阅读说明：本技术 一种钣金加工用喷丸房 (Shot blasting room for sheet metal processing ) 是由 朱旭初 于 2019-11-22 设计创作，主要内容包括：本发明涉及一种钣金加工用喷丸房,包括喷房主体,喷房主体内的底部设有网格板,网格板的上方设有喷丸机构,其下方设有分离集尘机构,分离集尘机构包括分离组件和集尘组件,分离组件包括滤网、振动器和两个导向板,集尘组件包括风机、送风管、排尘管和收集箱,喷丸机构包括上料组件和调节组件。该钣金加工用喷丸房中,可对喷头高度、角度进行调节,对不同的工件实现自动化的全面喷丸处理,作业更加安全高效,喷丸质量更好；粉尘易堆积,采用风力输送粉尘,清理高效方便,还可分离回收有效的丸料,减少原料浪费,降低生产成本。(The invention relates to a shot blasting room for sheet metal processing, which comprises a spraying room main body, wherein a grid plate is arranged at the bottom in the spraying room main body, a shot blasting mechanism is arranged above the grid plate, a separation dust collecting mechanism is arranged below the grid plate, the separation dust collecting mechanism comprises a separation component and a dust collecting component, the separation component comprises a filter screen, a vibrator and two guide plates, the dust collecting component comprises a fan, an air supply pipe, a dust exhaust pipe and a collecting box, and the shot blasting mechanism comprises a feeding component and an adjusting component. In the shot blasting room for sheet metal processing, the height and the angle of the spray head can be adjusted, automatic comprehensive shot blasting treatment is realized on different workpieces, the operation is safer and more efficient, and the shot blasting quality is better; the dust is easy to accumulate, the dust is conveyed by wind power, the cleaning is efficient and convenient, effective pills can be separated and recovered, the raw material waste is reduced, and the production cost is reduced.)

1. A shot blasting room for sheet metal processing comprises a spraying room main body (1) and is characterized in that a grid plate (2) is arranged at the bottom in the spraying room main body (1), a shot blasting mechanism is arranged above the grid plate (2), and a separation dust collection mechanism is arranged below the shot blasting mechanism;

the separation dust collection mechanism comprises a separation component and a dust collection component;

the separation assembly comprises a filter screen (3), a vibrator (4) and two guide plates (5), the filter screen (3) is horizontally arranged below the middle part of the grid plate (2), the vibrator (4) is fixed in the spray room main body (1) and is connected with the lower part of the filter screen (3), the two guide plates (5) are respectively arranged on two sides of the filter screen (3) to form a funnel-shaped material storage tank with an upward opening, one side of each guide plate (5) is hinged with the inner wall of the spray room main body (1), and the other side of each guide plate is connected with the filter screen (3) through a flexible piece (6);

the dust collection assembly comprises a fan (7), an air supply pipe (8), a dust exhaust pipe (9) and a collection box (10), wherein the fan (7) and the collection box (10) are respectively arranged on two sides of the spray room main body (1), one end of the dust exhaust pipe (9) is connected with the collection box (10), a dust inlet (901) is formed in the other end of the dust exhaust pipe (9), the dust inlet (901) is located under the filter screen (3), the outer diameter of the air supply pipe (8) is smaller than the outer diameter of the dust exhaust pipe (9), at least part of the air supply pipe (8) is contained in the dust exhaust pipe (9), the air outlet end of the air supply pipe (8) is located below the dust inlet (901), and the air inlet end of the air supply pipe (8) is connected with the top in the spray room main body (1) through the fan (7).

2. A shot-blasting house for sheet metal working according to claim 1, characterized in that the shot-blasting mechanism comprises a feeding component and an adjusting component, the feeding component comprises a slide rail (11), a rotary table (12) and a chuck (13), the slide rail (11) is horizontally installed on the grid plate (2), the rotary table (12) is provided with the middle part of the grid plate (2), the rotary table (12) is connected with the slide rail (11) in a sliding manner, the chuck (13) is detachably arranged on the rotary table (12), the adjusting component comprises a servo motor (14), a screw rod (15), a thread block (16), a guide rail (17), an indexing motor (18), a rotating rod (19) and a spray head (20), the servo motor (14) is fixed at the top part in the main body (1) of the shot-blasting house, the screw rod (15) and the guide rail (17) are both vertically arranged at the periphery of the rotary table (12), screw block (16) are the iron plate, and screw block (16) cover is established on lead screw (15), is equipped with the vertical spout that matches with guide rail (17) on screw block (16), servo motor (14) are connected through lead screw (15) and screw block (16) transmission, screw block (16) are through vertical spout and guide rail (17) sliding connection, indexing motor (18) are fixed on screw block (16), dwang (19) set up in one side of screw block (16), the middle part and indexing motor (18) vertical connection of dwang (19), the one end that is close to revolving stage (12) at dwang (19) is fixed in shower nozzle (20).

