阅读说明：本技术 一种智能高效的安瓿瓶开瓶联动集菌装置 (Intelligent and efficient ampoule bottle opening linkage bacteria collecting device ) 是由 黄雪峰 余鹏 李盛姬 胡泽健 于 2021-06-29 设计创作，主要内容包括：本发明涉及一种智能高效的安瓿瓶开瓶联动集菌装置。本发明直线模组设置在机体顶部,通过模组转接板与开瓶装置、倒料装置、集菌装置连接,带动开瓶装置、倒料装置、与集菌装置沿轨道移动；模组转接板通过螺栓与直线模组上的连接板相连接；模组转接板的一侧设置有开瓶装置、倒料装置,模组转接板的另一侧设置有集菌装置；开瓶装置出料侧与倒料装置进料侧相对设置。本发明采用特殊斜面压断安瓿瓶瓶头的方式来开启安瓿瓶瓶头、采用翻转机构实现安瓿瓶瓶头的回收、通过外力控制多头针头工装的位置来抽吸安瓿瓶内的液体等一体化过程,结构简单且能很好地完成各部分的功能,且能够适应各种规格的安瓿瓶的开启。(The invention relates to an intelligent and efficient ampoule bottle opening linkage bacteria collecting device. The linear module is arranged at the top of the machine body and is connected with the bottle opening device, the material pouring device and the bacteria collecting device through the module adapter plate to drive the bottle opening device, the material pouring device and the bacteria collecting device to move along a track; the module adapter plate is connected with a connecting plate on the linear module through a bolt; a bottle opening device and a material pouring device are arranged on one side of the module adapter plate, and a bacteria collecting device is arranged on the other side of the module adapter plate; the discharging side of the bottle opening device is opposite to the feeding side of the pouring device. The invention adopts a mode of breaking the ampoule bottle head by pressing a special inclined plane to open the ampoule bottle head, adopts a turnover mechanism to realize the integrated processes of recovering the ampoule bottle head, sucking liquid in the ampoule bottle by controlling the position of the multi-head needle head tool through external force and the like, has simple structure, can well complete the functions of each part, and can adapt to the opening of the ampoule bottles with various specifications.)

1. The utility model provides an intelligence efficient ampoule linkage collection fungus device that unblanks which characterized in that: the device comprises a machine body, a linear module, a bottle opening device, a material pouring device and a bacteria collecting device, wherein the linear module, the bottle opening device, the material pouring device and the bacteria collecting device are all arranged on the machine body; the linear module is arranged at the top of the machine body and is connected with the bottle opening device, the material pouring device and the bacteria collecting device through a module adapter plate to drive the bottle opening device, the material pouring device and the bacteria collecting device to move along a track; the module adapter plate is connected with a connecting plate on the linear module through a bolt; a bottle opening device and a material pouring device are arranged on one side of the module adapter plate, and a bacteria collecting device is arranged on the other side of the module adapter plate; when the bottle opener works, the discharge side of the bottle opener is opposite to the feed side of the pouring device;

the bottle opening device comprises a first push rod motor, a slope pressure breaking plate and a spring push rod, wherein the first push rod motor is fixed on one side of the module adapter plate, and an output shaft of the first push rod motor is fixedly provided with the slope pressure breaking plate; the inclined plane pressing and breaking plate is driven by a first push rod motor to vertically move so as to press and break the ampoule bottle head;

the material pouring device comprises an ampoule bottle adapter plate, a material pouring lower plate, a rear baffle, a turnover mechanism and a rotating motor, wherein the ampoule bottle adapter plate is arranged at the bottom of the module adapter plate, the ampoule bottle adapter plate is fixed with the edge plate surface of the module adapter plate, and the ampoule bottle adapter plate is tangent to the upper end surface of the ampoule bottle fixing plate and horizontally moves under the driving of the linear module; the discharging lower plate is fixedly arranged on the ampoule bottle adapter plate, the rear baffle turnover mechanism is arranged on the discharging side of the discharging lower plate, and the rear baffle can rotate along a mounting point; the turnover mechanism is connected with an output shaft of the rotating motor; the rotating motor is fixed on the lateral extension plate connected with the module adapter plate;

the liquid pumping device comprises a second push rod motor, a needle head mounting plate and a multi-head needle head tool, and the second push rod motor is arranged on the other side of the module adapter plate; the output shaft of the second push rod motor is fixed with the needle mounting plate through the middle connecting plate and the suction needle adaptor, and the multi-head needle tool is arranged on the needle mounting plate; the multi-head needle head tooling comprises a first needle head clamping jaw, a second needle head clamping jaw and a plurality of needle heads, and the plurality of needle heads are clamped by the first needle head clamping jaw and the second needle head clamping jaw.

