阅读说明：本技术 一种自动皮带压花机 (Automatic belt embossing machine ) 是由 蔡必建 于 2019-11-07 设计创作，主要内容包括：本发明公开了一种自动皮带压花机,包括机架、上加热板、工作台,所述机架的正面上部安装有控制面板,且控制面板的下方设置有上加热板,并且上加热板的正下方设置有下加热板结构,下加热板结构滑动设置在拖板的上表面上。该自动皮带压花机,结构设置合理,本设备主要分为机架结构、控制面板结构、上下加热板结构、推进后退结构以及上下伸缩活动结构,控制面板进行控制工作台上下移动,从而使得工作台上面的下加热板结构和拖板一起进行上下移动,在控制第二伸缩油缸进行推进会使后退,将整个下加热板结构推出继续放置未加工皮带,再继续收进进行加热压花,方便掌握操控,有助于提高工作效率。(The invention discloses an automatic belt embossing machine which comprises a rack, an upper heating plate and a workbench, wherein a control panel is installed on the upper portion of the front surface of the rack, the upper heating plate is arranged below the control panel, a lower heating plate structure is arranged right below the upper heating plate, and the lower heating plate structure is arranged on the upper surface of a carriage in a sliding mode. This automatic belt coining mill, the structure sets up rationally, this equipment mainly divide into rack construction, control panel structure, upper and lower heating plate structure, impel to retreat the structure and flexible movable structure from top to bottom, control panel carries out control workbench and reciprocates, thereby make lower heating plate structure and planker above the workstation reciprocate together, impel at the flexible hydro-cylinder of control second and can make and retreat, release whole lower heating plate structure and continue to place the belt not processed, continue to receive again and heat the knurling, conveniently master and control, help improving work efficiency.)

1. The utility model provides an automatic belt coining mill, includes frame (1), upper heating plate (3), workstation (7), its characterized in that: a control panel (2) is installed on the upper portion of the front face of the rack (1), an upper heating plate (3) is arranged below the control panel (2), a lower heating plate structure (4) is arranged right below the upper heating plate (3), the lower heating plate structure (4) is arranged on the upper surface of a carriage (6) in a sliding mode, the carriage (6) is installed on the upper end face of the workbench (7), meanwhile, a containing table (13) extends out of the front face of the workbench (7), shaft seats (29) are installed on the left side and the right side of the interior of the workbench (7), and positioning shafts (30) are installed on the shaft seats (29);

the utility model discloses a hydraulic pressure machine, including frame (1), frame (1) and frame (1), the bench at middle part is above the left and right sides alignment install four first flexible hydro-cylinders of group (8), and the upper end of four first flexible hydro-cylinders of group (8) all supports on the lower surface of workstation (7) to total manometer (10), pressurize manometer (11) and pressure relay (12) are installed respectively to the positive bottom right side of frame (1), and a set of gyro wheel (9) are all installed to the left and right sides of frame (1) bottom simultaneously.

2. An automatic belt embossing machine as claimed in claim 1, characterized in that: a group of photoelectric switch reflecting lamps (5) are mounted on the left side face and the right side face of the upper portion of the rack (1), and the photoelectric switch reflecting lamps (5) on the two sides face the middle carriage (6).

3. An automatic belt embossing machine as claimed in claim 1, characterized in that: the upper portion of control panel (2) is provided with temperature controller (20), time-recorder (21) and counter (23) respectively from left to right, and the middle part of control panel (2) is provided with motor start (28), motor stop (27), electric heat switch (25) and rise button (24) respectively from left to right to be provided with scram button (22) in the middle of the bottom of control panel (2), the left and right sides of scram button (22) be provided with both hands button (26).

4. An automatic belt embossing machine as claimed in claim 1, characterized in that: the bottom installs motor and oil pump in frame (1), and motor and oil pump all with control panel (2) electric connection together.

5. An automatic belt embossing machine as claimed in claim 1, characterized in that: the upper heating plate (3) and the lower heating plate structure (4) of installation cooperate the setting from top to bottom on frame (1), and the centre of lower heating plate structure (4) is installed and is heated mould (15), back regulating plate (14) are installed to the rear side of heating mould (15), preceding regulating plate (16) are installed to the front side of heating mould (15), and first adjusting screw (17) and second adjusting screw (18) are all installed to the front side left and right sides of lower heating plate structure (4), but back regulating plate (14) and preceding regulating plate (16) are mobile structure simultaneously.

