阅读说明：本技术 一种全自动采血管分拣机 (Full-automatic heparin tube sorting machine ) 是由 黄倩芸 于 2019-12-05 设计创作，主要内容包括：一种全自动采血管分拣机,包括机架、安装板、主机和多组摄像头；机架的上端面设有两组挡板和输送装置；输送装置位于两组挡板之间；安装板设置在两组挡板的上端,安装板、两组挡板以及机架之间形成用于安装多组摄像头的图像采集仓；机架上设有提升机构、取料机械手和收集箱,机架的上端面设有多组用于将采血管从输送装置上取下的卸料机械手和多个排料孔；主机上设有显示屏和按键模块,主机内设有电路板；电路板连接显示屏和按键模块,电路板上设有中央处理器、扫码识别模块、数据处理模块和数据采集模块。本发明提供的全自动采血管分拣机操作简单使用方便,完全能代替人工对采血管进行高效快速的分选,大大提高对采血管的分选效率。(A full-automatic blood collection tube sorting machine comprises a rack, a mounting plate, a host and a plurality of groups of cameras; two groups of baffles and conveying devices are arranged on the upper end surface of the rack; the conveying device is positioned between the two groups of baffles; the mounting plate is arranged at the upper ends of the two groups of baffles, and an image acquisition bin for mounting the plurality of groups of cameras is formed among the mounting plate, the two groups of baffles and the rack; the rack is provided with a lifting mechanism, a material taking manipulator and a collecting box, and the upper end surface of the rack is provided with a plurality of groups of discharging manipulators and a plurality of discharging holes for taking down the blood sampling tubes from the conveying device; the host is provided with a display screen and a key module, and a circuit board is arranged in the host; the circuit board is connected with the display screen and the key module, and the circuit board is provided with a central processing unit, a code scanning identification module, a data processing module and a data acquisition module. The full-automatic blood collection tube sorting machine provided by the invention is simple to operate and convenient to use, can completely replace manpower to efficiently and quickly sort blood collection tubes, and greatly improves the sorting efficiency of the blood collection tubes.)

1. A full-automatic blood collection tube sorting machine is characterized by comprising a rack (1), a storage box (8), two groups of baffles (10), a mounting plate (11), a host (13), a plurality of groups of cameras (30) and a conveying device (32);

the two groups of baffles (10) are arranged on the upper end surface of the rack (1) along the length direction of the rack (1); the conveying device (32) is arranged on the rack (1), and the conveying device (32) is positioned between the two groups of baffles (10); the mounting plate (11) is arranged at the upper ends of the two groups of baffles (10), and an image acquisition bin for mounting a plurality of groups of cameras (30) is formed among the mounting plate (11), the two groups of baffles (10) and the rack (1);

a lifting mechanism (27) used for lifting the storage box (8) is arranged on the end face of the rack (1) along the width direction, material taking mechanical arms (9) used for clamping the blood sampling tubes in the storage box (8) to the conveying device (32) one by one are arranged on the rack (1), a plurality of groups of collection boxes (3) used for classifying, collecting and sorting the blood sampling tubes are arranged on the rack (1) along the length direction at equal intervals, a plurality of groups of discharging mechanical arms (12) used for taking the blood sampling tubes from the conveying device (32) are arranged on the upper end face of the rack (1) along the conveying direction of the conveying device (32) at equal intervals through a mounting plate (11), and a plurality of discharging holes (22) are arranged on the upper end face of the rack (1) along the length direction at; wherein, the discharging manipulator (12), the discharging hole (22) and the collecting box (3) are in one-to-one correspondence;

the host (13) is provided with a display screen (24) and a key module (31), and a circuit board is arranged in the host (13); the circuit board is connected with the display screen (24) and the key module (31), and is provided with a central processing unit (25), a code scanning identification module (26), a data processing module (28) and a data acquisition module (29);

the data acquisition module (29) is respectively in communication connection with the multiple groups of cameras (30), the data acquisition module (29) is in communication connection with the data processing module (28), and the data acquisition module (29) is used for acquiring image signals A shot by the multiple groups of cameras (30);

the data processing module (28) is in communication connection with the central processing unit (25), and the data processing module (28) is used for processing the image signal A to obtain a bar code image B;

the code scanning identification module (26) is in communication connection with the central processing unit (25), and the code scanning identification module (26) is used for identifying the information of the bar code image B and feeding back the identification information to the central processing unit (25);

the control output end of the central processing unit (25) is respectively connected with the control input end of the lifting mechanism (27), the control input end of the conveying device (32), the control input end of the material taking manipulator (9) and the control input ends of the multiple groups of discharging manipulators (12).