2. The intelligent and efficient ampoule bottle opening linkage bacteria collection device according to claim 1, wherein: and bottle head anti-toppling plate surfaces are arranged in the middle and at two sides of the inclined surface fracture plate.

3. The intelligent and efficient ampoule bottle opening linkage bacteria collection device according to claim 1, wherein: and a spring push rod is arranged below the inclined plane pressure-breaking plate, and a spring is arranged in the spring push rod.

4. The intelligent and efficient ampoule bottle opening linkage bacteria collection device according to claim 1, wherein: the ampoule pinboard be connected with the marginal face of module pinboard through the bolt.

5. The intelligent and efficient ampoule bottle opening linkage bacteria collection device according to claim 1, wherein: the contact surface of the material pouring lower plate and the ampule has an inclined plane vertex angle which inclines downwards and props against the bottleneck of the ampule.

6. The intelligent and efficient ampoule bottle opening linkage bacteria collection device according to claim 1, wherein: the multi-head needle head tool is further provided with a bottle head imitation, so that the mechanical arm can grab conveniently.

Technical Field

The invention belongs to the technical field of ampoule bottle sterility detection, and relates to an intelligent and efficient ampoule bottle opening linkage bacteria collecting device.

Background

In the work of sterile detection and bacterium collection, a large number of ampoule bottles need to be opened by workers every day, the workload is high, and the efficiency is low. In actual operation, most of the ampoules need to be cut by a grinding wheel before being opened. One method is that a worker holds an ampoule bottle in one hand and a sterilized grinding wheel in the other hand, scratches the cut part of the neck of the ampoule bottle repeatedly by the grinding wheel, sterilizes the scratched part, wipes off glass scraps on the neck, breaks the tail end of the ampoule bottle forcibly or strikes the ampoule bottle by an instrument to complete the opening of the ampoule bottle, and has obvious disadvantages: firstly, the operation is unsafe, and the thumb of the worker is easily injured by mistake; secondly, the time and the labor are wasted, and the workload of workers is large; the third manual operation process easily causes secondary pollution of the ampoule bottle reagent and influences bacteria collection detection. The other is that the operator holds the ampoule with one hand and holds the medical electric grinder with the other hand, the neck of the ampoule can be quickly cut by opening the grinder, the scratch part is disinfected, the glass scraps on the neck are wiped, the ampoule is forcibly broken at the tail end of the ampoule or the ampoule is knocked by an instrument to complete the opening of the ampoule. The opening modes of the two ampoule bottles belong to manual ampoule bottle opening modes, and the integrated processes of ampoule bottle opening, bottle head recovery, ampoule bottle liquid medicine collection detection and the like cannot be independently completed through a mechanical device. And the ampoule bottle neck is polished by using the grinding wheel every time, the efficiency is low, safety factors exist, the environment for detecting the ampoule bottle sample liquid is not performed in a vacuum state, and bacteria in the air can cause pollution due to manual operation to influence the result of bacteria collection detection. In order to solve the problems, the intelligent and efficient ampoule bottle opening linkage bacteria collecting device is provided.

Disclosure of Invention

The invention aims to provide an intelligent and efficient ampoule bottle opening linkage bacteria collecting device.

