Wax printing process for woven fabric

文档序号:1486540 发布日期:2020-02-28 浏览:38次 中文

阅读说明:本技术 一种织布的蜡染工艺 (Wax printing process for woven fabric ) 是由 丁世举 于 2019-11-28 设计创作,主要内容包括:本发明公开了一种织布的蜡染工艺,包括:清除织物表面的杂物;在织布上印制图案;将蜡汁均匀涂抹在织布的表面;将织布置于染缸中进行染色;去除织布表面的蜡层,并使用清洁剂进行清洗;将织布在竖向与横向上同时旋转,旋转速度为180°-360°每分钟,同时对织布表面进行吹风。可以防止织布上未干的染料堆积,同时增加了烘干的均匀性以及效率,有效去除织布表面的异物,减少异物沾附在织物的表面。(The invention discloses a wax printing process of woven fabric, which comprises the following steps: removing impurities on the surface of the fabric; printing patterns on the woven fabric; evenly coating the wax juice on the surface of the woven fabric; placing the woven fabric in a dye vat for dyeing; removing the wax layer on the surface of the woven fabric, and cleaning by using a cleaning agent; the woven fabric is rotated in the vertical direction and the horizontal direction simultaneously, the rotating speed is 180-360 degrees per minute, and meanwhile, the surface of the woven fabric is blown. The method can prevent undried dye on the woven fabric from being accumulated, simultaneously increase the drying uniformity and efficiency, effectively remove foreign matters on the surface of the woven fabric, and reduce the foreign matters attached to the surface of the fabric.)

1. A wax printing process of woven fabric is characterized in that: the method comprises the following steps:

removing impurities on the surface of the fabric;

printing, namely printing patterns on the woven fabric;

waxing, namely uniformly coating the wax juice on the surface of the woven fabric;

dyeing, namely placing the woven fabric in a dye vat for dyeing;

removing wax, namely removing a wax layer on the surface of the woven fabric, and cleaning by using a cleaning agent;

and (3) drying, namely, simultaneously rotating the woven fabric in the vertical direction and the horizontal direction at a rotating speed of 180-360 degrees per minute, and blowing air to the surface of the woven fabric.

2. The wax printing process of the woven fabric according to claim 1, wherein the removing of the impurities on the surface of the woven fabric comprises fabric selection, desizing, bleaching and cleaning, the desized and bleached woven fabric is cleaned, and the woven fabric is agitated and oscillated during cleaning.

3. The wax printing process of woven fabric according to claim 2, wherein the temperature of the cleaning water is 30-50 ℃.

4. The wax printing process of the woven fabric according to claim 2, wherein the cleaning further comprises drying, the drying is to uniformly dry the surface of the woven fabric back and forth by adopting hot air at 50-80 ℃, and the angle between the blowing direction and the surface of the woven fabric is less than 45 degrees.

5. The wax printing process of the woven fabric according to claim 1, wherein the printing comprises the steps of uniformly coating wax juice on the printed woven fabric, paving the woven fabric, fixing four corners, and continuously and circularly scraping and uniformly coating the wax juice on the surface of the woven fabric.

6. The wax printing process of the woven fabric according to claim 1, wherein the waxing comprises cooling the waxed woven fabric, spraying cooling by using cooling water, making ice cracks, and pressing the woven fabric by using an ice cracking round roller.

7. The wax printing process of the woven fabric according to claim 1, wherein the dyeing comprises placing the woven fabric in a dye vat for dyeing, placing a dyeing agent in the dye vat, and carrying out oscillation treatment on the dyeing agent in the dye vat during dyeing.

8. The wax printing process of a woven fabric according to claim 7, wherein the oscillation treatment is ultrasonic vibration.

Technical Field

The invention relates to the technical field of fabric batik, in particular to a batik process for fabric.

Background

Wax printing is a traditional textile printing and dyeing process of minority nationalities in China. In the wax printing process, the wax on the outer surface of the fabric is naturally cracked, so that the woven fabric is dyed into a pattern with an ice-line shape, the fabric is very beautiful and unique, and the wax can be pressed by a round roller to form cracks with a certain shape during wax printing.

In the wax printing process, the existing wax printing process performs certain pretreatment on the woven fabric, including fabric selection, desizing, plant ash bleaching, and then performs subsequent processes of waxing, dyeing, dewaxing and the like, so as to finally form a certain pattern.

