阅读说明：本技术 一种花篮压杆自动焊接设备 (Automatic welding equipment for flower basket pressing rod ) 是由 宋文 于 2021-08-04 设计创作，主要内容包括：本发明公开了一种花篮压杆自动焊接设备,包括：主体框架、电气柜、整体安装工装台面,所述整体安装工作台面和所述电气柜安装在主体体框架上；用于控制压杆端头位置及压杆整体长度的推进组装装置；用于加温热熔齿杆与压杆端头部件连接处的高温热熔装置；用于控制齿杆方向及齿杆位置的齿杆固定装置；以及控制所述推进组装装置、所述高温热熔装置和所述齿杆固定装置的编程逻辑进行逻辑运动配合的可编程PLC控制器。本花篮压杆自动焊接设备兼容性好、焊接精度高、焊接牢固,无需手工组装,焊接效率是手工的3倍,焊接完成后可以直接适配花篮。(The invention discloses automatic welding equipment for a flower basket pressing rod, which comprises: the electric cabinet installation device comprises a main body frame, an electric cabinet and an integral installation tool table-board, wherein the integral installation working table-board and the electric cabinet are installed on the main body frame; the propelling assembly device is used for controlling the end position of the compression bar and the whole length of the compression bar; the high-temperature hot melting device is used for heating the joint of the hot melting toothed bar and the end part of the pressure bar; the toothed bar fixing device is used for controlling the direction and the position of the toothed bar; and the programmable PLC is used for controlling the programming logics of the propulsion assembly device, the high-temperature hot melting device and the toothed bar fixing device to perform logic motion matching. The automatic welding equipment for the flower basket pressing rod is good in compatibility, high in welding precision and firm in welding, manual assembly is not needed, welding efficiency is 3 times of that of manual welding, and the flower basket can be directly matched after welding is completed.)

1. The utility model provides a basket knurling presses pole automatic weld equipment which characterized in that: the method comprises the following steps:

the electric cabinet installation device comprises a main body frame (1), an electric cabinet (2) and an integral installation tool table-board (7), wherein the integral installation working table-board (7) and the electric cabinet (2) are installed on the main body frame (1);

a pushing assembly device (4) for controlling the end position of the compression bar and the whole length of the compression bar;

a high-temperature hot melting device (5) used for heating the joint of the hot melting toothed bar and the end part of the pressure bar;

a rack bar fixing device (6) for controlling the direction and position of the rack bar;

and the programmable PLC controller (3) is used for controlling the programming logic of the propelling assembly device (4), the high-temperature hot melting device (5) and the toothed bar fixing device (6) to perform logic motion matching.

2. The automatic welding equipment for the flower basket pressing rod as claimed in claim 1, wherein: the programmable PLC controller (3), the propelling assembly device (4), the high-temperature hot melting device (5) and the toothed bar fixing device (6) are arranged at the front end and the left end and the right end of the integral installation tooling table board (7).

3. The automatic welding equipment for the flower basket pressing rod as claimed in claim 1, wherein: the pushing and assembling device (4) comprises a supporting column (401), a guide rail mounting table (402), a linear guide rail (403), a pressing rod end positioning block (404), a double-rod air cylinder (405), a first air cylinder (406), an air flow regulating valve (407) and a hand screwing stroke adjusting ring (408); the support column (401) is used for connecting the guide rail mounting table (402) with integral installation table surface (7), linear guide (403) is used for driving the compression bar end positioning block (404), the double-rod cylinder (405), the first cylinder (406), the air flow regulating valve (407) and the hand screwing stroke adjusting ring (408) integrally do linear sliding, the double-rod cylinder (405) is used for limiting the compression bar end positioning block (404), the air flow regulating valve (407) is used for regulating the propelling speed of the first cylinder (406), and the hand screwing stroke adjusting ring (408) is used for regulating the propelling distance to control the length of the compression bar.