2. The full-automatic blood collection tube sorting machine according to claim 1, comprising a plurality of supporting legs (2) and a plurality of universal wheels with brakes;

the universal wheels with the brakes are respectively arranged on the supporting feet (2) one by one; the supporting legs (2) are respectively arranged at the lower end of the frame (1).

3. The fully automatic blood collection tube sorting machine according to claim 1, comprising a first inclined plate (14) and a storage box (15); the first inclined plate (14) is arranged at one end of the rack (1) far away from the lifting mechanism (27), and the lower end of the first inclined plate (14) extends into the storage box (15); the storage box (15) is detachably arranged on the frame (1).

4. The fully automatic blood collection tube sorting machine according to claim 1, wherein the lifting mechanism (27) comprises a driving device (6), a threaded rod (7), two sets of first sliding members (16), two sets of first fixing plates (17) connected with the rack (1), two sets of second fixing plates (18) connected with the rack (1), a guide rod (19) and two sets of second sliding members (20);

two threaded holes for the threaded rods (7) to pass through are respectively formed in the two groups of first sliding parts (16), and the two groups of first sliding parts (16) are connected with the storage box (8); two ends of the threaded rod (7) are respectively and rotatably connected with two groups of first fixing plates (17), and the threaded rod (7) is in transmission connection with the driving device (6); the control input end of the driving device (6) is connected with the control input end of the central processing unit (25);

the two groups of second sliding parts (20) are connected with the guide rod (19) in a sliding manner, and the two groups of second sliding parts (20) are connected with the storage box (8); two ends of the guide rod (19) are respectively connected with two groups of second fixing plates (18).

5. The fully automatic blood collection tube sorting machine according to claim 4, comprising two sets of limiting members (21) for limiting the moving range of the two sets of second sliding members (20); two groups of limiting pieces (21) are respectively arranged on the end surfaces of the two second fixing plates (18) close to each other.

6. The fully automatic blood collection tube sorting machine according to claim 1, wherein the cross section of the inner cavity of the storage box (8) is isosceles trapezoid.

7. The fully automatic blood collection tube sorting machine according to claim 1, wherein each group of collection boxes (3) comprises two groups of vertical plates (301), a rear plate (302), a front plate (303) and a bottom plate (304);

back plate (302) and front bezel (303) set up respectively at the both ends of two sets of riser (301), and back plate (302), front bezel (303) and two sets of riser (301) all set up perpendicularly on bottom plate (304) to form the collection storehouse that is used for depositing the blood sampling pipe after the letter sorting.

8. A fully automatic blood collection tube sorting machine according to claim 7, characterized by comprising a handle (4); the handle (4) is arranged on the end face of the front plate (303) far away from the rear plate (302).

9. The fully automatic blood collection tube sorting machine according to claim 7, characterized by comprising a label box (5) for storing label paper; the label box (5) is arranged on the end face of the front plate (303) far away from the rear plate (302).

10. The fully automatic blood collection tube sorter according to claim 7, comprising a second inclined plate (305); the second inclined plate (305) is positioned in the collecting bin, one end of the second inclined plate (305) is connected with the rear plate (302), and the other end of the second inclined plate (305) is connected with the bottom plate (304).

Technical Field

The invention relates to the technical field of blood collection tube sorting, in particular to a full-automatic blood collection tube sorting machine.