The invention comprises a machine body, a linear module, a bottle opening device, a material pouring device and a bacteria collecting device, wherein the linear module, the bottle opening device, the material pouring device and the bacteria collecting device are all arranged on the machine body; the linear module is arranged at the top of the machine body and is connected with the bottle opening device, the material pouring device and the bacteria collecting device through a module adapter plate to drive the bottle opening device, the material pouring device and the bacteria collecting device to move along a track; the module adapter plate is connected with a connecting plate on the linear module through a bolt; a bottle opening device and a material pouring device are arranged on one side of the module adapter plate, and a bacteria collecting device is arranged on the other side of the module adapter plate; when the bottle opener works, the discharge side of the bottle opener is opposite to the feed side of the pouring device;

the bottle opening device comprises a first push rod motor, a slope pressure breaking plate and a spring push rod, wherein the first push rod motor is fixed on one side of the module adapter plate, and an output shaft of the first push rod motor is fixedly provided with the slope pressure breaking plate; the inclined plane pressing and breaking plate is driven by a first push rod motor to vertically move so as to press and break the ampoule bottle head;

the material pouring device comprises an ampoule bottle adapter plate, a material pouring lower plate, a rear baffle, a turnover mechanism and a rotating motor, wherein the ampoule bottle adapter plate is arranged at the bottom of the module adapter plate, the ampoule bottle adapter plate is fixed with the edge plate surface of the module adapter plate, and the ampoule bottle adapter plate is tangent to the upper end surface of the ampoule bottle fixing plate and horizontally moves under the driving of the linear module; the discharging lower plate is fixedly arranged on the ampoule bottle adapter plate, the rear baffle turnover mechanism is arranged on the discharging side of the discharging lower plate, and the rear baffle can rotate along a mounting point; the turnover mechanism is connected with an output shaft of the rotating motor; the rotating motor is fixed on the lateral extension plate connected with the module adapter plate;

the liquid pumping device comprises a second push rod motor, a needle head mounting plate and a multi-head needle head tool, and the second push rod motor is arranged on the other side of the module adapter plate; the output shaft of the second push rod motor is fixed with the needle mounting plate through the middle connecting plate and the suction needle adaptor, and the multi-head needle tool is arranged on the needle mounting plate; the multi-head needle head tooling comprises a first needle head clamping jaw, a second needle head clamping jaw and a plurality of needle heads, and the plurality of needle heads are clamped by the first needle head clamping jaw and the second needle head clamping jaw.

And bottle head anti-toppling plate surfaces are arranged in the middle and at two sides of the inclined surface fracture plate.

And a spring push rod is arranged below the inclined plane pressure-breaking plate, and a spring is arranged in the spring push rod.

The ampoule pinboard be connected with the marginal face of module pinboard through the bolt.

The contact surface of the material pouring lower plate and the ampule has an inclined plane vertex angle which inclines downwards and props against the bottleneck of the ampule.

The multi-head needle head tool is further provided with a bottle head imitation, so that the mechanical arm can grab conveniently.

The invention has the following beneficial effects:

1. adaptability: because the ampoule bottle head has certain inclination, and the most easy fracture in bottleneck department, when applying certain power in bottle head department to the cooperation is fallen the slope apex angle that the preceding terminal surface of flitch hypoplastron pushed up the ampoule bottleneck, thereby very easy pressure breaks the bottle head, and the bottleneck fracture mouth is complete, can not produce the piece. The position of the force application point is not single, but can be broken by the inclined plane breaking plate in a certain position interval, the position interval range corresponds to a certain inclined plane variable angle range, ampoule bottles of different specifications have different breaking intervals, but the breaking intervals of the ampoule bottles of different specifications have an intersection interval, the intersection interval corresponds to a variable inclined plane angle, and the inclined plane angle of the inclined plane breaking plate is just in the variable inclined plane angle range, so that the ampoule bottles of various specifications can be suitable for opening.

2. High efficiency: the inclined plane can not only open the bottle head of one ampoule bottle well, but also open the bottle heads of a row of a plurality of ampoule bottles, and the bottle heads of the ampoule bottles can be completely broken even if slight difference exists among the bottle heads of the ampoule bottles due to the existence of the adaptive inclined plane, so that the liquid in the ampoule bottles can be sucked out by the suction pipe of the multi-head needle head tool, and the purpose of collecting bacteria is achieved.

3. Integration: the invention adopts a mode of breaking the ampoule bottle head by pressing a special inclined plane to open the ampoule bottle head, adopts a turnover mechanism to realize the integrated processes of recovering the ampoule bottle head, sucking liquid in the ampoule bottle by controlling the position of the multi-head needle head tool through external force and the like, has simple structure and can well complete the functions of each part.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the bottle opener of FIG. 1;

FIG. 3 is a schematic view of the pouring device of FIG. 1;

FIG. 4 is an enlarged view of the structure at A in FIG. 3;

FIG. 5 is a schematic view of the reverse overall structure of the present invention;

fig. 6 is a schematic structural view of the three-head needle tool in fig. 1.

