screw slip table was kept away from to the cutting subassembly is equipped with an electronic lead screw slip table of second, electronic lead screw slip table of second is the horizontality setting along the length direction of support, the free end of electronic lead screw slip table of second is equipped with a blanking groove, and the top of electronic lead screw slip table of second still slides and is equipped with a second slider, the second removes anchor clamps and sets up on the second slider, the second removes the structure homogeneous phase of anchor clamps and first removal anchor clamps, and the second removes the anchor clamps and also the same mounting means of first removal anchor clamps.
As an air condition compressor makes with casing batching unloader's an optimal selection scheme, snatch the mechanism and constitute by a movable block and two shifting chutes, two shifting chutes all are the horizontality symmetry along the length direction of support and set up in support top one side, what the movable block can remove sets up on two shifting chutes, the one end of movable block carries out the push-and-pull through a major axis cylinder, and the top of movable block is vertical state and still is equipped with a telescopic cylinder, telescopic cylinder's output shaft passes and is equipped with a push pedal on the output that the support stretches out downwards, it is equipped with a finger cylinder to be vertical state on the push pedal, and still be equipped with two clamp fingers that are used for picking up the casing on finger cylinder's the.
Compared with the prior art, the invention has the beneficial effects that:
when an operator processes the shell of the air-conditioning compressor, firstly, the operator places the shell of the air-conditioning compressor on a supporting bracket, then a fixed clamp clamps the shell, when the shell needs to move, the fixed clamp is released, a first movable clamp drives the shell to convey to a cutting assembly, when the first movable clamp drives the shell to move, two clamping cylinders firstly clamp the shell through two clamping rings, then a first sliding block drives the shell to move to the cutting assembly through a first electric screw rod sliding table, then a driving mechanism drives a lifting mechanism to operate, then a movable plate moves towards the shell direction on two screws, when a driving motor drives two belt wheels through a belt to rotate the two screws, the movable plate drives a saw knife to move towards the shell, the saw knife cuts the shell through a rotating motor, when the shell is cut, the second movable clamp moves to the cutting assembly on the second electric screw rod sliding table through the second sliding block, the second movable clamp and the first movable clamp are identical in structure, the second movable clamp clamps the end of the shell, then the saw cutter cuts the shell, after the shell is cut, the second movable clamp drives the cut shell to move to the blanking groove, then the telescopic cylinder pushes the moving block to move to the position right above the second movable clamp on the two moving grooves through the long-axis cylinder, the telescopic cylinder drives the finger cylinder to extend towards the shell along with the moving block, the second movable clamp is released, the finger cylinder drives the two clamping fingers to pick up the shell, and finally the finger cylinder sends the shell to the blanking groove to be sent out, so that the problems that the shell of the air conditioner compressor cannot be fixed during machining and automatic blanking cannot be carried out after the shell is machined are solved, the manpower is saved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an exploded perspective view of the present invention;
FIG. 3 is an exploded perspective view of the feed assembly;
FIG. 4 is an exploded perspective view of the cutting assembly;
FIG. 5 is a schematic view of a partial perspective structure of the blanking assembly;
the reference numbers in the figures are: the automatic feeding device comprises a
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 5, the shell material preparing and blanking device for manufacturing the air conditioner compressor comprises a
The feeding assembly 2 further comprises a first electric screw rod sliding table 7 and a first sliding
The first
The
The bottom of the moving
Unloading subassembly 4 includes that a second
The grabbing mechanism is composed of a moving
The working principle of the invention is as follows: when an operator processes the air conditioner compressor shell, firstly, the operator places the air conditioner compressor shell on a supporting
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