4. The automatic welding equipment for the flower basket pressing rod as claimed in claim 1, wherein: the high-temperature hot melting device (5) comprises a cylinder stroke hand-screwed adjusting ring (501), a second cylinder (502), a linear bearing (503), a guide pillar (504), a thermocouple (505), a heating rod (506), a heating head (507), a heat insulation pad (508) and a third cylinder (509); the cylinder stroke hand-screwed adjusting ring (501) and the second cylinder (502) are fixed at the lower end of the integral mounting tool table top (7) and used for controlling the height of the heating head (507) so as to align the welding position of the toothed bar and the pressure bar head; the third cylinder (509) provides power for the forward and backward propulsion of the heating head (507), and the heat insulation pad (508) is used for insulating heat from damaging the sliding rail; the guide post (504) and the linear bearing (503) are used for connecting the heating head (507) and the integral installation tooling table surface (7); the heating rod (506) and the thermocouple (505) are used for controlling the heating temperature of the heating head (507).

5. The automatic welding equipment for the flower basket pressing rod as claimed in claim 1, wherein: the rack bar fixing device (6) comprises a supporting base (601), a rack bar position limiting strip (602), a rack bar positioning block (603), a cylinder bracket (604) and a fourth cylinder (605); the supporting base (601) is used for being connected with the integral installation tool table top (7), the gear rack position limiting strip (602) is installed on the gear rack positioning block (603), and the air cylinder support (604) is installed on the supporting base (601); the fourth cylinder (605) is mounted on the cylinder support (604), and the rack bar is fixed when the fourth cylinder (605) is pressed downwards.

Technical Field

The invention relates to the field of flower basket production, in particular to automatic welding equipment for flower basket pressing rods.

Background

With the continuous development of the solar cell manufacturing industry, the sizes of silicon wafers are continuously changed, and the devices purchased by each manufacturer are different. The wet-type flower basket is used as an important bearing tool for silicon wafer production, and the design of a pressure bar structure needs to be added to the flower basket in order to adapt to silicon wafer manufacturing processes and different devices. The flower basket pressing rod can effectively solve the problems of sticking, blue floating and the like in the battery silicon wafer.

Because the flower basket pressing rod and the flower basket main body are of detachable structures, the end part of the flower basket pressing rod needs to be provided with a rotatable detaching structure and then welded at two ends of a toothed bar of the pressing rod to be matched with a flower basket. The welding of traditional depression bar end structure adopts manual welding, needs one person manual assembly alone the welding of following, and is inefficient, and the precision is poor, and the welding insecure also takes place occasionally.

Disclosure of Invention

In view of the problems mentioned in the background art, the present invention is directed to an automatic welding device for a flower basket pressing rod, so as to solve the problems mentioned in the background art.

The technical purpose of the invention is realized by the following technical scheme:

an automatic welding device for a flower basket pressing rod comprises:

the electric cabinet installation device comprises a main body frame, an electric cabinet and an integral installation tool table-board, wherein the integral installation working table-board and the electric cabinet are installed on the main body frame;

the propelling assembly device is used for controlling the end position of the compression bar and the whole length of the compression bar;

the high-temperature hot melting device is used for heating the joint of the hot melting toothed bar and the end part of the pressure bar;

the toothed bar fixing device is used for controlling the direction and the position of the toothed bar;

and the programmable PLC is used for controlling the programming logics of the propulsion assembly device, the high-temperature hot melting device and the toothed bar fixing device to perform logic motion matching.

Preferably, the programmable PLC controller, the propulsion assembly device, the high-temperature hot melting device and the toothed bar fixing device are arranged at the front end and the left end and the right end of the table surface of the integral installation tool.

Preferably, the propelling and assembling device comprises a support column, a guide rail mounting table, a linear guide rail, a compression bar end positioning block, a double-rod cylinder, a first cylinder, an air flow regulating valve and a hand-screwing stroke adjusting ring; the support column is used for connecting the guide rail mount table with integral erection table face, linear guide is used for driving depression bar end locating piece the two pole cylinders first cylinder air current regulating valve and the stroke adjustable ring is twisted to the hand is whole to be the rectilinear slip, two pole cylinders be used for with depression bar end locating piece is spacing, air current regulating valve adjusts the advancing speed of first cylinder, the stroke adjustable ring is twisted to the hand is used for adjusting propulsion distance control depression bar length.

