Multistage circular plate type solid-liquid separation or dust removal machine

文档序号:1474811 发布日期:2020-02-25 浏览:19次 中文

阅读说明:本技术 多级圆板式固液分离或除尘机 (Multistage circular plate type solid-liquid separation or dust removal machine ) 是由 沈智奇 于 2019-09-28 设计创作,主要内容包括:本发明涉及一种多级圆板式固液分离或除尘机,包括机架,在机架上设置有机壳,在机壳内设置有沉降筒及多级转鼓同步固液或气尘分离及连续排渣系统,其包括密闭的沉降筒,沉降筒内腔同轴设置有多级转鼓叠加而成的转鼓总成,转鼓总成固定在空心轴上并跟着由驱动电机驱动的空心轴在机壳内旋转,转鼓总成逐级对原污水或粉尘进行固液或气尘离心分离,转鼓总成带着沉降筒同步进行二次固液或气尘离心分离,本发明还包括原污水或粉尘连续排渣系统和沉降筒二次定时排渣系统,进污水或粉尘系统和排水、排气系统,作业时整机可达到全自动连续进污水或粉尘、连续排渣及排净水、净气目的。是广大养殖业、污水处理厂或水泥厂等行业污水或除尘处理的换代设备。(The invention relates to a multistage circular plate type solid-liquid separation or dust removal machine, which comprises a frame, wherein a machine shell is arranged on the frame, a sedimentation cylinder and a multistage rotary drum synchronous solid-liquid or gas-dust separation and continuous slag discharging system are arranged in the machine shell, the multistage rotary drum synchronous solid-liquid or gas-dust separation and continuous slag discharging system are arranged in the machine shell and comprise a closed sedimentation cylinder, a rotary drum assembly formed by overlapping multistage rotary drums is coaxially arranged in an inner cavity of the sedimentation cylinder, the rotary drum assembly is fixed on a hollow shaft and rotates in the machine shell along with the hollow shaft driven by a driving motor, the rotary drum assembly performs solid-liquid or gas-dust centrifugal separation on original sewage or dust step by step, the rotary drum assembly drives the sedimentation cylinder to synchronously perform secondary solid-liquid or gas-dust centrifugal separation, the multistage circular plate type solid-liquid separation or dust removal machine also comprises an original sewage or dust continuous slag discharging system and a sedimentation cylinder, The purpose of purifying the air is achieved. Is an updating device for sewage or dust removal treatment in the industries of the breeding industry, sewage treatment plants or cement plants and the like.)

1. A multi-stage circular plate type solid-liquid separation or dust removal machine comprises a machine frame, wherein a machine shell is arranged on the machine frame, an upper end cover is arranged at the upper end of the machine shell, an upper bearing seat and a support are arranged on the upper end cover, and a motor and a belt transmission device are arranged on the support; a sedimentation cylinder is arranged in the shell, and a drum assembly, a drum assembly primary solid-liquid or gas-dust separation system, a water inlet or gas, water or gas drainage or gas and slag discharge system and a sedimentation cylinder synchronous secondary solid-liquid or gas-dust separation, water drainage or gas and slag discharge system are arranged in the sedimentation cylinder; the method is characterized in that: the synchronous solid-liquid separation water or gas inlet, water or gas discharge system of the rotary drum assembly and the sedimentation cylinder comprises a closed sedimentation cylinder, rotary drum assemblies are coaxially arranged in an inner cavity of the sedimentation cylinder and are fixed with each other, a cavity is arranged between the sedimentation cylinder and the rotary drum assembly, and the sewage or dust inlet mechanism inputs original sewage or dust to be separated into the cavities of circular plates in the rotary drum assembly; the rotary drum assembly is fixed on the hollow shaft and is driven by the hollow shaft to rotate in the shell, the rotary drum assembly performs primary solid-liquid or gas-dust separation on sewage or dust input into an inner cavity of the rotary drum assembly, and separated sediments flow into the settling cylinder to perform secondary solid-liquid or gas-dust separation.

2. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: the upper section of the shell arranged on the frame is a cylindrical pipe, the lower section of the shell is a conical pipe with a large upper part and a small lower part, the upper end of the upper section of the shell is provided with a first outer flange, the lower end of the shell is provided with a lower end cover, the center of the lower end cover is provided with a second central hole, and the cylinder wall of the lower end cover is provided with a drain hole; the settling cylinder is arranged in the casing, the upper section of the settling cylinder is a cylindrical pipe, the lower section of the settling cylinder is a conical pipe with a large upper part and a small lower part, the upper end of the upper section of the settling cylinder is provided with an inner flange and is mutually fixedly connected with an outer flange arranged at the upper end of the top-level rotary drum, the lower end of the settling cylinder is provided with a slag discharging pipe with a diameter larger than that of the hollow shaft, the position of the hollow shaft corresponding to the slag discharging pipe is provided with a shaft sleeve with a diameter larger than that of the hollow shaft, a plurality of supporting plates are arranged between the shaft sleeve and the slag discharging pipe, the inner end of each supporting plate is mutually fixedly connected with the shaft sleeve, the outer.

3. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: the water inlet system comprises a hollow shaft and an upper bearing seat communicated and connected with the hollow shaft, a water inlet hole I and a water inlet pipe are arranged on the upper bearing seat, a plurality of water inlet holes II are arranged at the position, corresponding to the water inlet holes, of the central hollow shaft, a plurality of water inlet holes III are arranged at the position above a bottom circular plate of the bottom rotary drum at the middle section of the hollow shaft, and water inlets are formed in the lower ends of the circular plates in the rotary drums at all stages.

4. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: the drainage and slag discharging system comprises an upper drainage and slag discharging system and a lower drainage and slag discharging system: the upper drainage system comprises that the upper ends of circular plates in the rotary drums at all levels are provided with water outlets, the upper end of the center of the top rotary drum is provided with a flow guide pipe, the upper end of the flow guide pipe upwards penetrates through the third sealing device and extends into the upper bearing seat to be communicated and connected, the lower side wall of the upper bearing seat is provided with a first water outlet hole and an upper water outlet pipe fixedly connected with the first water outlet hole, and the outer sleeve of each rotary drum at all levels is provided with a plurality of slag; the lower drainage system comprises a hollow shaft at the lower end of the bottom-stage rotary drum, wherein a plurality of water outlet holes II are formed in the hollow shaft, the lower end port of the hollow shaft is arranged in a lower bearing seat with a sealing device, a water outlet hole III and a lower water outlet pipe fixedly connected with the water outlet hole III are arranged on the side wall of the lower end of the lower bearing seat, and a control valve is arranged on the lower water outlet pipe; the lower deslagging system comprises a deslagging pipe arranged at the lower end of the sedimentation cylinder, the deslagging pipe downwards penetrates through the sealing device IV and extends into the lower bearing seat, a deslagging hole is formed in the side wall of the lower bearing seat, a deslagging pipe fixedly connected with the deslagging hole is arranged outside the deslagging hole, an auger is arranged in the deslagging pipe, and an automatic unloading machine driving the auger in the deslagging pipe to rotate is arranged on the deslagging pipe.

5. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: and a drum assembly is arranged in the settling cylinder and is formed by stacking a bottom-stage drum, one or more middle-stage drums and a top-stage drum stage by stage.

6. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: the middle-stage rotary drum is composed of an outer sleeve pipe with the diameter smaller than that of a cylindrical pipe of the sedimentation cylinder, a lower circular plate with the central hole larger than the outer diameter of the inner sleeve pipe and the outer diameter smaller than the inner diameter of the outer sleeve pipe, a flow guide circular plate, one to a plurality of middle circular plates, an upper circular plate, a slag blocking pipe and an inner sleeve pipe with the diameter larger than that of the hollow shaft, wherein the inner sleeve pipe and the outer sleeve pipe are arranged in the same length, the height of the inner sleeve pipe and the outer sleeve pipe are horizontally arranged, the upper circular plate, the middle circular plate and the lower circular plate are horizontally arranged, a plurality of water outlets are arranged on the inner edge of the lower circular plate and are fixed on the lower end of the inner sleeve pipe, the outer edge of the lower circular plate is fixed on the lower end of the outer sleeve pipe, the slag blocking pipe is arranged on the outer section of the lower circular plate and is arranged into a conical pipe with a certain, a flow guide circular plate is arranged above the lower circular plate in parallel at a certain interval, a plurality of water inlets are arranged outside the flow guide circular plate and fixed on the slag blocking pipe together, the inner edge of the flow guide circular plate is fixed on the inner sleeve pipe, a middle circular plate is arranged above the flow guide circular plate in parallel at a certain interval, a plurality of water inlets are arranged outside the middle circular plate and fixed on the slag blocking pipe, a plurality of water outlets are arranged inside the flow guide circular plate and fixedly connected with the inner sleeve pipe, an upper circular plate is arranged above the middle circular plate in parallel at a certain interval, a plurality of water inlets are arranged outside the upper circular plate and fixed on the outer sleeve pipe, a plurality of water outlets are arranged inside.

7. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: the bottom-stage rotary drum is arranged below the middle-stage rotary drum, the inner edge of the bottom circular plate is fixed on the inner sleeve, the outer edge of the bottom circular plate is fixed below the outer sleeve, a plurality of water inlet holes III communicated with the hollow shaft are formed in the inner sleeve between the inner edge of the bottom circular plate and the upper flow guide circular plate, and the bottom-stage rotary drum has the same design as the middle-stage rotary drum except that the structures are different from the middle-stage rotary drum; the top-level rotary drum is arranged above the middle-level rotary drum, the top circular plate in the top-level rotary drum replaces an upper circular plate in the middle-level rotary drum, a plurality of water inlets III are not arranged, a guide pipe with the diameter larger than that of an inner sleeve pipe is arranged above a top layer water outlet in the top circular plate, the lower end of the guide pipe is fixed on the top circular plate, and the top-level rotary drum is identical to the middle-level rotary drum in design except that the structural arrangement of the top-level rotary drum is different from that of the middle-level.

8. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: an upper end cover with a central hole I is arranged above the machine shell and is fixedly connected with each other through an outer flange by a bolt, an upper bearing seat is arranged on the upper end cover and is fixedly connected with each other through the bolt, an upper bearing, a first sealing device, a second sealing device and a third sealing device are arranged in the upper bearing seat from top to bottom, a water inlet hole I is arranged on the side wall of the upper bearing seat in the space between the first sealing device and the second sealing device, a water inlet pipe is arranged on the outer wall of the water inlet hole I and is fixedly connected with the outer wall, a water outlet hole I is arranged on the side wall of the upper bearing seat in the space between the second sealing device and the third sealing device, an upper water outlet pipe is arranged on the outer wall of the water outlet hole I and is fixedly connected with the outer wall, a bearing cover is additionally arranged at the upper end of the upper bearing, the motor is provided with a large belt pulley fixed on the main shaft, a lower bearing seat is arranged below the lower end cover of the lower end of the shell and fixedly connected with the lower bearing seat through an outer flange three-purpose bolt, a sealing device IV, a sealing device V, a lower bearing and a sealing device VI are arranged in the lower bearing seat from top to bottom, a deslagging pipe with an auger in the pipe is arranged on the side wall of the lower bearing seat between the sealing device IV and the sealing device V and mutually fixed with the outer wall, an automatic unloading machine for driving the auger to rotate is arranged on the deslagging pipe, a water outlet hole III is arranged on the side wall of the lower end of the lower bearing seat, a lower water outlet pipe is arranged on the outer wall of the water outlet hole III and fixedly connected with the.

9. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: the vibration absorber is characterized in that a rack is arranged below an outer flange at the upper end of the machine shell at a certain interval, a lower supporting frame is arranged below an outer flange III at the upper end of a lower bearing seat at the lower end of the machine shell in the rack at a certain interval, the periphery of the lower supporting frame is fixedly connected with the rack, a plurality of uniformly distributed upper vibration absorbers are arranged between the upper end surface of the rack and the outer flange I, the upper ends of the upper vibration absorbers are fixed on the outer flange I through bolts, the lower ends of the upper vibration absorbers are fixed on the rack through bolts, a plurality of uniformly distributed lower vibration absorbers are arranged between the lower supporting frame and the outer flange III, the upper ends of the lower vibration absorbers.