6. An automatic belt embossing machine as claimed in claim 1, characterized in that: three groups of grooves (32) are respectively arranged between the lower heating plate structure (4) and the carriage (6) from left to right, a second telescopic oil cylinder (19) is installed in the groove (32) in the middle, a group of balance shafts (31) are arranged in the grooves (32) on the left side and the right side, the second telescopic oil cylinder (19) is arranged in a front-back telescopic mode, and the lower heating plate structure (4) can slide on the upper surface of the carriage (6) in the front-back direction.

7. An automatic belt embossing machine as claimed in claim 1, characterized in that: four groups of first telescopic oil cylinders (8) below the lower surface of the workbench (7) can be arranged in a vertically telescopic manner, and the lower heating plate structure (4), the carriage (6) and the workbench (7) can be vertically moved.

Technical Field

The invention relates to the technical field of belt processing equipment, in particular to an automatic belt embossing machine.

Background

In the field of belt manufacturing, after leather is cut, split and the like, embossing treatment needs to be carried out on the surface of the leather, embossing treatment is carried out by an embossing machine, the belt embossing machine mainly adopts a high-frequency and high-voltage rectification self-excitation high-frequency electron tube to oscillate and instantly generate an electromagnetic wave current electric field, the internal molecules of leather of processed PVC, TPU, EVA, PET and other leather materials generate polarized friction heat in the electromagnetic wave electric field, and a certain pressure is added to ensure that the leather required to be thermally welded achieves the effect of welding and sealing, although the belt embossing machine in the prior art has a large machine type, but the structure is not flexible enough, the size of the mould between the heating plates can not be adjusted, the embossing size of the belt is limited, meanwhile, the product is troublesome to put in and take out, the lower heating plate cannot be pushed out, the belt is not convenient to place, and the like, so that certain inconvenience is brought to workers.

In order to solve the above-mentioned drawbacks and deficiencies of the proposed belt processing equipment, there is an urgent need for an improved technology for belt processing equipment, the automatic belt embossing machine has reasonable overall structure, is mainly divided into a frame structure, a control panel structure, an upper heating plate structure, a lower heating plate structure, a pushing and retreating structure and an upper and lower telescopic movable structure, controls the workbench to move up and down through the control panel, thereby the lower heating plate structure and the carriage on the worktable move up and down together, the belt patterns are heated and pressed through the upper heating plate and the lower heating plate structure, advance to make and retreat at the flexible hydro-cylinder of control second, release whole lower heating plate structure and continue to place the unprocessed belt, continue to take in again and heat the knurling, overall structure sets up rigorously rationally, conveniently masters and controls, helps improving work efficiency to an automatic belt coining machine is provided.

Disclosure of Invention

The invention solves the technical problems that the structure of the belt embossing machine in the prior art is not flexible enough, the size of a mould between heating plates can not be adjusted, the belt embossing size is limited, simultaneously the putting in and taking out of a product are troublesome, a lower heating plate can not be pushed out, the belt can not be placed conveniently, and the like, and the defects of certain inconvenience is brought to workers. The utility model provides an automatic belt coining mill has overall structure to set up rationally, this equipment mainly divide into rack construction, control panel structure, upper and lower heating plate structure, impel to retreat the structure and flexible movable structure from top to bottom, control the workstation through control panel and reciprocate, thereby make lower heating plate structure and planker above the workstation reciprocate together, heat through last hot plate and hot plate structure down and suppress belt decorative pattern, it can make to retreat to impel at the flexible hydro-cylinder of control second, release the whole lower heating plate structure and continue to place unprocessed belt, continue to take in again and heat the knurling, overall structure sets up rigorously rationally, conveniently master and control, help improving characteristics such as work efficiency.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic belt embossing machine comprises a rack, an upper heating plate and a workbench, wherein a control panel is installed on the upper portion of the front face of the rack, an upper heating plate is arranged below the control panel, a lower heating plate structure is arranged right below the upper heating plate, the lower heating plate structure is arranged on the upper surface of a dragging plate in a sliding mode, the dragging plate is installed on the upper end face of the workbench, meanwhile, a containing table extends out of the front face of the workbench, shaft seats are installed on the left side and the right side of the interior of the workbench, and positioning shafts are installed on the shaft seats;

the top of the machine table at the middle part of the rack is provided with four groups of first telescopic oil cylinders in a left-right aligning manner, the upper ends of the four groups of first telescopic oil cylinders are supported on the lower surface of the workbench, a total pressure gauge, a pressure maintaining pressure gauge and a pressure relay are arranged on the right side of the front bottom of the rack respectively, and a group of rollers are arranged on the left side and the right side of the bottom of the rack.