Preferably, the high-temperature hot melting device comprises a cylinder stroke hand-screwed adjusting ring, a second cylinder, a linear bearing, a guide pillar, a thermocouple, a heating rod, a heating head, a heat insulation pad and a third cylinder; the cylinder stroke hand-screwed adjusting ring and the second cylinder are fixed at the lower end of the table top of the integral mounting tool and used for controlling the height of the heating head so as to align the welding position of the toothed bar and the pressure rod head; the third cylinder provides power for the forward and backward propulsion of the heating head, and the heat insulation pad is used for isolating the sliding rail from being damaged by heat; the guide post and the linear bearing are used for connecting the heating head and the integral installation tool table surface; the heating rod and the thermocouple are used for controlling the heating temperature of the heating head.

Preferably, the toothed bar fixing device comprises a supporting base, a toothed bar position limiting strip, a toothed bar positioning block, a cylinder bracket and a fourth cylinder; the supporting base is used for being connected with the table top of the integral installation tool, the gear rod position limiting strip is installed on the gear rod positioning block, and the air cylinder support is installed on the supporting base; the fourth cylinder is installed on the cylinder support, and the rack bar is fixed when the fourth cylinder is pressed downwards.

In summary, the invention mainly has the following beneficial effects:

the automatic welding equipment for the flower basket pressure bar has good compatibility, high welding precision and firm welding, does not need manual assembly, has the welding efficiency 3 times of that of manual welding, and can be directly adapted to a flower basket after the welding is finished; the end position of the pressure rod and the whole length of the pressure rod can be controlled by the aid of the propelling assembly device, the connecting position of the hot melting toothed bar and the end part of the pressure rod can be heated by the aid of the high-temperature hot melting device, the purpose of controlling the direction and the position of the toothed bar can be achieved by the aid of the toothed bar fixing device, and the propelling assembly device, the high-temperature hot melting device and the toothed bar fixing device are controlled by the aid of the Programmable Logic Controller (PLC), so that the automation level is high.

Drawings

FIG. 1 is a schematic structural view of an apparatus body of the present invention;

FIG. 2 is a schematic view of the propulsion assembly apparatus of the present invention;

FIG. 3 is a schematic structural view of a high-temperature fusing device according to the present invention;

fig. 4 is a schematic structural view of the rack bar fixing device of the present invention.

Reference numerals: 1. a main body frame; 2. an electrical cabinet; 3. a programmable PLC controller; 4. advancing the assembly device; 5. a high-temperature hot melting device; 6. a rack bar fixing device; 7. integrally mounting a tooling table board; 401. a support pillar; 402. a guide rail mounting table; 403. a linear guide rail; 404. a positioning block at the end of the compression bar; 405. a double-rod cylinder; 406. a first cylinder; 407. an air flow regulating valve; 408. screwing the stroke adjusting ring by hand; 501. manually screwing the adjusting ring for the stroke of the cylinder; 502. a second cylinder; 503. a linear bearing; 504. a guide post; 505. a thermocouple; 506. a heating rod; 507. a heating head; 508. a heat insulating pad; 509. a third cylinder; 601. a support base; 602. a rack bar position limiting strip; 603. a rack bar positioning block; 604. a cylinder support; 605. and a fourth cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 4, an automatic welding apparatus for a basket pressing bar includes:

the electric cabinet installation device comprises a main body frame 1, an electric cabinet 2 and an integral installation tool table-board 7, wherein the integral installation working table-board 7 and the electric cabinet 2 are installed on the main body frame 1;

the propelling assembly device 4 is used for controlling the end position of the compression bar and the overall length of the compression bar;

a high-temperature hot melting device 5 for heating the joint of the hot melting toothed bar and the end part of the pressure bar;

a rack bar fixing device 6 for controlling the direction and position of the rack bar;

and the programmable PLC controller 3 controls the programming logic of the propulsion assembly device 4, the high-temperature hot melting device 5 and the toothed bar fixing device 6 to carry out logic motion matching.

Referring to fig. 1 to 4, the flower basket pressure bar welding equipment has good compatibility, high welding precision and firm welding, manual assembly is not needed, the welding efficiency is 3 times of that of manual welding, and the flower basket can be directly matched after the welding is finished; the position of the end of the pressing rod and the whole length of the pressing rod can be controlled by the aid of the propelling assembly device 4, the connecting position of the hot melting toothed bar and the end part of the pressing rod can be heated by the high-temperature hot melting device 5, the purpose of controlling the direction and the position of the toothed bar can be achieved by the aid of the toothed bar fixing device 6, the propelling assembly device 4, the high-temperature hot melting device 5 and the toothed bar fixing device 6 are controlled by the aid of the Programmable Logic Controller (PLC) 3, and the automation level is high.