Background

At present, most hospitals need to complete the detection of huge amounts of blood samples every day, then the hospitals collect the blood sampling tubes for collecting the blood of patients together, and the blood sampling tubes are respectively sent to different blood detection devices for detection according to different detection requirements on the blood; generally, blood sampling tubes are manually placed on blood detection equipment one by one according to labels on the blood sampling tubes, but the efficiency of manually placing the blood sampling tubes is low, and mistakes are easily made in the sorting process, so that the misjudgment of the patient condition is caused; therefore, a full-automatic blood collection tube sorting machine is provided in the application.

Disclosure of Invention

Objects of the invention

In order to solve the technical problems in the background art, the invention provides a full-automatic blood collection tube sorting machine which is simple to operate and convenient to use, can completely replace manpower to efficiently and quickly sort blood collection tubes, and greatly improves the sorting efficiency of the blood collection tubes.

(II) technical scheme

The invention provides a full-automatic blood collection tube sorting machine which comprises a rack, a storage box, two groups of baffles, a mounting plate, a host, a plurality of groups of cameras and a conveying device, wherein the rack is provided with a plurality of groups of cameras;

the two groups of baffles are arranged on the upper end surface of the rack along the length direction of the rack; the conveying device is arranged on the rack and is positioned between the two groups of baffles; the mounting plate is arranged at the upper ends of the two groups of baffles, and an image acquisition bin for mounting the plurality of groups of cameras is formed among the mounting plate, the two groups of baffles and the rack;

the end face of the frame along the width direction of the frame is provided with a lifting mechanism for lifting the storage box, the frame is provided with material taking manipulators for clamping the blood sampling tubes in the storage box to the conveying device one by one, the frame is provided with a plurality of groups of collecting boxes for classifying, collecting and sorting the blood sampling tubes at equal intervals along the length direction of the frame, the upper end face of the frame is provided with a plurality of groups of discharging manipulators for taking the blood sampling tubes from the conveying device at equal intervals along the conveying direction of the conveying device by an installing plate, and the upper end face of the frame is provided with a plurality of discharging holes at equal intervals along the length direction of the; the discharging manipulator, the discharging hole and the collecting box are in one-to-one correspondence;

the host is provided with a display screen and a key module, and a circuit board is arranged in the host; the circuit board is connected with the display screen and the key module, and is provided with a central processing unit, a code scanning identification module, a data processing module and a data acquisition module;

the data acquisition module is respectively in communication connection with the plurality of groups of cameras, is in communication connection with the data processing module, and is used for acquiring image signals A shot by the plurality of groups of cameras;

the data processing module is in communication connection with the central processing unit and is used for processing the image signal A to obtain a bar code image B;

the code scanning identification module is in communication connection with the central processing unit and is used for identifying the information of the bar code image B and feeding back the identification information to the central processing unit;

the control output end of the central processing unit is respectively connected with the control input end of the lifting mechanism, the control input end of the conveying device, the control input end of the material taking manipulator and the control input ends of the multiple groups of discharging manipulators.

Preferably, the device comprises a plurality of supporting feet and a plurality of universal wheels with brakes;

the universal wheels with the brakes are respectively arranged on the supporting legs one by one; the supporting legs are respectively arranged at the lower end of the frame.

Preferably, the storage box comprises a first inclined plate and a storage box; the first inclined plate is arranged at one end of the rack far away from the lifting mechanism, and the lower end of the first inclined plate extends into the storage box; the storage box is detachably arranged on the rack.

Preferably, the lifting mechanism comprises a driving device, a threaded rod, two groups of first sliding parts, two groups of first fixing plates connected with the rack, two groups of second fixing plates connected with the rack, a guide rod and two groups of second sliding parts;

two threaded holes for threaded rods to pass through are formed in the two groups of first sliding parts respectively, and the two groups of first sliding parts are connected with a storage box; two ends of the threaded rod are respectively and rotatably connected with two groups of first fixing plates, and the threaded rod is in transmission connection with a driving device; the control input end of the driving device is connected with the control input end of the central processing unit;

the two groups of second sliding parts are connected with the guide rod in a sliding manner and connected with the storage box; two ends of the guide rod are respectively connected with two groups of second fixing plates.

Preferably, the device comprises two groups of limiting parts for limiting the moving range of the two groups of second sliding parts; the two groups of limiting parts are respectively arranged on the end faces, close to each other, of the two second fixing plates.