Preferably, a group of photoelectric switch reflecting lamps are arranged on the left side surface and the right side surface of the upper part of the rack, and the photoelectric switch reflecting lamps on the two sides face the carriage in the middle.

Preferably, the upper portion of control panel is provided with temperature controller, time-recorder and counter respectively from left to right, and control panel's middle part is provided with motor start, motor stop, electric heat switch and rising button respectively from left to right to be provided with emergency stop button in the middle of control panel's the bottom, emergency stop button's the left and right sides be provided with both hands button.

Preferably, the bottom installs motor and oil pump in the frame, and motor and oil pump all with control panel electric connection together.

Preferably, the upper heating plate and the lower heating plate structure which are installed on the machine frame are matched with each other to be arranged up and down, the heating mold is installed in the middle of the lower heating plate structure, the rear adjusting plate is installed on the rear side of the heating mold, the front adjusting plate is installed on the front side of the heating mold, the first adjusting screw and the second adjusting screw are installed on the left portion and the right portion of the front side of the lower heating plate structure, and the rear adjusting plate and the front adjusting plate are of a movable structure.

Preferably, three groups of grooves are formed between the lower heating plate structure and the carriage from left to right, a second telescopic oil cylinder is installed in the groove in the middle, a group of balance shafts are arranged in the grooves in the left side and the right side, the second telescopic oil cylinder is arranged in a front-back telescopic mode, and the lower heating plate structure can be arranged on the upper surface of the carriage in a front-back sliding mode.

Preferably, the four groups of first telescopic oil cylinders below the lower surface of the workbench can be arranged in a vertically telescopic manner, and the lower heating plate structure, the carriage and the workbench can be vertically moved.

Compared with the prior art, the invention has the beneficial effects that:

1. the automatic belt embossing machine is reasonable in overall structure arrangement, the equipment is mainly divided into a rack structure, a control panel structure, an upper heating plate structure, a lower heating plate structure, a pushing retreating structure and an upper and lower telescopic movable structure, the control panel controls the workbench to move up and down, so that the lower heating plate structure and the carriage on the workbench move up and down together, belt patterns are heated and pressed through the upper heating plate structure and the lower heating plate structure, the second telescopic oil cylinder is controlled to push the second telescopic oil cylinder to retreat, the whole lower heating plate structure is pushed out to continuously place an unprocessed belt, and then the lower heating plate structure is retracted to heat and emboss, the overall structure is rigorous and reasonable in arrangement, the operation and control are;

2. the whole structure of the device is arranged, a temperature controller, a timer and a counter are arranged on a control panel, so that the processing temperature, the quantity and the time can be conveniently known at any time, the whole steps can be conveniently mastered, the operation and the processing of the control device can be carried out through a rising button, an electric heating switch, two-hand buttons, a motor stop and a motor start on the control panel, shaft seats are arranged on the left side and the right side of the inside of a workbench, positioning shafts are arranged on the shaft seats, the positioning shafts are positioned on the left side and the right side of the lower surface of a planker, the planker can be conveniently stabilized, a second telescopic oil cylinder can push out a lower heating plate structure, balance shafts on the left side and the right side are arranged to guide the lower;

3. heating die about the centre of lower heating plate structure is established, back regulating plate and preceding regulating plate are installed respectively to both sides around the heating die, and first adjusting screw and second adjusting screw are all installed to the left and right sides of lower heating plate structure, middle heating die is set on first adjusting screw and second adjusting screw, the rotation of first adjusting screw and second adjusting screw does not influence heating die, the rear end of first adjusting screw is rotated and is connected on the back regulating plate, make to rotate the position that first adjusting screw can adjust the back regulating plate, the middle part of second adjusting screw is rotated and is connected on preceding regulating plate, make to change the position of adjustable preceding regulating plate of second adjusting screw, conveniently adjust the interval between back regulating plate and the preceding regulating plate, make things convenient for not unidimensional belt to heat embossing process, increase practical range.

Drawings

FIG. 1 is a schematic front view of the structure of the present invention;

FIG. 2 is a front expanded view of the structure of the present invention;

FIG. 3 is a rear view of the structure of the present invention;

FIG. 4 is an expanded view of the control panel of the present invention;

FIG. 5 is a schematic view of a positioning shaft mounting structure according to the present invention;

FIG. 6 is a schematic view of a second telescopic cylinder mounting structure according to the present invention;

FIG. 7 is a schematic diagram of a lower heating plate structure according to the present invention.