Detailed Description

The invention is further elucidated with reference to the following figures.

As shown in figure 1, an intelligent and efficient ampoule bottle opening linkage bacteria collecting device comprises a machine body, a straight line module 1, a bottle opening device, a material pouring device and a bacteria collecting device, wherein the straight line module 1, the bottle opening device, the material pouring device and the bacteria collecting device are all arranged on the machine body. The linear module 1 is arranged at the top of the machine body and is connected with the bottle opening device, the material pouring device and the bacteria collecting device through a module adapter plate 2; the module adapter plate 2 is connected with a connecting plate on the linear module 1 through a bolt; a bottle opening device and a material pouring device are arranged on one side of the module adapter plate 2, and a bacteria collecting device is arranged on the other side of the module adapter plate 2; during operation, the discharging side of the bottle opening device is opposite to the feeding side of the pouring device.

In the embodiment, the linear module 1 adopts a linear sliding table with a silver feeding KK86-740A1 ball screw to drive the bottle opening device, the material pouring device and the bacteria collecting device to horizontally move along a track;

as shown in fig. 2, the bottle opening device comprises a first push rod motor 3, an inclined plane pressure-breaking plate 6 and a spring push rod 21, wherein the first push rod motor 3 is fixed on one side of the module adapter plate 2, and an output shaft of the first push rod motor 3 is fixedly provided with the inclined plane pressure-breaking plate 6; the inclined plane press-breaking plate 6 is driven by the first push rod motor 3 to move up and down to press-break the head of the ampoule bottle 12.

The middle and two sides of the inclined plane pressure-breaking plate 6 are provided with plate surfaces to prevent the broken ampoule bottle heads from toppling left and right after being broken, a spring push rod 21 is arranged below the inclined plane pressure-breaking plate, a spring 20 is arranged in the spring push rod, and the spring push rod 21 pushes the ampoule bottle heads into the front material pouring lower plate 7 at the moment when the ampoule bottle heads are broken.

As shown in fig. 3-4, the pouring device includes ampoule keysets 11, material pouring hypoplastron 7, backplate 8, short connecting rod 26, long connecting rod 9, slider 4, slider connecting rod 17 and rotating electrical machines 5, ampoule keysets 11 sets up in module keysets 2 bottoms, ampoule keysets 11 in this embodiment are connected with the marginal face of module keysets 2 through the bolt, and ampoule keysets 11 is tangent with 13 up end of ampoule fixed plate, horizontal migration under the drive of sharp module 1, thereby reach the purpose of pressing off every row of ampoule respectively. The front end face of the material pouring lower plate 7 is provided with an inclined plane vertex angle 27 which is inclined downwards and is used for propping against the bottle neck of the ampoule bottle, so that the ampoule bottle head is pressed and broken by matching with the inclined plane pressing and breaking plate.

The material pouring lower plate 7 is fixedly arranged on the ampoule bottle adapter plate 11, the rear baffle plate 8 is arranged on the discharging side of the material pouring lower plate 7 through the short connecting rod 26 and the long connecting rod 9 which are arranged on the two sides of the material pouring lower plate 7, and the rear baffle plate 8 can rotate along the mounting point; one end of a long connecting rod 9 is fixed with the ampoule bottle adapter plate 11, the other end of the long connecting rod 9 is provided with a sliding block 4, and the sliding block 4 is connected with an output shaft of the rotating motor 5 through a sliding block connecting rod 17; the rotating electrical machine 5 is fixed on a lateral extension plate 28 connected to the module adapter plate 2.

As shown in fig. 5, the liquid pumping device includes a second push rod motor 14, a middle connecting plate 15, a suction needle adaptor 16, a needle mounting plate 18, and a three-head needle fixture 19 (in this embodiment, three heads are selected), and in this embodiment, the connection sequence from top to bottom is as follows: the second push rod motor 14 is arranged at the other side of the module adapter plate 2; an output shaft of the second push rod motor 14 is fixedly provided with a middle connecting plate 15, the middle connecting plate 15 is connected with a suction needle adaptor 16, a needle mounting plate 18 is connected with the suction needle adaptor 16, and a three-head needle tool 19 is connected with the needle mounting plate 18.