Preferably, the cross section of the inner cavity of the storage box is in the shape of an isosceles trapezoid.

Preferably, each group of collecting boxes comprises two groups of vertical plates, a rear plate, a front plate and a bottom plate;

the back plate and the front plate are respectively arranged at two ends of the two groups of vertical plates, and the back plate, the front plate and the two groups of vertical plates are vertically arranged on the bottom plate to form a collecting bin for storing the blood sampling tubes after sorting.

Preferably, a handle is included; the handle is arranged on the end face of the front plate far away from the rear plate.

Preferably, the label box is used for storing label paper; the label box is arranged on the end face of the front plate far away from the rear plate.

Preferably, a second inclined plate is included; the second inclined plate is positioned in the collecting bin, one end of the second inclined plate is connected with the rear plate, and the other end of the second inclined plate is connected with the bottom plate.

The technical scheme of the invention has the following beneficial technical effects:

in the invention, when in use, the blood sampling tubes to be sorted are placed in the tube storage box; the height of the storage tube box is adjusted by using the lifting mechanism, so that blood sampling tubes to be sorted are conveniently added into the storage tube box; the central processing unit controls the material taking manipulator to place the blood sampling tubes in the storage box on the conveying device one by one; the central processing unit controls the conveying device to operate, and the plurality of blood sampling tubes pass through the image collection bin one by one; a plurality of groups of cameras in the image collection bin collect bar code image signals A on the blood collection tube; the data acquisition module acquires the image signal A and sends the image signal A to the data processing module; the data processing module processes the image signal A to obtain a bar code image B; the code scanning identification module identifies the information of the bar code image B and feeds the identification information back to the central processing unit; the central processing unit respectively controls the plurality of groups of discharging manipulators to separate the blood sampling tubes identified on the conveying device from the conveying device, the adopted tubes are placed into the corresponding discharging holes, and the identified blood sampling tubes fall into the corresponding collecting boxes to be collected, so that the aim of efficiently and quickly sorting the blood sampling tubes is fulfilled; the full-automatic blood collection tube sorting machine provided by the invention is simple to operate and convenient to use, can completely replace manpower to efficiently and quickly sort blood collection tubes, and greatly improves the sorting efficiency of the blood collection tubes.

Drawings

Fig. 1 is a front view of a fully automatic blood collection tube sorting machine according to the present invention.

Fig. 2 is a top view of a conveying device on a rack in a fully automatic blood collection tube sorting machine according to the present invention.

Fig. 3 is a schematic perspective view of a storage box in the fully automatic blood collection tube sorting machine according to the present invention.

Fig. 4 is a schematic perspective view of a collection box in the fully automatic blood collection tube sorting machine according to the present invention.

Fig. 5 is a schematic structural diagram of a lifting mechanism in the fully automatic blood collection tube sorting machine according to the present invention.

Fig. 6 is a schematic block diagram of a fully automatic blood collection tube sorting machine according to the present invention.

Reference numerals: 1. a frame; 2. supporting legs; 3. a collection box; 4. a handle; 5. a label box; 6. a drive device; 7. a threaded rod; 8. a storage tank; 9. a material taking manipulator; 10. a baffle plate; 11. mounting a plate; 12. a discharging manipulator; 13. a host; 14. a first inclined plate; 15. a storage box; 16. a first slider; 17. a first fixing plate; 18. a second fixing plate; 19. a guide bar; 20. a second slider; 21. a limiting member; 22. a discharge hole; 23. a conveying device; 24. a display screen; 25. a central processing unit; 26. a code scanning identification module; 27. a lifting mechanism; 28. a data processing module; 29. a data acquisition module; 30. a camera; 31. a key module; 32. a conveying device; 301. a vertical plate; 302. a back plate; 303. a front plate; 304. a base plate; 305. a second inclined plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in conjunction with the following detailed description. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