However, the applicant has found that the prior art has at least the following problems:

at the end of the wax printing process, the woven fabric surface is generally dried by adopting a drying or airing mode, but in the mode, the woven fabric is in a posture for a long time, undried dye can be accumulated, the wax printing quality is reduced, and meanwhile, foreign matters on the woven fabric surface cannot be effectively removed.

Disclosure of Invention

In view of the above, the present invention is directed to a wax printing process for woven fabrics, which solves the problems that the woven fabrics are in one posture for a long time, so that undried dyes may be accumulated, thereby causing the wax printing quality to be reduced, and meanwhile, foreign matters on the woven fabrics surface cannot be effectively removed.

Based on the above purpose, the invention provides a wax printing process of woven fabric, which comprises the following steps:

removing impurities on the surface of the fabric;

printing, namely printing patterns on the woven fabric;

waxing, namely uniformly coating the wax juice on the surface of the woven fabric;

dyeing, namely placing the woven fabric in a dye vat for dyeing;

removing wax, namely removing a wax layer on the surface of the woven fabric, and cleaning by using a cleaning agent;

and (3) drying, namely, simultaneously rotating the woven fabric in the vertical direction and the horizontal direction at a rotating speed of 180-360 degrees per minute, and blowing air to the surface of the woven fabric.

Optionally, the removing of the impurities on the surface of the fabric includes fabric selection, desizing, bleaching and cleaning, the desized and bleached fabric is cleaned, and the fabric is agitated and oscillated during cleaning.

Optionally, the temperature of the cleaning water is 30-50 ℃.

Optionally, the surface of the woven fabric is uniformly dried back and forth by adopting hot air at the temperature of 50-80 ℃, and the angle between the blowing direction and the surface of the woven fabric is less than 45 degrees.

Optionally, wax juice is uniformly coated on the woven fabric after printing, when coating is carried out, the woven fabric is laid flat, four corners are fixed, and the wax juice on the surface of the woven fabric is scraped and uniformly coated in a continuous and cyclic reciprocating mode.

Optionally, the waxed woven fabric is cooled, cooling water is adopted for spraying and cooling, ice cracks are made, and the woven fabric is pressed by an ice crack round roller.

Optionally, the woven fabric is placed in a dye vat for dyeing, a dyeing agent is placed in the dye vat, and during dyeing, the dyeing agent in the dye vat is subjected to oscillation treatment.

Optionally, the oscillation treatment is ultrasonic vibration.

From the above, the wax printing process for the woven fabric provided by the invention has the advantages that after the wax removal and color fixation are carried out, the woven fabric is fixedly unfolded, the woven fabric is rotated in the vertical direction and the horizontal direction, the rotating speed is controlled at 180 degrees and 360 degrees per minute, the rotating speed is moderate, the rotating direction is multidirectional, the undried dye accumulation on the woven fabric can be prevented, the drying uniformity and efficiency are increased, the foreign matters on the surface of the woven fabric can be effectively removed by blowing, the foreign matters attached to the surface of the woven fabric are reduced, and after the woven fabric is dried, the foreign matters are difficult to remove, so that the quality of the woven fabric is reduced.

Drawings

Fig. 1 is a schematic structural diagram of a woven fabric drying device according to an embodiment of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to specific embodiments and the accompanying drawings.

It should be noted that all expressions using "first" and "second" in the embodiments of the present invention are used for distinguishing two entities with the same name but different names or different parameters, and it should be noted that "first" and "second" are merely for convenience of description and should not be construed as limitations of the embodiments of the present invention, and they are not described in any more detail in the following embodiments.

As one embodiment of the present invention, a wax printing process for woven fabric specifically includes the following steps:

step 101: removing sundries on the surface of the woven fabric:

a. selecting cloth, and selecting proper woven cloth;

b. desizing and bleaching, namely removing the sizing agent on the surface of the woven fabric during spinning;

c. cleaning, namely cleaning the desized and bleached woven fabric, stirring and oscillating the woven fabric while cleaning to remove dust and the like on the surface of the woven fabric, fixing two ends of the woven fabric during cleaning by adopting warm water at the temperature of 30-50 ℃, and oscillating the woven fabric up and down;

d. and (4) blow-drying, namely blow-drying the woven fabric, and removing residual fine fibers and the like on the surface of the woven fabric. The surface of the woven fabric is uniformly blown and dried back and forth by adopting hot air at the temperature of 50-80 ℃, and the angle between the blowing direction and the surface of the woven fabric is less than 45 degrees.