10. The multistage circular plate type solid-liquid separation or dust removal machine according to claim 1, which is characterized in that: the hollow shaft is arranged in the center of the rotary drum assembly, the top end of the hollow shaft is provided with a plug, the upper end of the hollow shaft upwards penetrates through the top-stage rotary drum for a certain length and is mutually fixed on each inner sleeve of the center of the rotary drum assembly by a flat key, then the hollow shaft at the upper end upwards sequentially penetrates through the sealing device II, the sealing device I, the upper bearing and the bearing cover from the upper bearing seat, the top end of the hollow shaft is provided with a small belt pulley which is mutually fixed and is driven to rotate by a belt through a motor on a large belt pulley, the hollow shaft between the sealing device I and the sealing device II is provided with a plurality of water inlet holes I, the hollow shaft at the three positions of the water inlet holes arranged on the inner sleeve at the upper end of the bottom disc of the bottom-stage rotary drum is provided with water inlet holes III which are communicated with, And the fifth sealing device, the sixth sealing device and the lower bearing finally enter the lower inner cavity of the lower bearing seat.

Technical Field

The technology relates to a solid-liquid separation or dust removal technology, which is used as a solid-liquid separation or dust removal machine and belongs to the technical field of sewage or dust treatment.

Background

The disc centrifugal separator on the market at present separates the solid and liquid in the rotary drum by the centrifugal force generated by the ultra-high speed operation of the disc in the rotary drum, and the sediment in the rotary drum is accumulated to a certain height in the sediment tank space and then is subjected to timed sediment removal by a complex sediment removal device, and the structure design has the following defects: firstly, because the rotating speed of the machine is almost all over 6000 rpm and the machine runs at a super high speed, the structural stability of the whole machine body is poor, the requirement on the design and manufacturing precision is high, the manufacturing difficulty is high, and the cost is high; secondly, because the drum disc belongs to a single-stage direct-current design from bottom to top, the centrifugal separation time of the treated liquid contacting the disc is short when the treated liquid flows out from the lower end to the upper end of the disc, and the solid-liquid separation efficiency is low; thirdly, after the sediment in the sediment tank is accumulated to a certain height, regularly discharging the sediment through a complex slag discharging device; fourthly, the water content of the discharged sediment is high and the like.

In addition, the bag type dust collector on the market at present basically uses various complicated high-pressure gas backflushing devices to backflush and hit after dust with a certain thickness is gathered outside the cloth bag when the dust collection efficiency is greatly reduced, the dust blocked outside the cloth bag is removed, and then the work is continued.

Disclosure of Invention

In view of the above technical problems, an object of the present invention is to provide a multi-stage circular plate type solid-liquid separation or dust removal machine, which solves the problems of high rotation speed, complicated manufacturing, high precision, high investment cost, low solid-liquid separation efficiency, complicated slag discharge device, high moisture content of discharged sediment, easy blockage of a dust removal cloth bag during operation of a dust remover, small air flow, low efficiency, complicated equipment structure, many easily damaged parts, no high temperature resistance, etc. of the existing disk type centrifugal machine on the market.

In order to achieve the purpose, the invention adopts the following technical scheme:

a multi-stage circular plate type solid-liquid separation or dust removal machine comprises a machine frame, wherein a machine shell is arranged on the machine frame, an upper end cover is arranged at the upper end of the machine shell, an upper bearing seat and a support are arranged on the upper end cover, and a motor and a belt transmission device are arranged on the support; a sedimentation cylinder is arranged in the shell, and a drum assembly primary solid-liquid or gas-dust separation, water inlet or gas, water discharge or gas and slag discharge system and a sedimentation cylinder synchronous secondary solid-liquid or gas-dust separation, water discharge or gas and slag discharge system are arranged in the sedimentation cylinder; the synchronous solid-liquid separation water inlet or gas and water discharge or gas system of the rotary drum assembly and the sedimentation cylinder comprises a closed sedimentation cylinder, the rotary drum assemblies are coaxially arranged in the inner cavity of the sedimentation cylinder and are fixed with each other, a cavity is arranged between the sedimentation cylinder and the rotary drum assemblies, and the sewage or dust inlet mechanism inputs the original sewage or dust to be separated into the cavities of all circular plates in the rotary drum assemblies; the rotary drum assembly is fixed on the hollow shaft and is driven by the hollow shaft to rotate in the shell, the rotary drum assembly performs primary solid-liquid or gas-dust separation on sewage or dust input into an inner cavity of the rotary drum assembly, and separated sediment flows into the sedimentation cylinder to perform secondary solid-liquid or gas-dust separation.

Furthermore, the upper section of the shell arranged on the rack is a cylindrical pipe, the lower section of the shell is a conical pipe with a large upper part and a small lower part, the upper end of the upper section of the shell is provided with a first outer flange, the lower end of the shell is provided with a lower end cover, the center of the lower end cover is provided with a second central hole, and the cylinder wall of the lower end of the shell is provided with a drain hole; the settling cylinder is arranged in the shell, the upper section of the settling cylinder is a cylindrical pipe, the lower section of the settling cylinder is a conical pipe with a large upper part and a small lower part, the upper end of the upper section of the settling cylinder is provided with an inner flange and is mutually fixedly connected with an outer flange arranged at the upper end of the top-level rotary drum, the lower end of the settling cylinder is provided with a slag discharging pipe with a diameter larger than that of the hollow shaft, a shaft sleeve with a diameter larger than that of the hollow shaft is arranged at the position of the hollow shaft corresponding to the slag discharging pipe, a plurality of supporting plates are arranged between the shaft sleeve and the slag discharging pipe, the inner end of each supporting plate is mutually fixedly connected with the shaft sleeve, the outer end of.

Furthermore, the water inlet system comprises a hollow shaft and an upper bearing seat which is communicated and connected, a water inlet hole I and a water inlet pipe are arranged on the upper bearing seat, a plurality of water inlet holes II are arranged at the central hollow shaft and the position corresponding to the water inlet hole I, a plurality of water inlet holes III are arranged at the upper position of a bottom circular plate of the bottom rotary drum at the middle section of the hollow shaft, and water inlets are arranged at the lower ends of the circular plates in the rotary drums at all stages.