As shown in fig. 1 to 6, the fully automatic blood collection tube sorting machine provided by the present invention includes a rack 1, a storage box 8, two sets of baffles 10, a mounting plate 11, a main machine 13, a plurality of sets of cameras 30, and a conveying device 32;

the two groups of baffles 10 are arranged on the upper end surface of the rack 1 along the length direction of the rack 1; the conveying device 32 is arranged on the frame 1, and the conveying device 32 is positioned between the two groups of baffles 10; wherein, the conveying device 32 is selected from but not limited to a conveying belt device; the conveying belt in the conveying belt device is made of transparent materials;

the mounting plate 11 is arranged at the upper ends of the two groups of baffles 10, and an image collecting bin for mounting the plurality of groups of cameras 30 is formed among the mounting plate 11, the two groups of baffles 10 and the rack 1; wherein, the plurality of groups of cameras 30 are uniformly distributed in the circumference at the center of the pattern collecting bin;

a lifting mechanism 27 for lifting the storage box 8 is arranged on the end face of the rack 1 along the width direction of the rack, a material taking manipulator 9 for clamping the blood sampling tubes in the storage box 8 to the conveying device 32 one by one is arranged on the rack 1, a plurality of groups of collection boxes 3 for classifying, collecting and sorting the blood sampling tubes are arranged on the rack 1 along the length direction of the rack 1 at equal intervals, a plurality of groups of discharging manipulators 12 for taking the blood sampling tubes from the conveying device 32 are arranged on the upper end face of the rack 1 along the conveying direction of the conveying device 32 at equal intervals by the mounting plate 11, and a plurality of discharging holes 22 are arranged on the upper end face of the rack 1 along the length direction at equal intervals; wherein, the discharging manipulator 12, the discharging hole 22 and the collecting box 3 are in one-to-one correspondence;

the host 13 is provided with a display screen 24 and a key module 31, and a circuit board is arranged in the host 13; the circuit board is connected with the display screen 24 and the key module 31, and is provided with a central processing unit 25, a code scanning identification module 26, a data processing module 28 and a data acquisition module 29;

the data acquisition module 29 is respectively in communication connection with the plurality of groups of cameras 30, the data acquisition module 29 is in communication connection with the data processing module 28, and the data acquisition module 29 is used for acquiring image signals A shot by the plurality of groups of cameras 30;

the data processing module 28 is in communication connection with the central processing unit 25, and the data processing module 28 is used for processing the image signal a to obtain a barcode image B;

the code scanning identification module 26 is in communication connection with the central processing unit 25, and the code scanning identification module 26 is used for identifying the information of the bar code image B and feeding back the identification information to the central processing unit 25;

the control output end of the central processor 25 is respectively connected with the control input end of the lifting mechanism 27, the control input end of the conveying device 32, the control input end of the material taking manipulator 9 and the control input ends of the multiple groups of discharging manipulators 12;

further, a time module is included; the time module is in communication connection with the central processing unit 25 and is used for setting the time for the blood sampling tubes to be sorted to be located in the image collection bin.

In the invention, when in use, the blood sampling tubes to be sorted are placed in the tube storage box 8; the height of the storage tube box 8 is adjusted by using the lifting mechanism 27, so that blood sampling tubes to be sorted are conveniently added into the storage tube box 8; the central processing unit 25 controls the material taking manipulator 9 to place the blood sampling tubes in the tube storage box 8 on the conveying device 32 one by one; the central processor 25 controls the conveying device 32 to operate, and a plurality of blood sampling tubes pass through the image collecting bin one by one; a plurality of groups of cameras 30 in the image collection bin collect bar code image signals A on the blood collection tube; the data acquisition module 29 acquires the image signal A and sends the image signal A to the data processing module 28; the data processing module 28 processes the image signal a to obtain a barcode image B; the code scanning identification module 26 identifies the information of the bar code image B and feeds the identification information back to the central processor 25; central processing unit 25 controls the blood sampling pipe and the separation of conveyor 32 after the manipulator 12 of unloading of multiunit discerns on conveyor 32 respectively to in will adopting the pipe to put into corresponding relief hole 22, the blood sampling pipe after the discernment drops and collects in the collecting box 3 that corresponds, thereby realizes the high-efficient quick purpose of selecting separately the blood sampling pipe.