Step 102: and (6) printing.

Printing patterns on the fabric.

Step 103: waxing

a. Evenly coating wax juice on the printed woven fabric, paving the woven fabric when coating, fixing four corners, and scraping and evenly coating the wax juice on the surface of the woven fabric through continuous circulating reciprocation of a scraper.

b. And cooling the waxed woven fabric, and spraying cooling water for cooling.

c. And (4) making ice cracks, namely pressing the woven cloth by using an ice crack round roller.

Step 104: dyeing process

a. The weaving method comprises the following steps of placing woven cloth in a dye vat for dyeing, placing a dyeing agent in the dye vat, carrying out oscillation treatment on the dyeing agent in the dye vat during dyeing, wherein the oscillation can adopt a stirring mode, and preferably, ultrasonic vibration can be adopted, so that the dyeing agent can be better absorbed.

Step 105: and (5) drying, namely drying the dyed woven fabric.

Step 106: and (4) removing wax, namely removing the wax on the woven fabric.

And (3) cleaning the woven fabric after dewaxing, adding a cleaning agent into a cleaning pool, and stirring, oscillating and cleaning.

Step 107: and (3) fixing color, namely putting the woven fabric into a dye vat with a color fixing agent, so that the dyeing on the woven fabric is firmer and the dyeing effect is better.

Step 108: and (5) drying.

a. The woven fabric is unfolded, four corners of the woven fabric are fixedly arranged in the drying box, the woven fabric is rotated in the vertical direction and the horizontal direction at the same time, and the rotating speed is controlled at 180 DEG and 360 DEG per minute.

b. And blowing off, namely blowing air to the woven fabric to blow off residues on the surface of the woven fabric and keep the surface of the woven fabric clean.

As shown in the figure, the invention provides a woven fabric drying device which is used for drying and blowing out woven fabric.

Drying device includes columniform casing 1, 1 bottom of casing is equipped with driving motor 2, and 2 output shaft of driving motor have rotating chassis 3, rotating chassis 3 rotatable install in 1 inside of casing, install mounting panel 4 on the rotating chassis 3, install rotating motor 5 on the mounting panel 4, rotating motor 5 output shaft power is connected with rotation axis 6, 6 fixedly connected with of rotation axis presss from both sides cloth frame 7, presss from both sides cloth frame 7 and can will weave the centre gripping, 1 top of casing is equipped with hair-dryer 8, evenly be equipped with multiunit heater 9 on the 1 lateral wall of casing. When drying, drive 3 rotations on the chassis through driving motor 2, 5 drives the vertical rotations of double-layered cloth frame 7 simultaneously for weave horizontal rotation in vertical rotation, it is effectual to dry, blows simultaneously and will weave the debris on the cloth and blow off, makes the batik effect of weaving better, and the finished product is more exquisite.

Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims), is limited to these examples; within the idea of the invention, also features in the above embodiments or in different embodiments may be combined, steps may be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.

Additionally, well known power/ground connections to integrated circuit IC) chips and other components may or may not be shown in the provided figures for simplicity of illustration and discussion, and so as not to obscure the invention. Furthermore, devices may be shown in block diagram form in order to avoid obscuring the invention, and also in view of the fact that specifics with respect to implementation of such block diagram devices are highly dependent upon the platform within which the present invention is to be implemented, i.e., specifics should be well within purview of one skilled in the art). Where specific details such as circuits are set forth in order to describe example embodiments of the invention, it should be apparent to one skilled in the art that the invention can be practiced without, or with variation of, these specific details. Accordingly, the description is to be regarded as illustrative instead of restrictive.

While the present invention has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations of these embodiments will be apparent to those of ordinary skill in the art in light of the foregoing description. E.g., dynamic RAMDRAM)) may use the discussed embodiments.

The embodiments of the invention are intended to embrace all such alternatives, modifications and variances that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements and the like that may be made without departing from the spirit and principles of the invention are intended to be included within the scope of the invention.

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