3. A shot-blasting house for sheet-metal working according to claim 2, characterized in that there are two slide rails (11), and the two slide rails (11) are disposed at two sides under the rotary table (12).

4. A shot-blasting house for sheet metal working according to claim 2, characterized in that the outside of the main body (1) of the shot-blasting house is further provided with a feeding device (22), and the feeding device (22) is connected with the spray head (20).

5. A shot-blasting chamber for sheet metal working according to claim 4, characterized in that an electromagnet (21) is fixedly connected to the end of the rotating rod (19) away from the spray head (20), and the electromagnet (21) abuts against the thread block (16).

6. A shot-blasting house for sheet metal working according to claim 1, characterized in that the inside of the main body (1) of the shot-blasting house is further provided with a control key (23).

7. A shot-blasting house for sheet-metal working according to claim 6, characterized in that a photovoltaic power generation device (24) is installed at the top end of the main body (1) of the shot-blasting house.

8. A shot-blasting house for sheet metal working according to claim 1, wherein the grid plate (2) is made of stainless steel and has a shot-blasting opening (201) at its center.

9. A shot-blasting house for sheet metal working according to claim 1, characterized in that the material of the flexible member (6) is rubber.

10. A shot-blasting house for sheet metal working according to claim 1, characterized in that the upper end surface of the guide plate (5) is provided with a lubricating layer.

Technical Field

The invention relates to the technical field of sheet metal processing, in particular to a shot blasting room for sheet metal processing.

Background

After the sheet metal part is produced, shot blasting is often performed to strengthen the surface of the sheet metal part. At present, the shot blasting operation is generally carried out in a mode of manually holding a spray gun, and the defects of low shot blasting efficiency and uneven shot blasting exist. After the shot blasting, the dust can fill whole operation room, and the clearance is wasted time and energy, and spun ball material mixes together with the dust moreover, is easily cleared up in step, causes the raw materials extravagant, leads to manufacturing cost to rise.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, the shot blasting room for sheet metal processing is provided.

In order to achieve the technical effects, the invention adopts the technical scheme that: a shot blasting room for sheet metal processing comprises a spraying room main body, wherein a grid plate is arranged at the bottom in the spraying room main body, a shot blasting mechanism is arranged above the grid plate, and a separation dust collection mechanism is arranged below the grid plate;

the separation dust collection mechanism comprises a separation component and a dust collection component;

the separation assembly comprises a filter screen, a vibrator and two guide plates, the filter screen is horizontally arranged below the middle part of the grid plate, the vibrator is fixed in the spray room main body and is connected with the lower part of the filter screen, the two guide plates are respectively arranged on two sides of the filter screen to form a funnel-shaped material storage groove with an upward opening, one side of each guide plate is hinged with the inner wall of the spray room main body, and the other side of each guide plate is connected with the filter screen through a flexible piece;

the dust collecting component comprises a fan, an air supply pipe, a dust exhaust pipe and a collecting box, wherein the fan and the collecting box are respectively arranged on two sides of the spray room main body, one end of the dust exhaust pipe is connected with the collecting box, a dust inlet is formed in the other end of the dust exhaust pipe, the dust inlet is located under the filter screen, the outer diameter of the air supply pipe is smaller than the outer diameter of the dust exhaust pipe, at least part of the air supply pipe is contained in the dust exhaust pipe, the air outlet end of the air supply pipe is located below the dust inlet, and the air inlet end of the air supply pipe is connected with the top in the spray room main body through.