Still further, the drainage and deslagging system comprises an upper drainage and deslagging system and a lower drainage and deslagging system: the upper drainage system comprises that the upper ends of circular plates in the rotary drums at all levels are provided with water outlets, the upper end of the center of the top rotary drum is provided with a flow guide pipe, the upper end of the flow guide pipe upwards penetrates through the third sealing device and extends into the upper bearing seat to be communicated and connected, the lower side wall of the upper bearing seat is provided with a first water outlet hole and an upper water outlet pipe fixedly connected with the first water outlet hole, and the outer sleeve of each rotary drum at all levels is provided with a plurality of slag outlet holes; the lower drainage system comprises a hollow shaft at the lower end of the bottom-stage rotary drum, wherein a plurality of water outlet holes II are formed in the hollow shaft, the lower end port of the hollow shaft is arranged in a lower bearing seat with a sealing device, a water outlet hole III and a lower water outlet pipe fixedly connected with the water outlet hole III are arranged on the side wall of the lower end of the lower bearing seat, and a control valve is arranged on the lower water outlet pipe; the lower deslagging system comprises a deslagging pipe arranged at the lower end of the sedimentation cylinder, the deslagging pipe downwards penetrates through the sealing device IV and extends into the lower bearing seat, a deslagging hole is formed in the side wall of the lower bearing seat, a deslagging pipe fixedly connected with the deslagging hole is arranged outside the deslagging hole, an auger is arranged in the deslagging pipe, and an automatic discharging machine driving the auger in the deslagging pipe to rotate is arranged on the deslagging pipe.

And furthermore, a drum assembly is arranged in the settling cylinder, and the drum assembly is formed by stacking a bottom-stage drum, one or more middle-stage drums and a top-stage drum stage by stage.

Still further, the middle-stage rotary drum is composed of an outer sleeve with a diameter smaller than that of the cylindrical tube of the sedimentation cylinder, a lower circular plate with a central hole larger than the outer diameter of the inner sleeve and an outer diameter smaller than the inner diameter of the outer sleeve, a flow guide circular plate, one to a plurality of middle circular plates, an upper circular plate, a slag blocking tube and an inner sleeve with a diameter larger than that of the hollow shaft, wherein the inner sleeve and the outer sleeve are arranged in the same length, the height of the inner sleeve is horizontally arranged with the outer sleeve, the upper circular plate, the middle circular plate and the lower circular plate are horizontally arranged, the inner edge of the lower circular plate is provided with a plurality of water outlets which are fixed on the lower end of the inner sleeve together, the outer edge is fixed on the lower end of the outer sleeve, the slag blocking tube is arranged on the outer section of the lower circular plate, the slag blocking tube is arranged into a tapered tube with a large upper part, the slag settling tank is characterized in that a plurality of slag holes are formed in the lower section of an outer sleeve of the slag settling tank, a flow guide circular plate is arranged above a lower circular plate at a certain interval in parallel, a plurality of water inlets are arranged outside the flow guide circular plate and fixed on a slag blocking pipe, the inner side of the flow guide circular plate is fixed on an inner sleeve pipe, a middle circular plate is arranged above the flow guide circular plate at a certain interval in parallel, a plurality of water inlets are arranged outside the middle circular plate and fixed on the slag blocking pipe, a plurality of water outlets are arranged inside the middle circular plate and fixedly connected with the inner sleeve pipe, an upper circular plate is arranged above the middle circular plate at a certain interval in parallel, a plurality of water inlets are arranged outside the upper circular plate and fixed.

Furthermore, the bottom-stage rotary drum is arranged below the middle-stage rotary drum, the inner edge of the bottom circular plate is fixed on the inner sleeve, the outer edge of the bottom circular plate is fixed below the outer sleeve, a plurality of water inlet holes III communicated with the hollow shaft are formed in the inner sleeve between the inner edge of the bottom circular plate and the upper flow guide circular plate, and the bottom-stage rotary drum has the same design as the middle-stage rotary drum except that the structures of the bottom-stage rotary drum are different from those of the middle-stage rotary drum; the top-level rotary drum is arranged above the middle-level rotary drum, the top circular plate in the top-level rotary drum replaces an upper circular plate in the middle-level rotary drum, a plurality of water inlets III are not arranged, a guide pipe with the diameter larger than that of an inner sleeve pipe is arranged above a top layer water outlet in the top circular plate, the lower end of the guide pipe is fixed on the top circular plate, and the top-level rotary drum is identical to the middle-level rotary drum in design except that the structural arrangement of the top-level rotary drum is different from that of the middle-level rotary.

Further, an upper end cover provided with a first central hole is arranged above the casing and fixedly connected with each other through an outer flange and a bolt, an upper bearing seat is arranged on the upper end cover and fixedly connected with each other through the bolt, an upper bearing, a first sealing device, a second sealing device and a third sealing device are arranged in the upper bearing seat from top to bottom, a first water inlet hole is arranged on the side wall of the upper bearing seat in the space between the first sealing device and the second sealing device, a water inlet pipe is arranged on the outer wall of the first water inlet hole and fixedly connected with the outer wall, a first water outlet hole is arranged on the side wall of the upper bearing seat in the space between the second sealing device and the third sealing device, an upper water outlet pipe is arranged on the outer wall of the first water outlet hole and fixedly connected with the outer wall, a bearing cover is additionally arranged at the upper end of the upper bearing seat, a support is arranged above the upper end cover and, the motor is provided with a large belt pulley fixed on a main shaft, a lower bearing seat is arranged below a lower end cover at the lower end of the shell and fixedly connected with the lower bearing seat through an outer flange three-purpose bolt, a sealing device IV, a sealing device V, a lower bearing and a sealing device VI are arranged in the lower bearing seat from top to bottom, a slag discharging hole is formed in the side wall of the lower bearing seat between the sealing device IV and the sealing device V, a slag discharging pipe with a packing auger in the pipe is arranged on the outer wall of the slag discharging hole and fixed with the outer wall, an automatic unloading machine for driving the packing auger to rotate is arranged on the slag discharging pipe, a water outlet hole III is arranged on the side wall at the lower end of the lower bearing seat, a lower water outlet pipe.

