阅读说明：本技术 一种节能、降耗的气垫机输送装置及系统 (Energy-saving and consumption-reducing air cushion machine conveying device and system ) 是由 劳文婷 劳雨溪 于 2019-11-18 设计创作，主要内容包括：本发明提供了一种节能、降耗的气垫机输送装置及系统,包括节能处理模块组、数据采集模块组和安全停机模块组,所述节能处理模块组包括有控制系统终端、芯片处理器模块、节能数据分析模块、节能方案生成模块、命令传输单元、方案执行模块、动力调节机构、气垫机输送装置；所述数据采集模块组包括有数据整理模块、数据采集模块、实时传感单元；所述安全停机模块组包括有电源开关、警报处理中心模块、紧急停机制动机构。本发明的气垫机输送系统对气垫输送机进行智能化的节能管理,自动检测生成节能方案,使得气垫机输送装置减少电动设备的频繁工作,降低电能损耗。(The invention provides an energy-saving and consumption-reducing air cushion conveyor conveying device and system, which comprise an energy-saving processing module group, a data acquisition module group and a safety shutdown module group, wherein the energy-saving processing module group comprises a control system terminal, a chip processor module, an energy-saving data analysis module, an energy-saving scheme generation module, a command transmission unit, a scheme execution module, a power regulation mechanism and an air cushion conveyor conveying device; the data acquisition module group comprises a data sorting module, a data acquisition module and a real-time sensing unit; the safety shutdown module group comprises a power switch, an alarm processing center module and an emergency shutdown braking mechanism. The air cushion conveyor conveying system carries out intelligent energy-saving management on the air cushion conveyor, and automatically detects to generate an energy-saving scheme, so that the air cushion conveyor conveying device reduces the frequent work of electric equipment, and reduces the electric energy loss.)

1. The utility model provides an energy-conserving, consumption reduction's air cushion machine conveyor, is including lamina tecti (1) and protection box (2), its characterized in that: an air inlet fan device (9) is arranged in the middle section of the upper end of the top cover plate (1), a feeding device (4) is arranged on one side of the air inlet fan device (9), a U-shaped support frame (9a) is fixed to the lower end of the air inlet fan device (9), an air inlet pipeline (9b) is arranged on one side of the U-shaped support frame (9a), one end of the air inlet pipeline (9b) is connected with the air inlet fan device (9), and one end, far away from the air inlet fan device (9), of the air inlet pipeline (9b) penetrates through the shell of the protective baffle plate (2) to extend to the interior of the protective baffle plate (2) and is connected with an air chamber box (10);

sealing baffles (3) are symmetrically arranged at two ends of the protection box body (2), the lower ends of the protection box body (2) and the two sealing baffles (3) are fixedly connected with supporting plates (5), supporting rods (5a) are arranged at four top corners of the bottom of each supporting plate (5) one by one, a pressure relief device (6) is arranged at the lower end of each supporting plate (5), one side of each pressure relief device (6) is connected with a gas collection barrel (7), and a driving motor (8) is arranged at one side, away from the gas collection barrel (7), of each pressure relief device (6);

the lower extreme of air chamber case (10) is equipped with air chamber dish groove (11), the both ends symmetry of air chamber dish groove (11) is equipped with driving roller (13) and diversion roller (14), the cover is equipped with air cushion conveyer belt (12) on the roll surface of driving roller (13) and diversion roller (14), being located of air cushion conveyer belt (12) the interlude lower extreme in air chamber dish groove (11) is equipped with a plurality of transition bearing rollers (17) one by one.

2. The energy saving, consumption reducing, air cushion conveyor system of claim 1, wherein: the open end of the U-shaped support frame (9a) faces downwards, the bottom of the U-shaped support frame (9a) is connected with the support plate (5), and the connection mode is bolt fixing.

3. The energy saving, consumption reducing, air cushion conveyor system of claim 1, wherein: the pressure relief device (6) comprises an air relief pump (6a) and an air inlet pump (6b), and the two ends of the air relief pump (6a) and the two ends of the air inlet pump (6b) are respectively connected with the air chamber disc groove (11) and the air collecting barrel (7) through air ducts.

4. The energy saving, consumption reducing, air cushion conveyor system of claim 1, wherein: the inside of gas collection bucket (7) is equipped with first gas filter plate (7b) and second gas filter plate (7c), the both ends symmetry of first gas filter plate (7b) and second gas filter plate (7c) is equipped with draw-in groove (7a), just the both sides gas collection bucket (7) inner chamber volume of first gas filter plate (7b) and second gas filter plate (7c) equals.

