阅读说明：本技术 一种铝车厢瓦楞板立焊自动线 (Corrugated plate vertical welding automatic line for aluminum carriage ) 是由 陈庆烺 崔健笔 于 2021-08-03 设计创作，主要内容包括：本发明公开了一种铝车厢瓦楞板立焊自动线,涉及瓦楞铝板领域,包括进料机架,所述进料机架的内部安装有自动进料输送线,所述自动进料输送线包括驱动电机、齿轮与输料链条,所述驱动电机安装于进料机架的底部,所述驱动电机的输出端连接有齿轮,所述进料机架的顶部设置有输料链条,所述进料机架的一端安装有自动翻转工装。本发明整体结构智能化程度高,具备自动输送、自动翻转和自动跟踪焊接等工序,智能识别跟踪焊缝焊接,提高了铝车厢瓦楞板的焊接加工生产水平,保证焊接工艺稳定性,可以适应多种规格的铝车厢瓦楞板焊接,同时有效的节省了人工,自动输送、自动翻转和自动焊接,减少用人需求,实用性更高。(The invention discloses an automatic vertical welding line for corrugated plates of an aluminum carriage, which relates to the field of corrugated aluminum plates and comprises a feeding rack, wherein an automatic feeding conveying line is arranged inside the feeding rack, the automatic feeding conveying line comprises a driving motor, a gear and a conveying chain, the driving motor is arranged at the bottom of the feeding rack, the output end of the driving motor is connected with the gear, the conveying chain is arranged at the top of the feeding rack, and an automatic overturning tool is arranged at one end of the feeding rack. The welding line welding machine has the advantages that the intelligent degree of the whole structure is high, the welding line welding machine has the working procedures of automatic conveying, automatic overturning, automatic tracking welding and the like, welding seam welding is intelligently identified and tracked, the welding processing production level of the corrugated plate of the aluminum carriage is improved, the stability of the welding process is ensured, the welding machine can adapt to the welding of the corrugated plate of the aluminum carriage with various specifications, meanwhile, the labor is effectively saved, the automatic conveying, the automatic overturning and the automatic welding are realized, the requirement for workers is reduced, and the practicability is higher.)

1. The utility model provides an aluminium carriage corrugated sheet vertical welding transfer machine, includes feeding frame (1), its characterized in that: the automatic feeding conveyor line is characterized in that an automatic feeding conveyor line (2) is arranged inside the feeding rack (1), the automatic feeding conveyor line (2) comprises a driving motor (21), a gear (22) and a conveying chain (23), the driving motor (21) is arranged at the bottom of the feeding rack (1), the output end of the driving motor (21) is connected with the gear (22), the conveying chain (23) is arranged at the top of the feeding rack (1), an automatic overturning tool (3) is arranged at one end of the feeding rack (1), the automatic overturning tool (3) comprises a transition rack (31), an overturning cylinder (32) and an overturning tool rack (33), the transition rack (31) is arranged at one end of the feeding rack (1), the overturning cylinder (32) is arranged inside the transition rack (31), and the output end of the overturning cylinder (32) is connected with the overturning tool rack (33), automatic welding mechanism (4) are installed to one side of automatic upset frock (3), automatic welding mechanism (4) include mount (41), mounting bracket (43), moving motor (44), sliding seat (45), flexible motor (46), rotating electrical machines (47) and welder (48), mount (41) set up in one side of automatic upset frock (3), the top activity of mount (41) is provided with mounting bracket (43), one side internally mounted of mounting bracket (43) has moving motor (44), the inside slip of mounting bracket (43) is provided with sliding seat (45), the back mounted of sliding seat (45) has flexible motor (46), rotating electrical machines (47) and welder (48) are installed respectively to the top of sliding seat (45).

2. The automatic vertical welding line for corrugated plates of aluminum carriages as claimed in claim 1, wherein: the automatic welding mechanism (4) further comprises a guide rail (42), the top of the fixed frame (41) is provided with the guide rail (42), and the fixed frame (41) is connected with the fixed frame (41) in a sliding mode through the guide rail (42).

3. The automatic vertical welding line for corrugated plates of aluminum carriages as claimed in claim 1, wherein: and a copying tracking sensor (5) is arranged on one side of the movable seat (45).

4. The automatic vertical welding line for corrugated plates of aluminum carriages as claimed in claim 1, wherein: and a plurality of chain conveying mechanisms (6) are arranged in the transition rack (31).

5. The automatic vertical welding line for corrugated plates of aluminum carriages as claimed in claim 1, wherein: the output end of the rotating motor (47) is connected with a rotating seat (7), and the rotating seat (7) is connected with a welding gun (48).

6. The automatic vertical welding line for corrugated plates of aluminum carriages as claimed in claim 1, characterized in that: and two ends of the top of the fixing frame (41) are provided with blocking blocks (8).

Technical Field

The invention relates to the field of corrugated aluminum plate welding, in particular to an automatic vertical welding line for corrugated plates of an aluminum carriage.