Still further, a rack is arranged below an outer flange at the upper end of the machine shell at a certain interval, a lower support frame is arranged below an outer flange III at the upper end of a lower bearing seat at the lower end of the machine shell in the rack at a certain interval, the periphery of the lower support frame is fixedly connected with the rack, a plurality of uniformly distributed upper vibration absorbers are arranged between the upper end surface of the rack and the outer flange I, the upper ends of the upper vibration absorbers are fixed on the outer flange I through bolts, the lower ends of the upper vibration absorbers are fixed on the rack through bolts, a plurality of uniformly distributed lower vibration absorbers are arranged between the lower support frame and the outer flange III, the upper ends of the lower vibration absorbers are fixed on the outer flange III through bolts.

Furthermore, the hollow shaft is arranged in the center of the rotary drum assembly, the top end of the hollow shaft is provided with a plug, the upper end of the hollow shaft upwards penetrates through the top-stage rotary drum for a certain length and is mutually fixed on each inner sleeve in the center of the rotary drum assembly by a flat key, then the hollow shaft at the upper end upwards penetrates through the sealing device II, the sealing device I, the upper bearing and the bearing cover in sequence from the upper bearing seat, the top end of the hollow shaft is provided with a small belt pulley which is mutually fixed and is driven to rotate by a belt through a motor on a large belt pulley, the hollow shaft between the sealing device I and the sealing device II is provided with a plurality of water inlet holes I, the hollow shaft at the positions of the water inlet holes III arranged on the inner sleeve at the upper end of the bottom disc of the bottom-stage rotary drum is provided with a water inlet hole III which is communicated, the lower end of the hollow shaft sequentially penetrates through the shaft sleeve, the sealing device V, the lower bearing and the sealing device VI and finally enters the lower inner cavity of the lower bearing seat.

Advantageous effects

The multi-stage circular plate type solid-liquid separation or dust removal machine provided by the invention overcomes the defects that the existing disc type separator cannot continuously and timely discharge slag, the stagnation time of separated original solid-liquid or dust between discs is short, the separation efficiency is poor, and in addition, because the whole machine needs ultra-high speed operation, the manufacturing requirement precision of a prototype is high, the structure is complex, and the investment cost is high. The invention has the advantages that the design of the operation rotating speed can be greatly lower than that of the existing disc separator, the separated solid-liquid or dust can be greatly improved from bottom to top in the rotary drum assembly, the detention time between the circular plates in the multi-stage rotary drum is long, the separation efficiency is high, the primary liquid or dust to be separated is subjected to primary solid-liquid or gas-dust separation and continuous drainage or gas and slag discharge through the rotary drum rotating at high speed, then the continuously discharged slag flows downwards to the sedimentation cylinder, secondary solid-liquid or gas-dust separation is carried out on the inflowing slag through the sedimentation cylinder rotating at high speed synchronously, the separated water or air after secondary separation can be continuously discharged out of the machine, the slag after secondary separation can be discharged out of the machine at fixed time, when the control valve of the secondary separated water or air of the sedimentation cylinder is closed, the water or air pressure in the sedimentation cylinder is the same as the water or air pressure between the circular plates in the rotary drum assembly, when the sediment tank in the rotary drum is to remove sediment, the control valve can be properly opened relatively to discharge secondary separation water or air, at this time, as long as the control valve is opened to discharge secondary separation water or air, the water or air pressure in the sedimentation cylinder can be immediately reduced along with the secondary separation water or air flowing out, the water or air flowing out is large, the water or air pressure reduced is large, the water or air flowing out is small, when the water or air pressure in the sedimentation cylinder is reduced, the balance water or air pressure between the original rotary drum and the sedimentation cylinder can be correspondingly changed to cause the state of water or air pressure with high inside and low outside, at this time, the separated water or air in the rotary drum can extrude the sediment centrifugally settled in the sediment tank out of the rotary drum from each slag outlet hole and flow into the sedimentation cylinder, at this time, the lower water outlet pipe discharges much water or air, and the sediment in the rotary drum is discharged into the sedimentation cylinder, when the control valve controls the water outlet quantity or air quantity of the lower water outlet pipe to the state that the revolving drum has sediment discharge quantity, the effects of continuous sediment discharge of the revolving drum and continuous pure water or pure air discharge of the upper and lower water discharge pipes can be achieved, and when sediment in the sedimentation drum is accumulated to a set height, the automatic unloading machine is started regularly to discharge the sediment out of the machine from the sediment discharge pipe.

The invention has compact structure, high automatic control degree, high efficiency, energy saving and small occupied area, thereby saving a large amount of construction land area and investment operation cost, and being an ideal sewage and dust treatment replacement device for the sewage treatment industries such as the breeding industry, the sewage treatment plant and the like and the dust treatment industry such as the cement plant and the like.

Drawings

FIG. 1 is a schematic cross-sectional structure of an embodiment of the present invention:

in the figure: 1. an upper plug, 2, an upper bearing, 3, a hollow shaft, 4, a first sealing device, 5, an upper bearing seat, 6, a second water inlet hole, 7, a second sealing device, 8, an upper water outlet pipe, 9, a first water outlet hole, 10, a third sealing device, 11, a first outer flange, 12, an upper end cover, 13, a first central hole, 14, a second outer flange, 15, an inner flange, 16, a flow guide pipe, 17, a top-stage rotary drum, 18, a third water inlet, 19, a middle-stage rotary drum, 20, a second water inlet, 21, an outer sleeve, 22, a slag outlet hole, 23, a machine shell, 24, a rotary drum assembly, 25, a settling cylinder, 26, a second central hole, 27, a lower end cover, 28, a third outer flange, 29, a fourth sealing device, 30, a slag outlet pipe, 31, an automatic discharger, 32, a slag outlet pipe, 33, a slag outlet hole, 34, a lower bearing seat, 35, a third water outlet, 36, a machine, 39. the device comprises a small belt pulley 40, a motor 41, a water inlet pipe 42, a first water inlet hole 43, a support 44, a top circular plate 45, a top water outlet hole 46, an upper damper 47, an upper circular plate 48, a third water outlet hole 49, a middle circular plate 50, a second water outlet hole 51, an inner sleeve pipe 52, a slag settling tank 53, a diversion circular plate 54, a first water inlet hole 55, a slag blocking pipe 56, a first water outlet hole 57, a lower circular plate 58, a third water inlet hole 59, a bottom rotary drum 60, a lower plug 61, a bottom circular plate 62, a second water outlet hole 63, a water outlet hole 64, a shaft sleeve pipe 65, a support plate 66, a lower damper 67, a fifth sealing device 68, a lower support frame 69, a lower bearing 70, a sixth sealing device 71, a control valve 72 and a lower water outlet pipe.

