Winding pipe motor assembly convenient for gear disassembly
阅读说明:本技术 一种便于拆卸齿轮的缠绕管电机组件 (Winding pipe motor assembly convenient for gear disassembly ) 是由 李�杰 于 2019-10-31 设计创作,主要内容包括:本发明涉及塑料生产设备领域,具体的说是一种便于拆卸齿轮的缠绕管电机组件,包括支撑结构、电机本体、传动结构、限位结构、导向结构、缠绕管成型机本体和检修结构;传动结构设于电机本体的端部,便于快速更换大小不同的齿轮,便于调节缠绕管的成型速度,同时避免了使用销钉,大大提高了齿轮的安装拆卸的质量及其效率;限位结构设于导向结构的端部,便于对传动的链条进行限位,调节链条的松紧度,使传动的效果更好,提高了模具的更换效率及其质量;检修结构设于限位结构的内部,当成型辊损坏,或者链条断裂时,对检修结构的压力变小,进而控制注塑主机的螺杆速度降低,避免了继续注塑造成材料的浪费,同时提高了使用安全性。(The invention relates to the field of plastic production equipment, in particular to a winding pipe motor assembly with a gear convenient to disassemble, which comprises a supporting structure, a motor body, a transmission structure, a limiting structure, a guide structure, a winding pipe forming machine body and an overhauling structure; the transmission structure is arranged at the end part of the motor body, so that gears with different sizes can be replaced quickly, the forming speed of the winding pipe can be adjusted conveniently, pins are avoided, and the quality and the efficiency of mounting and dismounting the gears are improved greatly; the limiting structure is arranged at the end part of the guide structure, so that the driving chain is limited conveniently, the tightness of the chain is adjusted, the driving effect is better, and the replacement efficiency and the quality of the die are improved; the maintenance structure is arranged in the limiting structure, the maintenance structure is damaged as the forming roller, or the chain is broken, the pressure for maintaining the maintenance structure is reduced, the speed of the screw of the injection molding main machine is controlled to be reduced, the material waste caused by continuous injection molding is avoided, and the use safety is improved.)
1. The utility model provides a winding pipe motor element convenient to dismantle gear which characterized in that: the winding pipe forming machine comprises a supporting structure (1), a motor body (2), a transmission structure (3), a limiting structure (4), a guide structure (5), a winding pipe forming machine body (6) and an overhauling structure (7); the side wall of the winding pipe forming machine body (6) for forming the winding pipe is provided with the supporting structure (1) for supporting the motor body (2), and the motor body (2) is detachably connected with the supporting structure (1); the end part of the motor body (2) is connected with the transmission structure (3) for transmission, the transmission structure (3) is rotatably connected with the guide structure (5), and the guide structure (5) for reducing the friction force of the transmission structure (3) is fixed on the winding pipe forming machine body (6); be equipped with on guide structure (5) and be used for adjusting chain elasticity limit structure (4), guide structure (5) with can dismantle the connection between limit structure (4), just the inside of limit structure (4) is equipped with and is used for controlling the injection molding machine rotational speed overhaul structure (7).
2. The wound tube motor assembly with gears readily removable of claim 1, wherein: bearing structure (1) is including carriage (11), regulation pole (12) and base (13), and the cross section is L shape structure the one end of carriage (11) is fixed in the lateral wall of winding pipe make-up machine body (6), motor body (2) are fixed in through the bolt support frame (11), the cross section that the bottom of carriage (11) is equipped with sliding connection is L shape structure base (13), adjust pole (12) through connection in carriage (11) with base (13), adjust pole (12) with rotate between carriage (11) and be connected, adjust pole (12) with threaded connection between base (13).