Background

The corrugated aluminum plate has good characteristics, light weight, density of one third of steel, price per square calculated by the same thickness, almost no price difference between the steel and the aluminum, and high recycling value, and with the development of society, more and more automobile manufacturers begin to use the corrugated aluminum plate to replace a corrugated steel plate to manufacture a carriage, so that new process requirements are generated on the production and processing of the corrugated aluminum plate.

At present most carriage all uses corrugated steel board preparation, so old welding equipment and technology also replace thereupon after changing for corrugated aluminum plate, and the equipment that can satisfy aluminium carriage corrugated plate welding requirement is less on the market at present, and degree of automation is low, and manual welding corrugated aluminum plate's machining efficiency is not high, also can't guarantee corrugated aluminum plate's processingquality simultaneously.

Disclosure of Invention

Based on the above, the invention aims to provide an automatic vertical welding line for corrugated plates of an aluminum carriage, which aims to solve the technical problems of low automation degree and low manual welding efficiency of common corrugated aluminum plate welding equipment.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an aluminium carriage corrugated sheet vertical position welding transfer machine, includes the feeding frame, the internally mounted of feeding frame has the automatic feed transfer chain, the automatic feed transfer chain includes driving motor, gear and defeated material chain, driving motor installs in the bottom of feeding frame, driving motor's output is connected with the gear, the top of feeding frame is provided with defeated material chain, automatic upset frock is installed to the one end of feeding frame, automatic upset frock includes transition frame, upset cylinder and upset frock frame, the transition frame sets up in the one end of feeding frame, the internally mounted of transition frame has the upset cylinder, the output of upset cylinder is connected with upset frock frame, automatic welding mechanism is installed to one side of automatic upset frock, automatic welding mechanism includes mount, mounting bracket, moving motor, The welding fixture comprises a movable seat, a telescopic motor, a rotating motor and a welding gun, wherein the fixed frame is arranged on one side of the automatic overturning tool, a mounting frame is movably arranged at the top of the fixed frame, a moving motor is arranged inside one side of the mounting frame, the movable seat is arranged inside the mounting frame in a sliding mode, the telescopic motor is arranged on the back face of the movable seat, and the rotating motor and the welding gun are respectively arranged at the top of the movable seat.

Through adopting above-mentioned technical scheme, overall structure intelligent degree is high, possesses processes such as automatic conveying, automatic upset and automatic tracking welding, and welding seam welding is trailed in intelligent recognition, has improved the welding process production level of aluminium carriage corrugated sheet.

The automatic welding mechanism further comprises a guide rail, the top of the fixed frame is provided with the guide rail, and the fixed frame is connected with the fixed frame in a sliding mode through the guide rail.

Through adopting above-mentioned technical scheme, the guide rail provides spacing and guide effect for the removal of mount.

The invention is further provided that a profile tracking sensor is mounted on one side of the movable seat.

By adopting the technical scheme, the welding gun stretches out and draws back and rotates to change the real-time detection of the appearance of the workpiece according to the profiling tracking sensor.

The invention is further provided that a plurality of chain conveying mechanisms are arranged in the transition frame.

Through adopting above-mentioned technical scheme, chain conveying mechanism can transport the work piece to upset frock frame position.

The invention is further arranged in that the output end of the rotating motor is connected with a rotating seat, and the rotating seat is connected with a welding gun.

Through adopting above-mentioned technical scheme, rotating electrical machines and the cooperation of rotating the seat, control welder's welding direction.

The invention is further provided that two ends of the top of the fixing frame are provided with the blocking blocks.

Through adopting above-mentioned technical scheme, stop the piece and carry on spacingly for the removal of mount.

In summary, the invention mainly has the following beneficial effects: the invention is characterized in that a corrugated aluminum plate to be processed is placed on a feeding rack, a driving motor drives a gear to rotate, a conveying chain conveys the corrugated aluminum plate to a transition rack, then a turnover cylinder is started to turn over and erect a turnover tool rack, an automatic welding mechanism is waited for welding, the corrugated aluminum plate is turned over and erected for welding, the welding seam forming effect can be effectively improved, a movable motor can control an installation rack to move on a fixed rack, a welding gun can be conveniently transversely moved for welding, a telescopic motor can control a movable seat to move longitudinally, the longitudinal feeding distance of the welding gun can be adjusted as required, a rotary motor can control the welding gun to rotate, so that the welding gun can carry out multi-station welding operation, the intelligent degree of the whole structure is high, the processes of automatic conveying, automatic turnover, automatic tracking welding and the like are provided, the welding seam welding is intelligently identified and tracked, and the welding processing production level of the corrugated plate of an aluminum carriage is improved, guarantee welding process stability, can adapt to the welding of the aluminium carriage corrugated sheet of multiple specification, the effectual manual work that has saved simultaneously, automatic transport, automatic upset and automatic weld reduce the personnel selection demand, and the practicality is higher.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of an automatic welding mechanism according to the present invention;

FIG. 3 is a schematic view of the automatic feed conveyor line of the present invention;

fig. 4 is a schematic structural diagram of an automatic welding mechanism according to the present invention.