Detailed Description

The embodiment of the multistage circular plate type solid-liquid separation or dust removal machine of the invention is described in detail below with reference to the accompanying drawings:

for convenience of description, the solid-liquid separator is taken as a specific embodiment in the present embodiment, that is, the raw material to be separated is taken as an example of sewage in which solid and liquid are mixed, and when a dust remover for separating dust and gas is involved, the raw material to be separated is replaced by dust, which belong to the conventional technologies that can be modified by those skilled in the art according to the following specific embodiments.

The invention relates to a multistage circular plate type solid-liquid separation or dust removal machine, which comprises a rack 36, wherein a machine shell 23 is arranged on the rack 36, an upper end cover 12 is arranged at the upper end of the machine shell 23, an upper bearing seat 5 and a support 43 are arranged on the upper end cover 12, and a motor 40 and a belt transmission device are arranged on the support 43; a sedimentation cylinder 25 is arranged in the casing 23, and a drum assembly 24, a drum assembly 24 primary solid-liquid separation, water inlet, water discharge and slag discharge system and a sedimentation cylinder 25 synchronous secondary solid-liquid separation, water discharge and slag discharge system are arranged in the sedimentation cylinder 25; the synchronous solid-liquid separation water inlet and drainage system of the rotary drum assembly 24 and the sedimentation cylinder 25 comprises a closed sedimentation cylinder 25, the rotary drum assembly 24 is coaxially arranged in the inner cavity of the sedimentation cylinder 25 and fixed with each other, a cavity is arranged between the sedimentation cylinder 25 and the rotary drum assembly 24, and the sewage inlet mechanism inputs the raw sewage to be separated into the cavities of round plates in the rotary drum assembly 24; the drum assembly 24 is fixed on the hollow shaft 3 and is driven by the hollow shaft 3 to rotate in the casing 23, the drum assembly 24 carries out primary solid-liquid separation on sewage input into an inner cavity of the drum assembly, and separated sediments flow into the settling cylinder 25 to carry out secondary solid-liquid separation.

Further, the upper section of the casing 23 arranged on the frame 36 is a cylindrical pipe, the lower section of the casing is a tapered pipe with a large upper part and a small lower part, the upper end of the upper section of the casing is provided with a first outer flange 11 fixed with each other, the lower end of the casing is provided with a second lower end cover 27 fixed with each other, the center of the lower end cover 27 is provided with a second central hole 26, and the cylinder wall of the lower end of the casing is provided with a drain hole 63; the settling cylinder 25 arranged in the casing 23 has a cylindrical upper section and a tapered lower section, the upper end of the upper section is provided with an inner flange 15 fixed to each other and fixedly connected to an outer flange 14 arranged at the upper end of the top-stage rotary drum 17 by bolts, the lower end of the settling cylinder is provided with a slag discharging pipe 30 having a diameter larger than that of the hollow shaft 3 and fixedly connected to each other, a shaft sleeve 64 having a diameter larger than that of the hollow shaft 3 is arranged at a position of the hollow shaft 3 corresponding to the slag discharging pipe 30, a plurality of support plates 65 are arranged between the shaft sleeve 64 and the slag discharging pipe 30, the inner ends of the support plates 65 are fixedly connected to the shaft sleeve 64, the outer ends of the support plates are fixedly connected to the slag discharging pipe 30, and the lower end of the settling cylinder 25 is fixed to the hollow shaft 3 by the.

Still further, the water inlet system comprises a hollow shaft 3 and an upper bearing seat 5 which is communicated and connected, a water inlet hole I42 and a water inlet pipe 41 which is fixedly connected with the upper bearing seat 5 are arranged on the upper bearing seat 5, a plurality of water inlet holes II 6 are arranged at the positions of the central hollow shaft 3 and the position corresponding to the water inlet hole I42, a plurality of water inlet holes III 58 are arranged at the positions above a bottom circular plate 61 on a bottom rotary drum 59 at the middle section of the hollow shaft 3, and a water inlet is arranged outside the circular plate in each rotary drum.

Still further, the drainage and deslagging system is divided into an upper drainage and deslagging system and a lower drainage and deslagging system: the upper drainage system comprises that the inner edges of circular plates in each stage of rotary drum are provided with water outlets, the upper end of the center of a top stage rotary drum 17 is provided with a drainage pipe 16, the upper end of the drainage pipe 16 upwards penetrates through a third sealing device 10 and extends into an upper bearing seat 5 to be communicated and connected, the lower side wall of the upper bearing seat 5 is provided with a water outlet hole I9 and an upper water outlet pipe 8 fixedly connected with the water outlet hole I, and the outer sleeve 21 of each stage of rotary drum is provided with a plurality of slag outlet holes 22; the lower drainage system comprises a hollow shaft 3 arranged at the lower end of the bottom-stage rotary drum 59, a plurality of water outlet holes II 62 are formed in the hollow shaft 3, a lower port of the hollow shaft 3 is arranged in a lower bearing seat 34 with a sealing device, a water outlet hole III 35 and a lower water outlet pipe 72 fixedly connected with the water outlet hole III are arranged on the side wall of the lower end of the lower bearing seat 34, and a control valve 71 is arranged on the lower water outlet pipe 72; the lower slag discharging system comprises a slag discharging pipe 30 arranged at the lower end of the settling barrel 25, the slag discharging pipe 30 penetrates through the sealing device IV 29 downwards and extends into a lower bearing seat 34, a slag discharging hole 33 is formed in the side wall of the lower bearing seat 34, a slag discharging pipe 32 fixedly connected with the slag discharging hole 33 is arranged outside the slag discharging hole 33, a packing auger is arranged in the slag discharging pipe 32, and an automatic unloading machine 31 is arranged on the slag discharging pipe 32.

Further, a drum assembly 24 is arranged in the settling cylinder 25, and the drum assembly 24 is formed by stacking a bottom-stage drum 59, one or more middle-stage drums 19 and a top-stage drum 17 step by step.