3. The wound tube motor assembly with gears readily removable of claim 1, wherein: drive structure (3) are including drive gear (31), apron (32), transmission shaft (33), first rack (34), stopper (35), spacing groove (36), pivot (37) and lead screw (38), be used for the transmission shaft (33) run through in winding pipe make-up machine body (6) and extend to motor body (2), transmission shaft (33) with rotate between motor body (2) and be connected, the inside of transmission shaft (33) is equipped with sliding connection be used for the transmission first rack (34), lead screw (38) through connection in transmission shaft (33) with first rack (34), lead screw (38) with rotate between transmission shaft (33) and be connected, lead screw (38) with threaded connection between first rack (34), transmission shaft (33) deviate from the one end of motor body (2) is equipped with and is used for right the tip of lead screw (38) seals up the tip of lead screw (38) Apron (32), pivot (37) through connection in transmission shaft (33) with stopper (35), stopper (35) with rotate between pivot (37) and be connected, the one end of stopper (35) with first rack (34) meshing, the other one end of stopper (35) is followed the tip in the cross-section of pivot (37) axle center direction is triangle-shaped, stopper (35) with on transmission shaft (33) drive gear (31) block, the inside of drive gear (31) is equipped with the perpendicular to the cross-section of the axle center direction of pivot (37) is sectorial spacing groove (36), spacing groove (36) with stopper (35) block.
4. The wound tube motor assembly with gears readily removable of claim 3, wherein: guide structure (5) include backup pad (51) and bearing (52), backup pad (51) with motor body (2) symmetry is located the lateral wall of winding pipe make-up machine body (6), bearing (52) embedding the inside of backup pad (51), transmission shaft (33) run through in bearing (52), transmission shaft (33) pass through bearing (52) with rotate between backup pad (51) and be connected.
5. The wound tube motor assembly with gears readily removable of claim 4, wherein: the limiting structure (4) comprises a corrugated pipe (41), two screw rods (42), a sliding sleeve (43), a sliding rod (44), a wheel carrier (45), a guide shaft (46), a guide gear (47), a second rack (48) and a gear ring (49), two ends of the sliding sleeve (43) are symmetrically provided with two bulges, the sliding sleeve (43) is rotatably connected with the supporting plate (51) through the bulges of a cylindrical structure, the sliding rod (44) is arranged inside the sliding sleeve (43) and is in sliding connection with the sliding sleeve (43), one of the screw rods (42) is rotatably connected with the sliding sleeve (43) and is in threaded connection with the sliding rod (44), the end part of the sliding rod (44) is provided with the wheel carrier (45) in sliding connection, the guide gear (47) is rotatably connected with the wheel carrier (45) through the guide shaft (46), and the side wall of the sliding sleeve (43) is provided with the gear ring (49), the second rack (48) is in sliding connection with the supporting plate (51), the second rack (48) is meshed with the gear ring (49), the other screw rod (42) is in rotating connection with the supporting plate (51) and in threaded connection with the second rack (48), the corrugated pipe (41) for fixing a power line penetrates through the sliding sleeve (43) and extends to the end of the sliding rod (44), and the corrugated pipe (41) is in sliding connection with the sliding rod (44).
6. The wound tube motor assembly with gears readily removable of claim 5, wherein: overhaul structure (7) and include lug (71), reset spring (72) and position sleeve (73), slide bar (44) with the looks remote site of wheel carrier (45) is equipped with respectively position sleeve (73) with lug (71), lug (71) with sliding connection between position sleeve (73), position sleeve (73) with bellows (41) switch on, position sleeve (73) run through in reset spring (72), the both ends of reset spring (72) contradict respectively in slide bar (44) with wheel carrier (45).
Technical Field
The invention relates to the field of plastic production equipment, in particular to a winding pipe motor assembly with a gear convenient to disassemble.
Background
The hollow winding pipe is a pipe formed by winding and welding high-density polyethylene (HDPE) serving as a raw material, and can be used for producing pipes with the diameter of 3 meters due to the unique forming process, other production processes are difficult to complete, the high-density polyethylene (HDPE) not only ensures the product forming process and the product quality due to the excellent welding performance of the HDPE, but also provides multiple reliable modes for construction connection, a servo motor is arranged on a support in the winding pipe production process, a pin is matched with a transmission shaft at the end part of the motor to fix a gear, the gear drives a forming roller of a winding pipe forming machine through a chain, the forming roller is driven to rotate, and the strip-shaped pipes are matched with adhesive tapes to be wound into winding pipelines for municipal administration.