Referring to fig. 1, a Programmable Logic Controller (PLC) 3, a propulsion assembly device 4, a high-temperature hot-melting device 5 and a rack bar fixing device 6 are arranged at the front end and left and right ends of an integral installation tool table 7.

Referring to fig. 1 and 2, the pushing assembly device 4 includes a support column 401, a rail mounting table 402, a linear rail 403, a compression rod end positioning block 404, a dual-rod cylinder 405, a first cylinder 406, an air flow regulating valve 407, and a hand-screwing stroke adjusting ring 408; the supporting column 401 is used for connecting the guide rail mounting table 402 with the integral mounting workbench surface 7, the linear guide rail 403 is used for driving the compression bar end positioning block 404, the double-rod cylinder 405, the first cylinder 406, the air flow adjusting valve 407 and the hand screwing stroke adjusting ring 408 to integrally slide linearly, the double-rod cylinder 405 is used for limiting the compression bar end positioning block 404, the air flow adjusting valve 407 is used for adjusting the propelling speed of the first cylinder 406, and the hand screwing stroke adjusting ring 408 is used for adjusting the propelling distance to control the length of the compression bar.

Referring to fig. 1 and 3, the high temperature melting apparatus 5 includes a cylinder stroke hand-screw adjusting ring 501, a second cylinder 502, a linear bearing 503, a guide pillar 504, a thermocouple 505, a heating rod 506, a heating head 507, a heat insulation pad 508, and a third cylinder 509; the cylinder stroke hand-screwed adjusting ring 501 and the second cylinder 502 are fixed at the lower end of the integral mounting tool table surface 7 and used for controlling the height of the heating head 507 so as to align the welding position of the rack bar and the pressure rod head; the third cylinder 509 provides power for forward and backward propulsion of the heating head 507, and the heat insulation pad 508 is used for isolating heat from damaging the sliding rail; the guide post 504 and the linear bearing 503 are used for connecting the heating head 507 and the integral installation tool table surface 7; the heating rod 506 and the thermocouple 505 are used to control the heating temperature of the heating tip 507.

Referring to fig. 1 and 4, the rack bar fixing device 6 includes a supporting base 601, a rack bar position limiting bar 602, a rack bar positioning block 603, a cylinder bracket 604, and a fourth cylinder 605; the supporting base 601 is used for being connected with the integral installation tool table top 7, the gear rod position limiting strip 602 is installed on the gear rod positioning block 603, and the cylinder support 604 is installed on the supporting base 601; the fourth cylinder 605 is mounted on the cylinder support 604, and the rack bar is fixed when the fourth cylinder 605 is pressed down.

Referring to fig. 1 to 4, when the device is used, a rack bar can be manually placed into the rack bar fixing device 6, the pressure bar heads at two sides are placed into the pushing pressure bar end positioning blocks 404, the start button is pressed, the fourth cylinder 605 presses down the fixed rack bar, the second cylinder 502 in the high-temperature hot melting device 5 controls the heating head 507 to ascend to a specified position, the pushing assembly device 4 utilizes the linear guide rail 403 to push the pressure bar head to contact with the heating head 507, and simultaneously pushes the heating head 507 to contact with the rack bar, and glue melting is carried out for 30 seconds; after the specified time, the assembling device 4 is pushed to retreat, the third air cylinder 509 in the high-temperature hot melting device 5 also retreats at the same time, when the high-temperature hot melting device 5 descends to a specified position, the pushing device is rapidly pushed to the toothed bar, after the high-temperature hot melting device stays for 20 seconds, the molten glue is cooled, the double-rod air cylinder 405, the fourth air cylinder 605 and the first air cylinder 406 are closed, the assembling device 4 is pushed to return, and the toothed bar is taken out to complete the compression bar welding; the flower basket pressure bar welding equipment is suitable for the requirements of specifications and sizes of different battery pieces and is matched with different process equipment. A one-touch welding technology is adopted to replace the traditional manual welding. The heating part is controlled more accurately by adopting zone control temperature. All size control parts adopt adjustable structures. The hot melting head adopts the mesh surface, and the welding is firmer.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.