5. An energy saving, consumption reducing, air cushion conveyor as recited in claim 4, wherein: one side, far away from the first air filter plate (7b), of the second air filter plate (7c) is provided with a pressure relief detection switch (7d), and the pressure relief detection switch (7d) penetrates through the shell of the air collection barrel (7) and extends to the outside of the air collection barrel (7).

6. The energy saving, consumption reducing, air cushion conveyor system of claim 1, wherein: the lower extreme of driving roller (13) is equipped with first cleaning device (16), one side of first cleaning device (16) is equipped with out feed bin (15), the bottom that goes out feed bin (15) runs through the casing of backup pad (5) extends to the lower extreme of backup pad (5).

7. The energy saving, consumption reducing, air cushion conveyor system of claim 1, wherein: the lower extreme of diversion roller (14) is equipped with second cleaning device (19), one side of second cleaning device (19) is equipped with dust removal mouth (18), dust removal mouth (18) run through the casing of backup pad (5) extends to the lower extreme of backup pad (5).

8. The energy saving, consumption reducing, air cushion conveyor system of claim 1, wherein: the transmission roller (13) penetrates through the supporting plate (5) through a transmission belt and extends to the lower end of the supporting plate (5) to be connected with the driving motor (8).

9. The energy saving, consumption reducing, air cushion conveyor system of claim 1, wherein: the lower extreme of feed arrangement (4) is equipped with feeding pipe chute (4a), the upper end of feeding pipe chute (4a) is fixed with mixing support (4b), the front end of mixing support (4b) is rotated and is connected with crushed aggregates impeller (4c), it is equipped with blade (4c-1) to encircle on crushed aggregates impeller (4c), just the discharge gate of feeding pipe chute (4a) is located air cushion conveyor belt (12) are close to the top of diversion roller (14) one end.

10. The utility model provides an energy-conserving, consumption reduction's air cushion machine conveying system, includes energy-conserving processing module group (100), data acquisition module group (200) and safe shutdown module group (300), its characterized in that: the energy-saving processing module group (100) comprises a control system terminal (101), a chip processor module (102), an energy-saving data analysis module (103), an energy-saving scheme generation module (104), a command transmission unit (105), a scheme execution module (106), a power adjusting mechanism (107) and an air cushion conveyor device (108);

the data acquisition module group (200) comprises a data sorting module (201), a data acquisition module (202) and a real-time sensing unit (203);

the safety shutdown module group (300) comprises a power switch (301), an alarm processing center module (302) and an emergency shutdown brake mechanism (303).

Technical Field

The invention relates to the technical field of air cushion conveyor conveying devices, in particular to an energy-saving and consumption-reducing air cushion conveyor conveying device and system.

Background

Air cushion belt conveyors are also known as air cushion conveyors. Is a novel continuous conveying device which is firstly researched by the Netherlands in the seventies of the twentieth century. The technology is introduced in the eighties of China, and in the middle of the eighties, a large test prototype with the bandwidth of 1 meter and the length of 97 meters, which is self-developed by China, is installed in the Wang-Panmura coal mine of the Beijing Ministry of mining affairs, so that the sequence of popularization and application of the air cushion conveyor in China is pulled.

The air cushion conveyor is a belt conveyor which uses a thin air film to support a conveyor belt and materials on the conveyor belt. The carrier roller of the carrier roller belt conveyor is replaced by an air chamber disk groove with holes, when air with certain pressure and flow is provided for the air chamber by an air source, the air in the air chamber escapes from small holes on the disk groove, and a layer of air film with certain pressure is formed between the conveyor belt and the disk groove to support the conveyor belt and upper materials of the conveyor belt. The roller supports arranged at a certain interval are changed into continuous air cushion supports, so that the roller friction between the conveying belt and the roller is changed into fluid friction between the conveying belt and the disc groove by taking air as a medium, the running resistance is reduced, and a plurality of advantages are brought.

Present air cushion conveyor carries the drive through the motor at the during operation, when changing different materials and transmitting, required electric energy consumption is different, do not have under the condition of good energy-conserving protection, lead to electric energy consumption great, the waste of the electric power energy has been caused, and adjustment power needs the manual work to increase and weaken, unusual inaccuracy, and in the time of the feeding, because of the feeding is inhomogeneous, lead to the material weight on the air cushion conveyer belt very unstable, thereby make the frequent adjustment of atmospheric pressure, the frequent work of air intake fan and pressure relief device, extra electric energy loss has been brought.