However, in the production process of the winding pipe, the motor penetrates through the rack of the winding pipe forming machine and extends to the water tank, the support has no supporting effect on the rotating shaft of the motor, the rotating shaft is stressed unevenly after long-term use, the friction force between the rotating shaft and the motor body is increased, meanwhile, the winding speed is different in the production process due to different production diameters of the winding pipe, but the speed adjusting range of the motor is limited, different driving gears need to be replaced frequently, the gear and the pin are not convenient and quick to detach after being clamped and plugged, the gear needs to be knocked in the gear mounting process, the pin is easy to damage, the gear is inconvenient to detach in the later period, when the pin is installed and dislocated, the pin is deformed, the gear cannot be detached, meanwhile, the length of the chain is not fixed, the guide gear needs to be used for abutting after the chain is replaced, and the angle of the guide, the traditional mode is through the bolt with the wheel carrier fixed on the support frame, poor stability, and operate convenient and fast inadequately, damage as the forming roller simultaneously, perhaps after the chain fracture, the injection molding machine of former one end continues to work, can make fashioned banded pipeline block up at the mould port, has caused the waste of material, damages equipment even, and the safety in utilization is low.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a winding pipe motor assembly with a gear convenient to disassemble.
The technical scheme adopted by the invention for solving the technical problems is as follows: a winding pipe motor assembly convenient for gear disassembly comprises a supporting structure, a motor body, a transmission structure, a limiting structure, a guide structure, a winding pipe forming machine body and an overhauling structure; the side wall of the winding pipe forming machine body for forming the winding pipe is provided with the supporting structure for supporting the motor body, and the motor body is detachably connected with the supporting structure; the end part of the motor body is connected with the transmission structure for transmission, the transmission structure is rotationally connected with the guide structure, and the guide structure for reducing the friction force of the transmission structure is fixed on the winding pipe forming machine body; the guide structure is provided with a limiting structure used for adjusting the tightness of the chain, the guide structure is detachably connected with the limiting structure, and the limiting structure is internally provided with an overhauling structure used for controlling the rotating speed of the injection molding machine.
Specifically, bearing structure includes the carriage, adjusts pole and base, and the cross section is L shape structure the one end of carriage is fixed in the lateral wall of winding pipe make-up machine body, motor body passes through the bolt fastening in the carriage, the bottom of carriage is equipped with sliding connection's cross section and is L shape structure the base, adjust pole through connection in the carriage with the base, adjust the pole with rotate between the carriage and be connected, adjust the pole with threaded connection between the base.
Specifically, the transmission structure comprises a driving gear, a cover plate, a transmission shaft, a first rack, a limiting block, a limiting groove, a rotating shaft and a screw rod, the transmission shaft is used for transmission and penetrates through the winding pipe forming machine body and extends to the motor body, the transmission shaft is rotatably connected with the motor body, the transmission shaft is internally provided with the first rack which is connected with the transmission shaft in a sliding manner and used for transmission, the screw rod is connected with the transmission shaft and the first rack in a penetrating manner, the screw rod is rotatably connected with the transmission shaft, the screw rod is in threaded connection with the first rack, one end of the transmission shaft, which deviates from the motor body, is provided with the cover plate used for sealing the end part of the screw rod, the rotating shaft is connected with the transmission shaft and the limiting block, the limiting block is rotatably connected with the rotating shaft, and one end of the limiting block is meshed with, the other end of the limiting block is along the end part of the cross section in the axis direction of the rotating shaft is triangular, the limiting block is clamped with the driving gear on the transmission shaft, the inside of the driving gear is provided with a vertical to the cross section in the axis direction of the rotating shaft is fan-shaped, and the limiting groove is clamped with the limiting block.
Specifically, guide structure includes backup pad and bearing, the backup pad with motor body symmetry is located the lateral wall of winding pipe make-up machine body, the bearing embedding the inside of backup pad, the transmission shaft run through in the bearing, the transmission shaft pass through the bearing with rotate between the backup pad and be connected.