Reference numbers in the figures: 1. the device comprises a frame, 2, a control panel, 3, an upper heating plate, 4, a lower heating plate structure, 5, a photoelectric switch reflector lamp, 6, a carriage, 7, a workbench, 8, a first telescopic oil cylinder, 9, a roller, 10, a total pressure gauge, 11, a pressure maintaining pressure gauge, 12, a pressure relay, 13, a storage table, 14, a rear adjusting plate, 15, a heating die, 16, a front adjusting plate, 17, a first adjusting screw, 18, a second adjusting screw, 19, a second telescopic oil cylinder, 20, a temperature controller, 21, a timer, 22, an emergency stop button, 23, a counter, 24, a lifting button, 25, an electrothermal switch, 26, a double-hand button, 27, a motor stop, 28, a motor start, 29, a shaft seat, 30, a positioning shaft, 31, a balance shaft, 32 and a groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: an automatic belt embossing machine comprises a machine frame 1, a control panel 2, an upper heating plate 3, a lower heating plate structure 4, a photoelectric switch reflector lamp 5, a dragging plate 6, a workbench 7, a first telescopic oil cylinder 8, a roller 9, a total pressure gauge 10, a pressure maintaining pressure gauge 11, a pressure relay 12, a containing table 13, a rear adjusting plate 14, a heating die 15, a front adjusting plate 16, a first adjusting screw 17, a second adjusting screw 18, a second telescopic oil cylinder 19, a temperature controller 20, a timer 21, an emergency stop button 22, a counter 23, a lifting button 24, an electric heating switch 25, a two-hand button 26, a motor stop 27, a motor start 28, a shaft seat 29, a positioning shaft 30, a balance shaft 31 and a groove 32, wherein the control panel 2 is installed on the upper portion of the front of the machine frame 1, the temperature controller 20, the timer 21 and the counter 23 are respectively arranged on the upper portion of the control panel 2 from left to right, and the motor start 28, the, A motor stop 27, an electric heating switch 25 and a lifting button 24, wherein an emergency stop button 22 is arranged in the middle of the bottom of the control panel 2, two-hand buttons 26 are arranged on the left side and the right side of the emergency stop button 22, an upper heating plate 3 is arranged below the control panel 2, a lower heating plate structure 4 is arranged right below the upper heating plate 3, the lower heating plate structure 4 is arranged on the upper surface of the carriage 6 in a sliding manner, the upper heating plate 3 and the lower heating plate structure 4 which are arranged on the frame 1 are arranged in a vertically matched manner, a heating mold 15 is arranged in the middle of the lower heating plate structure 4, a rear adjusting plate 14 is arranged on the rear side of the heating mold 15, a front adjusting plate 16 is arranged on the front side of the heating mold 15, a first adjusting screw 17 and a second adjusting screw 18 are arranged on the left side and the right side of the front heating plate structure 4, and the rear, three groups of grooves 32 are respectively arranged between the lower heating plate structure 4 and the carriage 6 from left to right, a second telescopic oil cylinder 19 is arranged in the groove 32 at the middle part, a group of balance shafts 31 are arranged in the grooves 32 at the left side and the right side, the second telescopic oil cylinders 19 are arranged in a telescopic way from front to back, the lower heating plate structure 4 can be arranged on the upper surface of the carriage 6 in a sliding way from front to back, the carriage 6 is arranged on the upper end surface of the workbench 7, a containing table 13 extends out of the front surface of the workbench 7, four groups of first telescopic oil cylinders 8 are arranged on the table at the middle part of the frame 1 in a left-right alignment way, the upper ends of the four groups of first telescopic oil cylinders 8 are supported on the lower surface of the workbench 7, the four groups of first telescopic oil cylinders 8 under the lower surface of the workbench 7 can be arranged in a telescopic way from top to bottom, the lower heating plate structure 4, the carriage 6 and the workbench 7, and the photoelectric switch reflector lamps 5 of both sides all set up towards middle planker 6 to total manometer 10, pressurize manometer 11 and pressure relay 12 are installed respectively to the positive bottom right side of frame 1, and a set of gyro wheel 9 is all installed to the left and right sides of frame 1 bottom simultaneously, and motor and oil pump are installed to the bottom in frame 1, and motor and oil pump all are in the same place with control panel 2 electric connection.