Therefore, a control system suitable for intelligently managing power during the operation of the air cushion conveyor needs to be designed, and a device for uniformly feeding and a gas recycling device are designed on the air cushion conveyor, so that the frequent operation of electric equipment is reduced, and the electric energy loss of the air cushion conveyor is reduced.

Disclosure of Invention

The invention provides an energy-saving and consumption-reducing air cushion machine conveying device and system, which comprise a top cover plate and a protective box body, wherein the middle section of the upper end of the top cover plate is provided with an air inlet fan device, one side of the air inlet fan device is provided with a feeding device, the lower end of the air inlet fan device is fixedly provided with a U-shaped support frame, one side of the U-shaped support frame is provided with an air inlet pipeline, one end of the air inlet pipeline is connected with the air inlet fan device, and one end of the air inlet pipeline, which is far away from the air inlet fan device, penetrates through a shell of a protective baffle plate and extends to the interior of the protective baffle plate and; sealing baffles are symmetrically arranged at two ends of the protection box body, supporting plates are fixedly connected to the lower ends of the protection box body and the two sealing baffles, supporting rods are arranged at four top corners of the bottom of each supporting plate one by one, a pressure relief device is arranged at the lower end of each supporting plate, a gas collection barrel is connected to one side of each pressure relief device, and a driving motor is arranged at one side of each pressure relief device, which is far away from the gas collection barrel; the lower extreme of air chamber case is equipped with air chamber dish groove, the both ends symmetry in air chamber dish groove is equipped with driving roller and diversion roller, the cover is equipped with the air cushion conveyer belt on the roll surface of driving roller and diversion roller, being located of air cushion conveyer belt the interlude lower extreme in air chamber dish groove is equipped with a plurality of transition bearing rollers one by one.

Furthermore, the open end of the U-shaped support frame faces downwards, the bottom of the U-shaped support frame is connected with the support plate, and the connection mode is bolt fixing.

Furthermore, the pressure relief device comprises an air discharge pump and an air inlet pump, and two ends of the air discharge pump and two ends of the air inlet pump are respectively connected with the air chamber disc groove and the air collecting barrel through air guide pipes.

Furthermore, the inside of gas collection bucket is equipped with first gas filter plate and second gas filter plate, the both ends symmetry of first gas filter plate and second gas filter plate is equipped with the draw-in groove, just the both sides gas collection bucket inner chamber volume of first gas filter plate and second gas filter plate equals.

Furthermore, one side of the second air filter plate, which is far away from the first air filter plate, is provided with a pressure relief detection switch, and the pressure relief detection switch penetrates through the shell of the air collection barrel and extends to the outside of the air collection barrel.

Furthermore, the lower extreme of driving roller is equipped with first cleaning device, one side of first cleaning device is equipped with out the feed bin, the bottom that goes out the feed bin runs through the casing of backup pad extends to the lower extreme of backup pad.

Furthermore, a second cleaning device is arranged at the lower end of the turning roller, a dust removal port is formed in one side of the second cleaning device, and the dust removal port penetrates through the shell of the supporting plate and extends to the lower end of the supporting plate.

Furthermore, the driving roller penetrates through the supporting plate through a driving belt and extends to the lower end of the supporting plate to be connected with the driving motor.

Further, the lower extreme of feed arrangement is equipped with the feeding pipe chute, the upper end of feeding pipe chute is fixed with the homocline support, the front end of homocline support rotates and is connected with the crushed aggregates impeller, it is equipped with the blade to surround on the crushed aggregates impeller, just the discharge gate of feeding pipe chute is located the air cushion conveyer belt is close to the top of diversion roller one end.

Further, the energy-saving and consumption-reducing air cushion conveyor conveying system comprises an energy-saving processing module group, a data acquisition module group and a safety shutdown module group, wherein the energy-saving processing module group comprises a control system terminal, a chip processor module, an energy-saving data analysis module, an energy-saving scheme generation module, a command transmission unit, a scheme execution module, a power regulation mechanism and an air cushion conveyor conveying device; the data acquisition module group comprises a data sorting module, a data acquisition module and a real-time sensing unit; the safety shutdown module group comprises a power switch, an alarm processing center module and an emergency shutdown braking mechanism.