As preferred, peening mechanism includes material loading subassembly and adjusting part, the material loading subassembly includes slide rail, revolving stage and chuck, the slide rail horizontal installation is on the net board, the revolving stage sets up the middle part of net board, revolving stage and slide rail sliding connection, chuck detachably sets up on the revolving stage, adjusting part includes servo motor, lead screw, thread block, guide rail, dividing motor, dwang and shower nozzle, servo motor fixes the top in the room main body that spouts, lead screw and guide rail all vertically set up in the periphery of revolving stage, the thread block is the iron plate, and the thread block cover is established on the lead screw, is equipped with the vertical spout that matches with the guide rail on the thread block, servo motor passes through the lead screw and is connected with the thread block transmission, the thread block passes through vertical spout and guide rail sliding connection, dividing motor fixes on the thread block, the dwang sets up in one side of screw thread piece, and the middle part and the indexing motor of dwang are connected perpendicularly, the one end that is close to the revolving stage at the dwang is fixed to the shower nozzle. When the sheet metal component peening, the revolving stage moves to the gate position of spouting the room main part through the slide rail, and operating personnel places the sheet metal component on the revolving stage, and is fixed through the chuck, according to the sheet metal component of difference, dismantled and assembled different chucks are fixed, and fixed completion back, the revolving stage resets and drives the sheet metal component slow rotation. Meanwhile, the servo motor can drive the thread block to move up and down through the screw rod, so that the spray head is driven to move up and down to spray the shot materials, and the surfaces of the sheet metal parts with different heights are treated. If there are dead angle positions such as buckling in the sheet metal component, indexing motor accessible dwang drives the shower nozzle swing, carries out angle modulation to aim at the position that is difficult for spraying and handle, guarantee that the sheet metal component peening is comprehensive, effectively improved peening efficiency and quality.

Preferably, the number of the slide rails is two, and the two slide rails are respectively arranged on two sides below the rotating platform. The two slide rails can enable the supporting force of the rotating platform to be more balanced, and the stability of the rotating platform moving along the slide rails is guaranteed.

Preferably, the outer side of the spray room main body is also provided with a feeding device, and the feeding device is connected with the spray head. The supply device can provide the shot materials for the nozzle.

Preferably, one end of the rotating rod, which is far away from the spray head, is fixedly connected with an electromagnet, and the electromagnet is attached to the thread block. The electro-magnet can be switched on and started after the shower nozzle rotates to suitable angle, adsorbs the screw thread piece of post iron, fixes the shower nozzle through the bull stick, guarantees the accurate nature of injection angle.

Preferably, a control key is further arranged in the spraying room main body. The control keys can facilitate the operation of operators on all parts of the shot blasting room.

Preferably, a photovoltaic power generation device is mounted at the top end of the spray room main body. The photovoltaic power generation device can be installed to generate power and store in the daytime, and the electric energy consumption during shot blasting operation is saved.

Preferably, the grid plate is made of stainless steel, and a pill taking port is formed in the center of the grid plate. The grid plate made of stainless steel has strong bearing capacity and long service life, and is provided with the pill taking port, so that an operator can conveniently take out qualified pills intercepted on the filter screen.

Preferably, the flexible member is made of rubber. The flexible piece made of rubber has good deformation performance and long service life, and the flexible piece stretches or extends to drive the guide plate to shake when the filter screen vibrates up and down.

Preferably, the upper end surface of the guide plate is provided with a lubricating layer. The lubricating layer is arranged to reduce the friction force between the dust and the pellet and the guide plate, so that the dust and the pellet can slide onto the filter screen conveniently.

Compared with the prior art, the invention has the beneficial effects that: in the shot blasting room for sheet metal processing, the height and the angle of the spray head can be adjusted, automatic comprehensive shot blasting treatment is realized on different workpieces, the operation is safer and more efficient, and the shot blasting quality is better; the dust is easy to accumulate, the dust is conveyed by wind power, the cleaning is efficient and convenient, effective pills can be separated and recovered, the raw material waste is reduced, and the production cost is reduced.

The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.

Drawings

Fig. 1 is a schematic structural view of a shot blasting room for sheet metal working according to the present invention.

Fig. 2 is a schematic structural view of the separation assembly of the present invention.

Fig. 3 is a schematic view of the dust collection assembly of the present invention.

Fig. 4 is a schematic structural diagram of the feeding assembly of the present invention.

Fig. 5 is a schematic structural view of an adjusting assembly of the present invention.