Specifically, the limiting structure comprises a corrugated pipe, two screw rods, a sliding sleeve, a sliding rod, a wheel carrier, a guide shaft, a guide gear, a second rack and a gear ring, two bulges are symmetrically arranged at two ends of the sliding sleeve, the sliding sleeve is rotatably connected with the supporting plate through the bulges of a cylindrical structure, the sliding rod is arranged in the sliding sleeve in a sliding connection manner, one of the screw rods is rotatably connected with the sliding sleeve and is in threaded connection with the sliding rod, the wheel carrier is arranged at the end part of the sliding rod in a sliding connection manner, the guide gear is rotatably connected with the wheel carrier through the guide shaft, the gear ring is arranged on the side wall of the sliding sleeve, the second rack is slidably connected with the supporting plate, the second rack is meshed with the gear ring, and the other screw rod is rotatably connected with the supporting plate and is in threaded connection with the second rack, the corrugated pipe for fixing the power line penetrates through the sliding sleeve and extends to the end part of the sliding rod, and the corrugated pipe is connected with the sliding rod in a sliding mode.
The maintenance structure comprises a convex block, a reset spring and a positioning sleeve, wherein the opposite ends of the sliding rod and the wheel carrier are respectively provided with the positioning sleeve and the convex block, the convex block is in sliding connection with the positioning sleeve, the positioning sleeve is communicated with the corrugated pipe, the positioning sleeve penetrates through the reset spring, and two ends of the reset spring are respectively abutted against the sliding rod and the wheel carrier.
The invention has the beneficial effects that:
(1) according to the winding pipe motor assembly convenient for gear disassembly, the motor body is fixed on the supporting structure, and the supporting structure is connected to the side wall of the winding pipe forming machine body, so that the levelness of the supporting structure is convenient to adjust, the levelness of the motor body is adjusted, the motor body is stressed more uniformly, and the problem of friction increase caused by installation inclination of the motor body is solved; when the ground roughness between processing vehicle is not high, through interior hexagonal spanner and regulation pole block, then rotate the spanner, make interior hexagonal spanner drive and adjust the pole rotation, adjust the inside slip of pole screw thread drive base at the carriage, and then make the base better with ground contact, make motor body's levelness higher, improved motor body's the stability can.
(2) According to the winding pipe motor assembly convenient for gear disassembly, the transmission structure is arranged at the end part of the motor body, so that gears with different sizes can be replaced quickly, the forming speed of the winding pipe can be adjusted conveniently, pins are avoided, and the quality and the efficiency of the gear assembly and disassembly are improved greatly; namely: when the driving gear is replaced, the cover plate is detached from a bolt at the end part of the transmission shaft, the cover plate is detached, then the inner hexagonal wrench is clamped with the screw rod, the screw rod is rotated, the screw rod drives the first rack to slide in the transmission shaft along the direction deviating from the motor in a threaded manner, when the screw rod does not rotate, the first rack is limited in a threaded limiting manner, so that the sliding of the first rack is more stable, the first rack drives the limiting block to rotate for 45 degrees, the limiting block is not clamped with the limiting groove, the driving gear is more convenient and rapid to detach from the transmission shaft, then the driving gears with different diameters are replaced preliminarily, the limiting groove in the driving gear is preliminarily corresponding to the position of the limiting block, the driving gear slides to the limiting block, then the screw rod is rotated in the opposite direction, the screw rod drives the first rack to slide in the transmission shaft along the, first rack drives the stopper rotatory 45, make stopper and spacing groove block carry on spacingly to drive gear, the tip of stopper is fan-shaped along the cross-section of the direction of perpendicular to pivot, increased the area of contact with drive gear, it is more firm to make to be connected between drive gear and the stopper, simultaneously when the stopper gets into the inside of spacing groove, because the radian of stopper is the same with the radian of spacing groove, to drive gear rectangle guide effect, be convenient for carry on spacingly to drive gear, make drive gear mounted position at every turn the same, the tip of the other one end of stopper along the cross-section of pivot axle center direction is triangle-shaped simultaneously, when the side of stopper contacts with the lateral wall of spacing groove, the stopper slides with the spacing groove, drive gear rotates with the transmission shaft, it is more efficient to make drive gear.