Compared with the prior art, the invention has the beneficial effects that:

firstly, the energy-saving and consumption-reducing conveying system controls the working mode of the air cushion conveyor in real time, accurately detects and collects various data of the air cushion conveyor, rapidly processes the data through the chip processor module, utilizes the energy-saving data analysis module to work together with the energy-saving scheme generation module to make a better energy-saving scheme, and then transmits the command of the energy-saving scheme to the scheme execution module through the command transmission unit, so that the power regulation mechanism is regulated, the air cushion conveyor can keep the most matched power output aiming at different materials and different conveying states, and unnecessary power energy loss is saved;

secondly, the air cushion conveyor conveying device utilizes the crushed aggregate impeller in the feeding device to be matched with the blade, so that materials can be well and uniformly crushed when entering the air cushion conveying belt, the weight change of the materials on the air cushion conveying belt is small, frequent air inlet and pressure relief are avoided, the pressure relief device is connected with the air collecting barrel, gas during pressure relief is temporarily collected and stored, the gas can be filtered through the two filter plates in the air collecting barrel and then conveyed back when the air chamber box needs the gas, the cleanliness of the air chamber box is kept, dust and the like are prevented from entering the air chamber box to influence the conveying work of the air cushion conveying belt, when the gas in the air collecting barrel is conveyed into the air chamber box enough, the frequent opening of an air inlet fan can be avoided, and the energy consumption is further saved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a system flow diagram of the present invention;

FIG. 2 is a schematic view of the overall apparatus of the present invention;

FIG. 3 is a cross-sectional view showing the internal structure of the apparatus of the present invention;

FIG. 4 is an enlarged view of area A of FIG. 3;

fig. 5 is an enlarged view of region B in fig. 3.

Reference numerals: 1-top cover plate, 2-protective box body, 3-sealing baffle, 4-feeding device, 4 a-feeding inclined tube, 4 b-material homogenizing support, 4 c-crushed material impeller, 4 c-1-blade, 5-supporting plate, 5 a-supporting rod, 6-pressure relief device, 6 a-air relief pump, 6 b-air inlet pump, 7-air collecting barrel, 7 a-clamping groove, 7 b-first air filter plate, 7 c-second air filter plate, 7 d-pressure relief detection switch, 8-driving motor, 9-air inlet fan device, 9 a-U-shaped support frame, 9 b-air inlet pipeline, 10-air chamber box, 11-air chamber disk groove, 12-air cushion conveyer belt, 13-driving roller, 14-direction-changing roller, 15-material discharging bin, 16-a first cleaning device, 17-a transition carrier roller, 18-a dust removal port, 19-a second cleaning device, 100-an energy-saving processing module group, 101-a control system terminal, 102-a chip processor module, 103-an energy-saving data analysis module, 104-an energy-saving scheme generation module, 105-a command transmission unit, 106-a scheme execution module, 107-a power regulation mechanism, 108-an air cushion conveyor device, 200-a data acquisition module group, 201-a data sorting module, 202-a data acquisition module, 203-a real-time sensing unit, 300-a safety shutdown module group, 301-a power switch, 302-an alarm processing center module and 303-an emergency shutdown braking mechanism.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.

The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 2-5, the invention provides an energy-saving and consumption-reducing air cushion conveyor conveying device and system, which comprises a top cover plate 1 and a protective box body 2, wherein the top cover plate 1 and the protective box body 2 play a role in dustproof and waterproof protection for conveying equipment inside, the middle section of the upper end of the top cover plate 1 is provided with an air inlet fan device 9, the air inlet fan device 9 is positioned at a position far away from the ground at the upper end of the top cover plate 1, so that dust is prevented from being absorbed and entering the air inlet fan device 9 to cause pollution due to gas flow generated during air absorption, a feeding device 4 is arranged at one side of the air inlet fan device 9, a U-shaped support frame 9a is fixed at the lower end of the air inlet fan device 9, the open end of the U-shaped support frame 9a faces downwards, and the bottom of the U-shaped support frame 9a is connected with a support plate, a U-shaped support frame 9a is used for stably supporting an air inlet fan device 9 to prevent the air inlet fan device 9 from inclining and swinging, an air inlet pipeline 9b is arranged on one side of the U-shaped support frame 9a, one end of the air inlet pipeline 9b is connected with the air inlet fan device 9, and one end, far away from the air inlet fan device 9, of the air inlet pipeline 9b penetrates through the shell of the protective baffle 2 and extends to the interior of the protective baffle 2 to be connected with an air chamber box 10; the protection box body 2, the both ends symmetry of protection box body 2 is equipped with seal baffle 3, protection box body 2 and two seal baffle 3's lower extreme with backup pad 5 is connected, four apex angles departments in the bottom of backup pad 5 are equipped with bracing piece 5a one by one, just the lower extreme of backup pad 5 is equipped with pressure relief device 6, pressure relief device 6 regulates and control the gas pressure in the air chamber case 10, one side of pressure relief device 6 is connected with gas collection bucket 7, gas that gas collection bucket 7 was unloaded for pressure relief device 6 preserves temporarily, one side that pressure relief device 6 kept away from gas collection bucket 7 is equipped with driving motor 8, driving motor 8 provides drive power for carrying work. The lower extreme of air chamber case 10 is equipped with air chamber dish groove 11, the both ends symmetry of air chamber dish groove 11 is equipped with driving roller 13 and diversion roller 14, driving roller 13 runs through the drive belt backup pad 5 extends to the lower extreme of backup pad 5 with driving motor 8 is connected, the cover is equipped with air cushion conveyer belt 12 on the roll surface of driving roller 13 and diversion roller 14, air cushion conveyer belt 12 be located the interlude lower extreme in air chamber dish groove 11 is equipped with a plurality of transition bearing rollers 17 one by one, a plurality of transition bearing rollers 17 have provided the transition effect that reduces friction for gyration air cushion conveyer belt 12.