Still further, the middle-stage rotary drum 19 is composed of an outer sleeve 21 with a diameter smaller than that of the cylindrical pipe of the settling cylinder 25, a lower circular plate 57 with a central hole larger than the outer diameter of the inner sleeve 51 and an outer diameter smaller than the inner diameter of the outer sleeve 21, a flow guiding circular plate 53, one to several middle circular plates 49, an upper circular plate 47, a slag blocking pipe 55 and an inner sleeve 51 with a diameter larger than that of the hollow shaft 3, wherein the inner sleeve 51 is arranged with the same length as the outer sleeve 21, the inner sleeve 51 and the outer sleeve 21 are arranged in a horizontal height, the upper, middle and lower circular plates are arranged horizontally, the inner edge of the lower circular plate 57 is provided with a plurality of water outlets one 56 and fixed on the lower end of the inner sleeve 51, the outer edge is fixed on the lower end of the outer sleeve 21, the slag blocking pipe 55 is arranged on the outer section of the lower circular plate 57, the slag blocking pipe 55 is arranged into a tapered pipe, the slag trap 55, the outer sleeve 21 and the lower circular plate 57 form a slag trap 52, the lower section of the outer sleeve 21 of the slag trap 52 is provided with a plurality of slag holes 22, the upper part of the lower circular plate 57 is provided with a flow guide circular plate 53 in parallel at a certain distance, the outer edge of the flow guide circular plate 53 is provided with a plurality of water inlets 54 and is fixed on the slag trap 55, the inner edge of the flow guide circular plate 53 is fixed on the inner sleeve 51, the upper part of the flow guide circular plate 53 is provided with one or a plurality of middle circular plates 49 in parallel at a certain distance, the outer edge of the middle circular plate 49 is provided with a plurality of water inlets 20 and is fixed on the slag trap 55, the inner edge of the flow guide circular plate is provided with a plurality of water outlets 50 and is fixedly connected with the inner sleeve 51, the upper circular plate 49 is provided with an upper circular plate 47 in parallel at a certain distance, the outer edge of the, the inner sleeve 51 is fixed to the hollow shaft 3 by a flat key.

Still further, the bottom stage rotating drum 59 is arranged below the middle stage rotating drum 19, a bottom circular plate 61 in the bottom stage rotating drum 59 replaces a lower circular plate 57 in the middle stage rotating drum 19 to be provided with a plurality of upper water outlets 56, a plurality of water inlet holes three 58 communicated with the hollow shaft 3 are arranged on the inner sleeve 51 between the inner edge of the bottom circular plate 61 and the upper diversion circular plate 53, and the bottom stage rotating drum 59 has the same design as the middle stage rotating drum 19 except that the structures are different from the middle stage rotating drum 19; the top-stage rotary drum 17 is arranged above the middle-stage rotary drum 19, a top disc 45 in the top-stage rotary drum 17 replaces an upper disc 48 in the middle-stage rotary drum 19 and is provided with a plurality of water inlets III 18, a guide pipe 16 with the diameter larger than that of an inner sleeve 51 is arranged above a top layer water outlet 45 in the inner side of a top circular plate 44, the lower end of the guide pipe 16 is fixed on the top circular plate 44, and the top-stage rotary drum 17 has the same design as the middle-stage rotary drum 19 except that the structural arrangements are different from the middle-stage rotary drum 19.

Further, an upper end cover 12 provided with a first central hole 13 is arranged above the casing 23 and fixedly connected with each other by an outer flange 11 through bolts, an upper bearing seat 5 is arranged on the upper end cover 12 and fixedly connected with each other through bolts, an upper bearing 2, a first sealing device 4, a second sealing device 7 and a third sealing device 10 are arranged in the upper bearing seat 5 from top to bottom, a first water inlet hole 42 is arranged on the side wall of the upper bearing seat 5 in the space between the first sealing device 4 and the second sealing device 7, a water inlet pipe 41 is arranged on the outer wall of the first water inlet hole 42 and fixedly connected with the outer wall, a first water outlet hole 9 is arranged on the side wall of the upper bearing seat 5 in the space between the second sealing device 7 and the third sealing device 10, an upper water outlet pipe 8 is arranged on the outer wall of the first water outlet hole 9 and fixedly connected with the outer wall, and a bearing cover is additionally, a bracket 43 is arranged above the upper end cover 12 and fixedly connected with each other by bolts, a motor 40 is arranged on the bracket 43 and fixedly connected with each other by bolts, a large belt pulley 37 fixed on the main shaft is arranged on the motor 40, a lower bearing seat 34 is arranged below a lower end cover 27 at the lower end of the machine shell 23 and fixedly connected with each other by bolts through an outer flange three 28, a sealing device four 29, a sealing device five 67, a lower bearing 69 and a sealing device six 70 are arranged in the lower bearing seat 34 from top to bottom, a slag discharge hole 33 is arranged on the side wall of the lower bearing seat 34 between the sealing device four 29 and the sealing device five 67, a slag discharge pipe 32 is arranged on the outer wall of the slag discharge hole 33 and fixedly connected with the outer wall, an automatic unloading machine 31 is arranged on the slag discharge pipe 32, a water outlet three 35 is arranged on the side wall below the sealing device six 70 in the lower bearing seat 34, a lower water outlet pipe, the lower water outlet pipe 72 is provided with a control valve 71.

Still further, a frame 36 is arranged below the outer flange I11 at the upper end of the machine shell 23 at a certain interval, a lower support frame 68 is arranged below the outer flange III 28 at the upper end of the lower bearing seat 34 at the lower end of the machine shell 23 in the machine frame 36 at a certain interval, the periphery of the lower support frame 68 is fixedly connected with the machine frame 36, a plurality of upper vibration dampers 46 which are uniformly distributed are arranged between the upper end surface of the machine frame 36 and the outer flange I11, the upper ends of the upper vibration dampers 46 are fixed on the outer flange I11 by bolts, the lower ends of the upper vibration dampers are fixed on the machine frame 36 by bolts, a plurality of lower vibration dampers 66 which are uniformly distributed are arranged between the lower support frame 68 and the outer flange III 28, the upper ends of the lower vibration dampers 66 are fixed on the outer.