In an alternative embodiment, comprises a plurality of supporting feet 2 and a plurality of universal wheels with brakes;

the universal wheels with the brakes are respectively arranged on the supporting legs 2 one by one; the supporting legs 2 are respectively arranged at the lower end of the frame 1; the rack 1 is convenient to move through the arranged universal wheel with a brake.

In an alternative embodiment, a first inclined plate 14 and a storage box 15 are included; the first inclined plate 14 is arranged at one end of the frame 1 far away from the lifting mechanism 27, and the lower end of the first inclined plate 14 extends into the storage box 15; the storage box 15 is detachably arranged on the rack 1; when an unidentified cartridge is left on the conveying device 32, the cartridge continues to be conveyed along the conveying device 32 and drops onto the first inclined plate 14, and the cartridge slides down along the end face of the first inclined plate 14 to the storage box 15 for collection.

In an alternative embodiment, the lifting mechanism 27 comprises the driving means 6, the threaded rod 7, two sets of first slides 16, two sets of first fixing plates 17 connected to the frame 1, two sets of second fixing plates 18 connected to the frame 1, the guide rods 19 and two sets of second slides 20;

two threaded holes for the threaded rods 7 to pass through are respectively formed in the two groups of first sliding parts 16, and the two groups of first sliding parts 16 are connected with the storage box 8; two ends of the threaded rod 7 are respectively and rotatably connected with two groups of first fixing plates 17, and the threaded rod 7 is in transmission connection with the driving device 6; the control input end of the driving device 6 is connected with the control input end of the central processing unit 25, and the driving device 6 adopts a variable frequency motor;

the two groups of second sliding parts 20 are both connected with the guide rod 19 in a sliding manner, and the two groups of second sliding parts 20 are both connected with the storage box 8; two ends of the guide rod 19 are respectively connected with two groups of second fixing plates 18; the threaded rod 7 is driven to rotate by the driving device 6, the two groups of first sliding parts 16 which are connected with the threaded rod 7 in a threaded mode move along the length direction of the threaded rod 7, and meanwhile, the two groups of second sliding parts 20 move along the length direction of the guide rod 19, so that the storage box 8 is driven to move up and down along the height direction of the rack 1.

In an alternative embodiment, two sets of limiting members 21 are included for limiting the moving range of the two sets of second sliding members 20; two groups of limiting parts 21 are respectively arranged on the end surfaces of the two second fixing plates 18 which are close to each other, wherein the limiting parts 21 are pressure sensors which are connected with the central processing unit 25; when the pressure sensor contacts with the second sliding part 20 and is gradually pressed, and the pressure signal detected by the pressure sensor is larger than the set threshold value, the central processing unit 25 controls the driving device 6 to stop running.

In an alternative embodiment, the cross-section of the inner cavity of the reservoir box 8 is shaped as an isosceles trapezoid.

In an alternative embodiment, each group of collecting box 3 comprises two groups of vertical plates 301, a rear plate 302, a front plate 303 and a bottom plate 304;

the rear plate 302 and the front plate 303 are respectively arranged at two ends of the two groups of vertical plates 301, and the rear plate 302, the front plate 303 and the two groups of vertical plates 301 are vertically arranged on the bottom plate 304 to form a collection bin for storing the blood sampling tubes after sorting;

further, the front plate 303 is made of a transparent material.

In an alternative embodiment, a handle 4 is included; the handle 4 is arranged on the end face of the front plate 303 far away from the rear plate 302, and the collecting box 3 is convenient to take down or install through the arranged handle 4.

In an alternative embodiment, a label cassette 5 for storing label paper; the label box 5 is arranged on the end face of the front plate 303 far away from the rear plate 302, label paper corresponding to detection information is placed in the label box 5, and the label box is convenient for a user to check.

In an alternative embodiment, a second inclined plate 305 is included; the second hang plate 305 is located and collects the storehouse, and back plate 302 is connected to the one end of second hang plate 305, and bottom plate 304 is connected to the other end of second hang plate 305, and the blood sampling pipe after the separation that drops from relief hole 22 falls to the bottom of collecting box 3 along second hang plate 305 landing, avoids colliding mutually when dropping to collecting box 3 between the blood sampling pipe and causes the damage of blood sampling pipe.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.