Please refer to fig. 2 again, the pressure relief device 6 includes an air relief pump 6a and an air inlet pump 6b, and both ends of the air relief pump 6a and the air inlet pump 6b are respectively connected to the air chamber tray 11 and the air collecting barrel 7 through air ducts. In this embodiment, the air pressure in the air chamber box 10 can be adjusted at any time by connecting the air discharging pump 6a and the air inlet pump 6b with the air chamber disk groove 11 and the air collecting barrel 7 through air ducts respectively, and the working frequency of the air inlet fan is reduced.

Please refer to fig. 5 again, a first air filter plate 7b and a second air filter plate 7c are arranged inside the air collection barrel 7, two ends of the first air filter plate 7b and the second air filter plate 7c are symmetrically provided with clamping grooves 7a, and the volumes of the inner cavities of the air collection barrel 7 at two sides of the first air filter plate 7b and the second air filter plate 7c are equal. In this embodiment, the first air filter plate 7b and the second air filter plate 7c are fixed inside the air collecting barrel 7 through the two clamping grooves 7a, and the inside of the air collecting barrel 7 is divided into two areas, one is an unfiltered air area and the other is a filtered air area, so that when the air chamber box 10 needs air, the filtered air is conveyed, and the cleanliness inside the air chamber box 10 is maintained.

Referring to fig. 5 again, a pressure relief detection switch 7d is disposed on a side of the second air-filter plate 7c away from the first air-filter plate 7b, and the pressure relief detection switch 7d extends to the outside of the air collection barrel 7 through the shell of the air collection barrel 7. In this embodiment, the pressure relief detection switch 7d is used to adjust the air pressure in the air collecting barrel 7, so as to prevent the air pressure in the air collecting barrel 7 from being too high and causing air backflow or explosion of the air collecting barrel 7.

Referring to fig. 2 again, a first cleaning device 16 is disposed at a lower end of the driving roller 13, a discharging bin 15 is disposed at one side of the first cleaning device 16, and a bottom of the discharging bin 15 extends to a lower end of the supporting plate 5 through the casing of the supporting plate 5. In the embodiment, the first cleaning device 16 prevents the phenomenon of coal piling of the material, and the material can be better guided into the discharging bin 15.

Referring to fig. 2 again, a second cleaning device 19 is disposed at the lower end of the direction-changing roller 14, a dust removing port 18 is disposed at one side of the second cleaning device 19, and the dust removing port 18 penetrates through the housing of the supporting plate 5 and extends to the lower end of the supporting plate 5. In this embodiment, the fine material on the air cushion conveyor belt 12 is secondarily cleaned by the second cleaning device 19 and transferred from the dust removal port 18 to the outside of the air cushion conveyor.

Please refer to fig. 4 again, a feeding inclined tube 4a is disposed at the lower end of the feeding device 4, a material homogenizing support 4b is fixed at the upper end of the feeding inclined tube 4a, a material crushing impeller 4c is rotatably connected to the front end of the material homogenizing support 4b, a blade 4c-1 is disposed on the material crushing impeller 4c in a surrounding manner, and a discharge port of the feeding inclined tube 4a is located above one end of the air cushion conveyor belt 12 close to the direction changing roller 14. In this embodiment, a guide process is performed on the material by the feeding chute 4a of the feeding device 4, and the material is uniformly crushed by the crushing impeller 4c and the plurality of blades 4c-1 during the guide process, so that the material can be uniformly laid on the air cushion conveyor belt 12.