As shown in fig. 1-3, the overall structure of the device is shown, the device is mainly divided into a frame structure, a control panel structure, an upper heating plate structure, a lower heating plate structure, a pushing retreating structure and an upper and lower telescopic movable structure, the workbench 7 is controlled to move up and down through the control panel 2, so that the lower heating plate structure 4 and the carriage 6 above the workbench 7 move up and down together, belt patterns are heated and pressed through the upper heating plate 3 and the lower heating plate structure 4, the second telescopic cylinder 19 is controlled to push the second telescopic cylinder to retreat, the whole lower heating plate structure 4 is pushed out to continue to place an unprocessed belt, and then the whole lower heating plate structure is continuously retracted to heat and emboss, the overall structure is strictly and reasonably arranged, the device is convenient to.

As shown in fig. 4-7, the overall structure of the apparatus is shown, a temperature controller 20, a timer 21 and a counter 23 are installed on the control panel 2, so as to facilitate the understanding of the processing temperature, quantity and time at any time, facilitate the control of the whole steps, and the operation processing of the control equipment is carried out through a rising button 24, an electric heating switch 25, a two-hand button 26, a motor stop 27 and a motor start 28 on the control panel 2, shaft seats 29 are arranged on the left side and the right side of the inner part of the workbench 7, positioning shafts 30 are arranged on the shaft seats 29, the positioning shafts 30 are positioned on the left side and the right side of the lower surface of the carriage 6, the carriage 6 is conveniently stabilized, so that the second telescopic oil cylinder 19 can push out the lower heating plate structure 4, and the balance shafts 31 on the left side and the right side are used for guiding the lower heating plate structure 4 to slide, so that the sliding deviation is avoided, and the structure setting is more stable and tidy.

The middle of the lower heating plate structure 4 is provided with a left heating mould 15 and a right heating mould 15, the front side and the rear side of the heating mould 15 are respectively provided with a rear adjusting plate 14 and a front adjusting plate 16, the left part and the right part of the lower heating plate structure 4 are both provided with a first adjusting screw 17 and a second adjusting screw 18, the middle heating mould 15 is sleeved on the first adjusting screw 17 and the second adjusting screw 18, the rotation of the first adjusting screw 17 and the second adjusting screw 18 does not influence the heating mould 15, the rear end of the first adjusting screw 17 is rotatably connected on the rear adjusting plate 14, so that the position of the rear adjusting plate 14 can be adjusted by rotating the first adjusting screw 17, the middle part of the second adjusting screw 18 is rotatably connected on the front adjusting plate 16, so that the position of the front adjusting plate 16 can be adjusted by rotating the second adjusting screw 18, the distance between the rear adjusting plate 14 and the front adjusting plate 16 can be conveniently adjusted, and belts with different sizes can, the practical range is increased.

The working principle is as follows: when the automatic belt embossing machine is used, the electric heating switch 25 is turned on half an hour in advance, the temperature required by processing is adjusted, the red light on the isothermal control instrument 20 can work after about 20 minutes, so that the upper heating plate 3 and the lower heating plate structure 4 can be heated uniformly, the pressing is more uniform during processing, the first telescopic oil cylinder 8 is controlled to fall through the control panel 2, the second telescopic oil cylinder 19 is controlled to push the lower heating plate structure 4 out, the distance between the rear adjusting plate 14 and the front adjusting plate 16 on the lower heating plate structure 4 is adjusted frequently according to the size of a processing belt in advance, the rear adjusting plate 14 is adjusted by rotating the first adjusting screw 17, the front adjusting plate 16 is adjusted by the second adjusting screw 18, the belt required to be processed can be placed on the storage table 13 after the distance between the rear adjusting plate 14 and the front adjusting plate 16 is controlled, the belt is directly taken and put in the processing process conveniently, the trouble is saved more quickly, when the processing is started, the belt is flatly stretched and put on the heating die 15 between the rear adjusting plate 14 and the front adjusting plate 16, the lower heating plate structure 4 is pulled and returned to the original position through the second telescopic oil cylinder 19 in the control device of the control panel 2, the first telescopic oil cylinder 8 is controlled to ascend, the worktable 7 is jacked, the planker 6 on the worktable 7 and the lower heating plate structure 4 ascend together, the upper heating plate 3 and the lower heating plate structure 4 are extruded together, patterns are pressed on the belt in the heating die 15 by heating, the double-hand buttons 26 on the left side and the right side of the bottom of the control panel 2 are pressed to quickly ascend and descend, the belt is pushed to return, and the quick automatic belt embossing is carried out, the whole structure of the equipment is strictly and reasonably arranged, and is convenient and practical, and, the whole working efficiency is improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.