Further, the hollow shaft 3 is arranged in the center of the rotary drum assembly 24, the top end of the hollow shaft 3 is provided with an upper plug 1, the upper end of the hollow shaft 3 upwards penetrates through the top-stage rotary drum 17 for a certain length and is mutually fixed on each inner sleeve 51 in the center of the rotary drum assembly 24 by a flat key, then the upper end of the hollow shaft 3 upwards sequentially penetrates through a sealing device II 7, a sealing device I4, an upper bearing 2 and a bearing cover from the upper bearing seat 5, the top end of the hollow shaft is provided with a small belt pulley 39 which is mutually fixed and is driven to rotate by a belt 38 through a motor 40 on a large belt pulley 37, the hollow shaft 3 between the sealing device I4 and the sealing device II 7 is provided with a plurality of water inlet holes II 6, the hollow shaft 3 above the inner sleeve 51 on the inner side of the bottom circular plate 61 of the bottom-stage rotary drum 59 is provided with a water inlet hole III 58 which is the same as the, the pipe wall below the lower plug 60 is provided with a plurality of water outlet holes II 62, and the lower end of the hollow shaft 3 sequentially penetrates through the shaft sleeve 64, the sealing device V67, the lower bearing 69 and the sealing device VI 70 and finally enters the lower inner cavity of the lower bearing seat 34.

The working principle and the working process are as follows:

when in operation, the automatic unloading machine 31 and the control valve 71 are closed, then the driving motor 40 and a sewage pump or an induced draft fan arranged outside the machine are started to carry out rough treatment on the original sewage or dust to be treated by a preposed rough filtration or cyclone dust remover, then the original sewage or dust to be treated enters the hollow shaft 3 from the water inlet pipe 41 through the water inlet hole I42 and the water inlet hole II 6 to be conveyed downwards, then the original sewage or dust is input into a space between the bottom circular plate 61 and the diversion circular plate 53 in the bottom-stage rotating drum 59 from the water inlet hole III 58 to flow to the slag blocking pipe 55 from the lower end, then the sewage or dust flows into the inner cavity of the whole bottom-stage rotating drum 59 through the water inlet hole I54 of the diversion circular plate 53, the water inlet hole II 20 of the middle circular plate 49 and the water inlet hole III 18 of the upper circular plate 47, then the sewage or dust in the rotating drum is subjected to solid-liquid or gas-dust centrifugal separation by various circular, the inflow is automatically stopped after the inner cavity of the sedimentation cylinder 25 is filled, because the pressure of the sewage or the dust flowing out of the slag hole 22 at the edge of the rotary drum is higher than the pressure of the sewage or the dust existing in the rotary drum under the action of the centrifugal force generated by the high-speed rotation of the rotary drum, and because the inner cavity of the sedimentation cylinder 25 is closed, after the inner cavity of the sedimentation cylinder 25 is filled with the sewage or the dust, the pressure of the sewage or the dust in the inner cavity is equal to the pressure of the sewage or the dust flowing out of each slag hole 22, when the rotary drum normally operates, the sewage or the dust in the rotary drum cannot flow into the inner cavity of the sedimentation cylinder 25 again after the inner cavity of the sedimentation cylinder 25 is filled with the sewage or the dust, but when the control valve 71 is opened to discharge the purified water or the purified gas which is secondarily separated, the pressure of the inner cavity of the sedimentation cylinder 25 is immediately reduced to be lower than the pressure of the slag hole 22, and then the sediment in the, when the sewage or dust in the inner cavity of the settling cylinder 25 is filled in the whole machine and normally operates, the sewage or dust water entering the inner cavity of the bottom-stage rotating drum 59 flows upwards into the middle-stage rotating drum 19 from the space between the diversion circular plate 53 and the middle circular plate 49, the space between the middle circular plate 49 and the upper circular plate 47 and the space between the upper circular plate 47 and the lower circular plate 57 in the upper-stage rotating drum to the water outlet two 50, the water outlet three 48 and the water outlet one 56 respectively at the upper end under the centrifugal separation action of centrifugal force, and then, further performing centrifugal separation in the original mode, enabling the separated purified water or purified gas to flow upwards into the top-stage rotary drum 17 from respective water outlets again for final centrifugal separation, enabling the separated purified water or purified gas to flow into the inner cavity of the upper bearing seat 5 from a top-layer water outlet 45 of the top-stage rotary drum 17 through the flow guide pipe 16, and then discharging the purified water or purified gas out of the machine through the upper water outlet pipe 8 from the water outlet hole I9.

When the sewage or dust in the inner cavity of the settling cylinder 25 is filled with the sewage or dust in the inner cavity of the settling cylinder 25 and the whole machine normally runs, the rotary drum assembly 24 driven by the hollow shaft 3 to rotate at a high speed simultaneously drives the sewage or dust in the settling cylinder 25 to rotate at a high speed for solid-liquid or gas-dust separation, after the control valve 71 is properly opened, the separated purified water or purified gas flows into the hollow shaft 3 from the water outlet hole two 62 and flows downwards into the inner cavity of the lower bearing seat 34, and then flows into the lower water outlet pipe 72 to be discharged out of the machine from the water outlet hole three 35, if the quality of the secondary separation water does not reach the standard, the separated purified water or purified gas can be sent into a sewage pump or an induced draft fan for secondary treatment, when the purified water or purified gas is discharged out of the machine after the control valve 71 is opened, the pressure in the settling cylinder 25 is correspondingly reduced, then the sediment in each sediment tank 52 in the rotary drum can be discharged into the inner cavity of the settling cylinder 25 from each sediment hole 22 for, therefore, after the multistage disc type sedimentation separator of the invention normally operates, the centrifugal separation effect of sewage or dust can meet the design requirements of continuous slag discharge of the slag basin 52 and continuous water discharge or air discharge of the lower water outlet pipe 72 as long as the flow of water discharge or air discharge of the control valve 71 is well controlled, and after the sediment in the sedimentation cylinder 25 is deposited to the set height, the automatic discharger 31 is opened at regular time to discharge the sediment out of the machine from the sediment discharge pipe 32. The electric appliances of each motor of the machine are controlled by an automatic control system which is additionally arranged.

On the basis of the above description, those skilled in the art can adopt the same structure and the same principle when facing the problem of dust treatment, and only need to adjust the parameters suitable for sewage treatment to the parameters suitable for gas dust treatment according to the conventional technology, and the description is omitted.

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