The reference numbers and corresponding designations in the drawings are: 1. the spraying room comprises a spraying room main body, 2 parts of a grid plate, 3 parts of a filter screen, 4 parts of a vibrator, 5 parts of a guide plate, 6 parts of a flexible part, 7 parts of a fan, 8 parts of an air supply pipe, 9 parts of a dust exhaust pipe, 10 parts of a collecting box, 11 parts of a sliding rail, 12 parts of a rotating table, 13 parts of a chuck, 14 parts of a servo motor, 15 parts of a screw rod, 16 parts of a threaded block, 17 parts of a guide rail, 18 parts of an indexing motor, 19 parts of a rotating rod, 20 parts of a spray head, 21 parts of an electromagnet, 22 parts of a feeding device, 23 parts of a control button, 24 parts of a photovoltaic power generation device, 201 parts.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.

As shown in fig. 1, the shot blasting room for sheet metal working comprises a spraying room main body 1, wherein a grid plate 2 is arranged at the bottom in the spraying room main body 1, a shot blasting mechanism is arranged above the grid plate 2, and a separation dust collection mechanism is arranged below the shot blasting mechanism;

the separating and dust collecting mechanism comprises a separating component and a dust collecting component;

as shown in fig. 2, the separation assembly comprises a filter screen 3, a vibrator 4 and two guide plates 5, the filter screen 3 is horizontally arranged below the middle part of the grid plate 2, the vibrator 4 is fixed in the spray room main body 1 and is connected with the lower part of the filter screen 3, the two guide plates 5 are respectively arranged on two sides of the filter screen 3 to form a funnel-shaped material storage tank with an upward opening, one side of each guide plate 5 is hinged with the inner wall of the spray room main body 1, and the other side of each guide plate 5 is connected with the filter screen 3 through a flexible part 6;

when the device is used, most of dust and pills after shot blasting operation fall downwards from the grid plate 2, and the two guide plates 5 and the filter screen 3 form a funnel-shaped material storage tank, so that the dust and the pills can easily and actively slide onto the filter screen 3. And starting the vibrator 4, wherein the filter screen 3 can vibrate up and down under the action of the vibrator 4 to accelerate the separation of the powder and the pills, and the pills meeting the requirements are left on the filter screen 3 to wait for final collection. The filter screen 3 shakes to drive the two guide plates 5 to shake, so that the downward sliding of dust and pills is accelerated, and the phenomenon of material accumulation on the guide plates 5 is not easy to occur.

As shown in fig. 3, the dust collecting assembly includes a fan 7, an air supply pipe 8, a dust exhaust pipe 9 and a collecting box 10, the fan 7 and the collecting box 10 are separately disposed at two sides of the spray room main body 1, one end of the dust exhaust pipe 9 is connected with the collecting box 10, the other end is provided with a dust inlet 901, the dust inlet 901 is located under the filter screen 3, the outer diameter of the air supply pipe 8 is smaller than the outer diameter of the dust exhaust pipe 9, at least part of the air supply pipe 8 is accommodated in the dust exhaust pipe 9, the air outlet end of the air supply pipe 8 is located under the dust inlet 901, and the air inlet end of the air supply pipe 8 is connected with the top of the spray room main body 1 through the.

During the use, fan 7 starts, spouts the dust that room main part 1 top was waved and is absorbed fast, then forms high pressure blowout from blast pipe 8, drives simultaneously and also carries to collect from dust exhaust pipe 9 to collecting box 10 from dust inlet 901 dust that drops together, and the dust clearance is high-efficient convenient. In addition, because the air speed in the blast pipe 8 is high, negative pressure is formed at the dust inlet 901, and under the action of air pressure difference, dust at the filter screen 3 is sucked into the dust inlet 901, so that the separation of the dust and the pellets is further accelerated, and the dust raising phenomenon can be avoided.