In the figure: 1. a feeding frame; 2. an automatic feed conveyor line; 21. a drive motor; 22. a gear; 23. a material conveying chain; 3. automatically turning over the tool; 31. a transition frame; 32. turning over the air cylinder; 33. turning over the tool rack; 4. an automatic welding mechanism; 41. a fixed mount; 42. a guide rail; 43. a mounting frame; 44. a moving motor; 45. a movable seat; 46. a telescopic motor; 47. a rotating electric machine; 48. a welding gun; 5. a profiling tracking sensor; 6. a chain conveying mechanism; 7. a rotating seat; 8. a stop block.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.

The following describes an embodiment of the present invention based on its overall structure.

An automatic vertical welding line for corrugated plates of an aluminum carriage comprises a feeding rack 1, wherein an automatic feeding conveying line 2 is arranged inside the feeding rack 1, the automatic feeding conveying line 2 comprises a driving motor 21, a gear 22 and a conveying chain 23, the driving motor 21 is arranged at the bottom of the feeding rack 1, the output end of the driving motor 21 is connected with the gear 22, the conveying chain 23 is arranged at the top of the feeding rack 1, a corrugated aluminum plate to be processed is placed on the feeding rack 1, the driving motor 21 drives the gear 22 to rotate, the corrugated aluminum plate is conveyed to a transition rack 31 by the conveying chain 23 at the moment, an automatic overturning tool 3 is arranged at one end of the feeding rack 1, the automatic overturning tool 3 comprises a transition rack 31, an overturning cylinder 32 and an overturning tool rack 33, the transition rack 31 is arranged at one end of the feeding rack 1, and an overturning cylinder 32 is arranged inside the transition rack 31, the output end of the turnover cylinder 32 is connected with a turnover tool frame 33, the turnover cylinder 32 is started to turn over the turnover tool frame 33 to erect, and wait for the automatic welding mechanism 4 to perform welding work, the automatic welding mechanism 4 is installed on one side of the automatic turnover tool 3, the automatic welding mechanism 4 comprises a fixed frame 41, an installation frame 43, a mobile motor 44, a movable seat 45, a telescopic motor 46, a rotary motor 47 and a welding gun 48, the fixed frame 41 is arranged on one side of the automatic turnover tool 3, the installation frame 43 is movably arranged on the top of the fixed frame 41, the mobile motor 44 is installed inside one side of the installation frame 43, the movable seat 45 is arranged inside the installation frame 43 in a sliding manner, the telescopic motor 46 is installed on the back of the movable seat 45, the rotary motor 47 and the welding gun 48 are respectively installed on the top of the movable seat 45, the mobile motor 44 can control the installation frame 43 to move on the fixed frame 41, and facilitate the transverse moving welding of the welding gun 48, the longitudinal movement of the movable seat 45 can be controlled by the telescopic motor 46, the longitudinal feeding distance of the welding gun 48 can be adjusted as required, and the rotation of the welding gun 48 can be controlled by the rotating motor 47, so that the welding gun 48 can perform multi-station welding work.

Referring to fig. 2, the automatic welding mechanism 4 further includes a guide rail 42, the top of the fixing frame 41 is provided with the guide rail 42, the fixing frame 41 is slidably connected to the fixing frame 41 through the guide rail 42, and the moving motor 44 drives the fixing frame 41 to move transversely along the guide rail 42 to perform limiting and guiding for the fixing frame 41.

Referring to fig. 2, a profile tracking sensor 5 is installed on one side of the movable seat 45, and the expansion and rotation of the welding gun 48 changes the workpiece profile in real time according to the profile tracking sensor 5.

Referring to fig. 4, a plurality of chain conveying mechanisms 6 are installed inside the transition rack 31, and the chain conveying mechanisms 6 can convey the workpiece to the position of the turnover tooling frame 33.

Referring to fig. 2, the output end of the rotating motor 47 is connected to the rotating base 7, the rotating base 7 is connected to the welding gun 48, the rotating motor 47 is started, and the welding gun 48 performs a rotating motion in cooperation with the rotating base 7.

Referring to fig. 2, two ends of the top of the fixing frame 41 are both provided with the blocking blocks 8, and the blocking blocks 8 limit the movement of the fixing frame 41.

The working principle of the invention is as follows: corrugated aluminum plate to be processed is placed on feeding frame 1, driving motor 21 drives gear 22 and rotates, defeated material chain 23 transports corrugated aluminum plate to transition frame 31 this moment, upset cylinder 32 starts afterwards, upset frock frame 33 is overturn and is erect, wait for automatic weld mechanism 4 to carry out weldment work, corrugated aluminum plate overturns and erects the welding, can effectively improve the welding seam shaping effect, the steerable mounting bracket 43 of moving motor 44 moves on mount 41, make things convenient for welder 48 lateral shifting welding, the steerable sliding seat 45 longitudinal movement of flexible motor 46, can adjust welder 48's longitudinal feed distance as required, steerable welder 48 of rotating motor 47 rotates, make welder 48 can carry out multistation weldment work.

Although embodiments of the present invention have been shown and described, it is intended that the present invention should not be limited thereto, that the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples, and that modifications, substitutions, variations or the like, which are not inventive and may be made by those skilled in the art without departing from the principle and spirit of the present invention and without departing from the scope of the claims.