As shown in fig. 6, the three-head needle fixture 19 in this embodiment includes a first needle holding jaw 24, a second needle holding jaw 25, three needles 23, and a dummy head 22. The first needle clamping jaw 24 and the second needle clamping jaw 25 clamp the scattered needle 23 to form a liquid suction device, and the bottle head 22 is used for facilitating the grabbing of an external mechanical arm so that the bottle head can be placed at a corresponding liquid suction position.

During the use, sharp module 1 is in initial position, places the ampoule subassembly in sharp module 1 bottom, and the ampoule subassembly includes ampoule fixed plate 13 and treats album fungus ampoule 12, still sets up charging chute 10 and is used for placing the disconnected ampoule bottle head of breaking off with the fingers and thumb in this example.

Placing a first row of ampoule bottles to be collected below the bottle opening module; the push rod of first push rod motor 3 descends, drives the decline of inclined plane pressure break plate 6, and the front end apex angle top of the 7 terminal surfaces of material downer is treating the weakest position of fungus ampoule bottle bottleneck at first row, through the interact with inclined plane pressure break plate 6 to the first row of fungus ampoule bottle head of treating of pressing apart.

After the ampoule bottle head is pushed into the lower pouring plate 7 by the spring pusher 21, the linear die set 1 moves above the chute 10. The rotating motor 5 rotates to drive the slider adapter plate 17 to rotate, the slider is connected to the slider adapter plate 17, the slider 4 is connected with the long connecting rod 9, and the long connecting rod 9 can swing along the mounting point under the action of the slider 4. The long connecting rod 9 is respectively connected with the ampoule bottle adapter plate 11 and the rear baffle 8, and the connection points of the long connecting rod and the rear baffle are respectively connected through cylindrical pins. A turnover mechanism is formed among the long connecting rod 9, the material pouring lower plate 7, the rear baffle plate 8 and the ampoule bottle fixing plate 11, a fixed hinge point is formed by the cylindrical pin top and the ampoule bottle fixing plate 11, and the long connecting rod 9 rotates left and right around the fixed hinge point under the driving of the rotating motor 5, so that the long connecting rod 9 rotates as a driving rod of the tipping mechanism. The long connecting rod is connected with the rear baffle through the cylindrical pin top, the rotation of the long connecting rod 9 drives the forward movement of the rear baffle 8, the rear baffle 8 is connected with the material pouring lower plate 7 through the cylindrical pin, and the material pouring lower plate 7 is connected with the ampoule bottle fixing plate 11, so that the rear baffle 8 drives the material pouring lower plate 7 to overturn around the cylindrical pin connected with the ampoule bottle fixing plate 11, and the ampoule bottle head is poured into the blanking groove 10.

An external mechanical arm grasps the bottle-imitating head 22 of the three-head needle tool 19, the bottle-imitating head is conveyed to the upper part of the needle mounting plate 18 and then moved backwards to the clamping groove of the needle mounting plate 18, and meanwhile, the three-head needle tool 19 is clamped tightly by the fastening screws on the two sides of the needle mounting plate 18. The second push rod motor 14 pushes the push rod downwards, so that the three-head needle tool 19 is driven to suck liquid to be detected in the ampoule bottle which is broken by pressure, and the liquid in the ampoule bottle is sucked into the detection device through the suction pipe under the action of external force.

The linear module 1 can do a linear motion so as to drive the ampoule bottle opening mechanism to reach the position above the ampoule bottle, and the first push rod motor 3 drives the push rod to enable the inclined plane pressure breaking plate 6 to downwards press and break the head of the ampoule bottle; then the linear module 1 drives the three-head needle tool 19 to the position above the broken ampoule bottle, the second push rod motor 14 drives the push rod to enable the needle head to be inserted into the ampoule bottle, and liquid in the bottle is pumped by an external peristaltic pump; and finally, the linear module 1 drives the material pouring mechanism to move to the position above the blanking groove 10, and the ampoule bottle head is poured into the blanking groove 10. And repeating the operation process to complete the opening and liquid extraction of the next row of ampoule bottles in sequence.