As shown in fig. 4-5, the shot blasting mechanism includes a feeding assembly and an adjusting assembly, the feeding assembly includes a slide rail 11, a rotary table 12 and a chuck 13, the slide rail 11 is horizontally installed on the grid plate 2, the rotary table 12 is disposed in the middle of the grid plate 2, the rotary table 12 is slidably connected to the slide rail 11, the chuck 13 is detachably disposed on the rotary table 12, the adjusting assembly includes a servo motor 14, a lead screw 15, a thread block 16, a guide rail 17, an indexing motor 18, a rotating rod 19 and a nozzle 20, the servo motor 14 is fixed on the top of the spray room main body 1, the lead screw 15 and the guide rail 17 are both vertically disposed on the periphery of the rotary table 12, the thread block 16 is an iron block, the thread block 16 is sleeved on the lead screw 15, the thread block 16 is provided with a vertical sliding groove matched with the guide rail 17, the servo motor 14 is in transmission connection with the thread block, the indexing motor 18 is fixed on the screw block 16, the rotating rod 19 is arranged at one side of the screw block 16, the middle part of the rotating rod 19 is vertically connected with the indexing motor 18, and the spray head 20 is fixed at one end of the rotating rod 19 close to the rotating platform 12.

During the use, revolving stage 12 moves to the gate position of spouting room main part 1 through slide rail 11, and operating personnel places the sheet metal component on revolving stage 12, and is fixed through chuck 13, and according to the sheet metal component of difference, dismantled and assembled different chuck 13 is fixed, and fixed completion back, revolving stage 12 resets and drives the sheet metal component and slowly rotates. Meanwhile, the servo motor 14 can drive the thread block 16 to move up and down through the screw rod 15, so as to drive the spray head 20 to move up and down to spray the shot materials, and the surfaces of the sheet metal parts with different heights are treated. If there are dead angle positions such as buckling in the sheet metal component, indexing motor 18 accessible dwang 19 drives shower nozzle 20 and swings, carries out angle modulation to aim at the position that is difficult for spraying and handle, guarantee that the sheet metal component peening is comprehensive, effectively improved peening efficiency and quality.

The number of the slide rails 11 is two, and the two slide rails 11 are respectively arranged on two sides below the rotating platform 12. The two slide rails 11 can make the supporting force applied to the rotating platform 12 more balanced, and ensure the stability of the rotating platform 12 moving along the slide rails 11.

The spraying room main body 1 is also provided with a feeding device 22 at the outer side, and the feeding device 22 is connected with the spraying head 20. The supply device 22 may provide pellets to the nozzles.

An electromagnet 21 is fixedly connected to one end of the rotating rod 19, which is far away from the spray head 20, and the electromagnet 21 is abutted to the thread block 16. The electro-magnet 21 can be switched on and started after the shower nozzle 20 rotates to a suitable angle, and the iron thread block 16 of the adsorption column fixes the shower nozzle 20 through the rotating rod 19, so that the accuracy of the spraying angle is ensured.

The spraying room main body 1 is also internally provided with a control key 23. The control button 23 can facilitate the operation of each part of the shot blasting chamber by an operator.

The top end of the spray room main body 1 is provided with a photovoltaic power generation device. The photovoltaic power generation device can be installed to generate power and store in the daytime, and the electric energy consumption during shot blasting operation is saved.

The grid plate 2 is made of stainless steel, and a pill taking port 201 is arranged at the center of the grid plate. The grid plate 2 made of stainless steel has strong bearing capacity and long service life, and is provided with the pill taking port 201, so that an operator can conveniently take out qualified pills intercepted on the filter screen 3.

The flexible member 6 is made of rubber. The flexible part 6 made of rubber has good deformation performance and long service life, and when the filter screen 3 vibrates up and down, the flexible part 6 stretches or extends to drive the guide plate 5 to shake.

The upper end surface of the guide plate 5 is provided with a lubricating layer. The lubricating layer is arranged to reduce the friction force between the dust and the pellet and the guide plate 5, and the dust and the pellet can slide onto the filter screen 3 more conveniently.

When the shot blasting room for sheet metal processing is used, an operator controls the shot blasting room through the control button 23, the height and the angle of the spray head 20 can be adjusted through the shot blasting mechanism, automatic shot blasting operation is realized on different workpieces by matching with the rotary table 12, the shot blasting operation is safer and more efficient, and the shot blasting quality is better; through the separation dust collection mechanism, the guide plate 5 is arranged to facilitate accumulation of dust and pills, the fan 7 can suck dust at the top of the spray room main body 1, and air is supplied to the bottom to discharge the dust, so that the dust is efficiently and conveniently cleaned; the filter screen 3 can also separate effective pills, thereby reducing the waste of raw materials and lowering the production cost.

The present invention is not limited to the above-described embodiments, and various modifications made without inventive step from the above-described concept will fall within the scope of the present invention for those skilled in the art.