Please refer to fig. 1, which shows an energy-saving and consumption-reducing air cushion conveyor conveying system, which includes an energy-saving processing module group 100, a data acquisition module group 200 and a safety shutdown module group 300, and is characterized in that: the energy-saving processing module group 100 comprises a control system terminal 101, a chip processor module 102, an energy-saving data analysis module 103, an energy-saving scheme generation module 104, a command transmission unit 105, a scheme execution module 106, a power regulation mechanism 107 and an air cushion conveyor 108; the data acquisition module group 200 comprises a data sorting module 201, a data acquisition module 202 and a real-time sensing unit 203; the safety shutdown module group 300 comprises a power switch 301, an alarm processing center module 302 and an emergency shutdown brake mechanism 303. In this embodiment, the data acquisition module group 200 acquires and organizes real-time energy consumption data, and after the data is sent to the energy-saving processing module group 100, an optimal energy-saving scheme is formulated according to data analysis, and the energy-saving scheme is continuously perfected to achieve an optimal energy-saving effect, and in the process of testing the energy-saving scheme, the data acquisition module group 200 can rapidly respond to the chip processor module 102 in the energy-saving processing module group 100 when detecting data abnormality, and then command the safety shutdown module group 300 to perform emergency shutdown and braking through the chip processor module 102, so as to ensure production safety.

The working principle of the invention is as follows:

firstly, the air cushion conveyor 108 is controlled by the control system terminal 101, the air cushion conveyor 108 enters a pre-preparation state of conveying work, then the chip processor module 102 in the control system terminal 101 sends a command to start the air inlet fan device 9 to inflate the air chamber box 10 until the air cushion conveyor belt 12 forms a normal supporting state on the air chamber disc groove 11, the chip processor module 102 sends a command to close the air inlet fan device 9, cuts off an air inlet source and prevents air backflow, then the material is guided onto the air cushion conveyor belt 12 from the feeding device 4, in the guiding process, the material is crushed and cut by the crushed material impeller 4c in cooperation with the plurality of blades 4c-1, and is uniformly spread on the air cushion conveyor belt 12 after being buffered by the feeding inclined tube 4a, and then the chip processor module 102 sends a command to control the driving motor 8 to drive the driving roller 13 to rotate, the air cushion conveyor belt 12 is driven to move materials, when the materials to be transferred meet the local protrusion of the air cushion conveyor belt 12, the real-time sensing unit 203 senses abnormal data and sends alarm data to the data acquisition module 202, then the abnormal data are conveyed to the chip processor module 102 by the data sorting module 201 to be processed, the chip processor module 102 sends a command to control the pressure relief device 6 to convey the gas in the air chamber box 10 to the gas collecting barrel 7, the normal conveying of the air cushion conveyor belt 12 is kept, the materials on the air cushion conveyor belt 12 fall into the discharging bin 15 when rotating to the tail end, meanwhile, the first cleaning device 16 is used for cleaning, the air cushion conveyor belt 12 is subjected to rolling transition of a plurality of transition rollers in the process of rotating back to the turning roller 14 and is subjected to secondary cleaning of the second cleaning device 19 when approaching to the turning roller 14 to clean smaller impurities into the dust removal opening 18, then transferred to the outside of the air cushion conveyor 108;

when different types of materials are conveyed, the control system terminal 101 receives real-time data from the data acquisition module group 200 through the chip processor module 102 according to specific conveying conditions of the materials to perform rapid calculation and analysis, and cooperates with the energy-saving data analysis module 103 and the energy-saving scheme generation module 104 to manufacture a corresponding energy-saving scheme, then transmits an energy-saving command to the scheme execution module 106 through the command transmission unit 105, and finally adjusts the command of the power adjustment mechanism 107 through the scheme execution module 106, so that the air cushion conveyor 108 performs an optimal energy-saving conveying mode.

When the data acquisition module group 200 acquires that the data of the air cushion conveyor 108 is abnormal, the data quickly reflects to the chip processor module 102, then the chip processor module 102 disconnects the power switch 301, and the alarm processing center module 302 is used for implementing an alarm command to the emergency stop braking mechanism 303 to perform emergency stop processing on the air cushion conveyor 108 until the alarm is released.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.