(3) According to the winding pipe motor assembly with the gear convenient to disassemble, the transmission shaft penetrates through the bearing, the bearing on the supporting plate supports the transmission shaft, the side pressure of the transmission shaft on the interior of the motor body is reduced, the friction force of the transmission shaft on the interior of the motor body is further reduced, and the motor body is more stable and efficient to use.
(4) According to the winding pipe motor assembly convenient for gear disassembly, the limiting structure is arranged at the end part of the guide structure, so that the transmission chain is limited conveniently, the tightness of the chain is adjusted, the transmission effect is better, and the replacement efficiency and the quality of a die are improved, namely: after the chain is wound with the driving gear and the forming roller thereof, firstly, the screw rod on the second rack is twisted, the screw rod thread drives the second rack to slide in the supporting plate, the second rack drives the sliding sleeve to rotate in the supporting plate by the movable gear ring, the position of the guide gear is adjusted, the chain with different lengths can be conveniently guided and limited, the second rack is limited by screw thread through screw rod, the second rack is engaged with gear ring to limit the gear ring, further limiting the position of the sliding sleeve, so that the limiting is more stable and efficient, simultaneously, the screw rod on the sliding rod is rotated, the screw rod thread drives the sliding rod and the sliding sleeve to slide, and then adjust the distance that the guide gear is apart from the tip of sliding sleeve, be convenient for adjust the elasticity of chain, reduced the requirement to the length of chain, improved the installation effectiveness and the quality of chain and its drive gear greatly, improved the production efficiency of winding pipe former.
(5) According to the winding pipe motor assembly with the gear convenient to disassemble, the overhauling structure is arranged inside the limiting structure, when the forming roller is damaged or the chain is broken, the pressure on the overhauling structure is reduced, the speed of the screw of the injection molding main machine is further controlled to be reduced, the material waste caused by continuous injection molding is avoided, and meanwhile, the use safety is improved, namely: be fixed in the inside of position sleeve with hydraulic sensor, make the wire wear out from the bellows and be connected to the control assembly, then connect on the host computer of moulding plastics, when the chain contradicts guide gear, guide gear passes through the guiding axle and contradicts the wheel carrier, the wheel carrier contradicts the reset spring compression, then make the lug contradict the pressure sensor of the inside of position sleeve, make the host computer normal work of moulding plastics, when the wheel carrier contradicts the position sleeve, make the lug can't continue to get into the position sleeve, effectually prevent that pressure from too big causing pressure sensor to damage, when chain fracture or forming roll damage, the chain reduces guide gear's pressure, reset spring drive lug reduces pressure sensor's pressure, pressure sensor's data is through the rotational speed reduction that the control assembly process control host computer of moulding plastics.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic diagram of an overall structure of a winding tube motor assembly with a gear easy to disassemble according to a preferred embodiment of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic view of a connection structure between the position-limiting structure and the guiding structure shown in FIG. 2;
FIG. 4 is an enlarged view of the portion B shown in FIG. 3;
FIG. 5 is an enlarged view of section C of FIG. 1;
FIG. 6 is a schematic view of a connection structure between the support structure and the transmission structure shown in FIG. 1;
FIG. 7 is an enlarged view of the portion D shown in FIG. 6;
fig. 8 is a schematic structural view of the transmission structure shown in fig. 7.
In the figure: 1. the supporting structure comprises a supporting
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-8, the winding pipe motor assembly with a gear convenient to disassemble according to the present invention comprises a supporting
Specifically, the supporting
Specifically, the
Specifically, the
Specifically, the
Specifically, the
When the motor is used, when the ground flatness of a machining workshop is not high, the inner hexagonal wrench is clamped with the adjusting
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
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