Steam turbine regulating valve stroke simulation modeling method
阅读说明：本技术 一种汽轮机调节阀行程仿真建模方法 (Steam turbine regulating valve stroke simulation modeling method ) 是由 万忠海 陈文� 蔡文 鲁锦 晏涛 吴杨辉 王小波 于 2019-09-27 设计创作，主要内容包括：一种汽轮机调节阀行程仿真建模方法,所述方法将现场汽轮机流量特性试验与仿真建模相结合,通过一、二次分步建模,设置主汽阀模块和调节阀模块,获取遵循现场实际的调节阀特性曲线；将调节阀特性曲线内置于原调节阀模块,增添调节阀行程计算功能,实现已知流量<I>G</I>求行程<I>L</I>或已知行程<I>L</I>求流量G等涉及汽轮机调节阀行程的仿真应用。可为不同配汽方式的汽轮机组变负荷热经济特性、变压热经济特性以及流量特性等仿真研究提供参考。(A steam turbine regulating valve stroke simulation modeling method combines a field steam turbine flow characteristic test and simulation modeling, sets a main steam valve module and a regulating valve module through primary and secondary step modeling, and obtains a regulating valve characteristic curve following the field reality; the characteristic curve of the regulating valve is arranged in the original regulating valve module, the stroke calculation function of the regulating valve is added, and the known flow is realized G Distance calculation L Or known stroke L Flow G, etc. relates to simulation applications for turbine regulating valve travel. The method can provide reference for simulation researches such as variable load thermal economic characteristics, variable pressure thermal economic characteristics, flow characteristics and the like of the steam turbine set in different steam distribution modes.)
1. A steam turbine regulating valve stroke simulation modeling method is characterized in that a main steam valve module and a regulating valve module are arranged through primary modeling; combining the primary modeling simulation result with the actual measurement result of the field steam turbine regulating valve flow characteristic test to obtain a regulating valve characteristic curve; on the basis of primary modeling, secondary modeling is carried out, a regulating valve characteristic curve is arranged in an original regulating valve module, a regulating valve stroke calculation function is added, and simulation application related to the stroke of the regulating valve of the steam turbine is realized.
2. The steam turbine regulating valve stroke simulation modeling method according to claim 1, characterized in that the method specifically comprises the steps of:
step 1: the primary modeling is based on the modeling of a conventional steam turbine and a thermodynamic system, and a main steam valve module and a regulating valve module are arranged and respectively responsible for the relevant calculation of the main steam valve and the regulating valve; in the simulation calculation, the fully-opened working condition of a main steam valve and a regulating valve of a steam turbine is taken as a reference working condition, and the thermal parameters under the reference working condition are taken as the reference values of variable working condition calculation; meanwhile, the steam turbine steam inlet parameter is the design value of the manufacturing plant and is kept unchanged, the overlapping degree of the regulating valves is set to be zero, and the steam turbine steam inlet flow is gradually reduced from 0.1% of the reference value to 60% of the reference value each time; sequentially obtaining the front and back pressure, inlet specific volume, flow and flow coefficient K of each regulating valve under various working conditions from maximum flow to minimum flow through the main steam valve module and the regulating valve modulev；
Setting of the main steam valve module: the main steam valve of the steam turbine is always in a full-open state, and the pressure resistance of the main steam valve is set to be 1% of the inlet pressure; in the process of changing working conditions, the main steam valve is always in a full-open state, and the pressure resistance of the main steam valve is calculated according to the following formula (1):
in the formula: delta P'0The valve is a variable working condition valve piezoresistive pressure, MPa; p'0The pressure of the inlet of the valve is changed under the working condition, namely MPa; g0Flow rate of valve for reference condition t.h-1；G′0T.h flow rate of variable operation valve-1；v0Specific volume of valve inlet, m, for reference working condition3.kg-1；v′0For variable working condition valve inlet specific volume, m3.kg-1；
The setting of governing valve module: the nozzle steam distribution unit is provided with four steam inlet regulating valves GV1, GV2, GV3 and GV4, and the overlapping degree of the regulating valves is set to be zero; each steam inlet regulating valve is in a full-open state under a reference working condition, and the pressure resistance of each steam inlet regulating valve is set as an inlet1% of pressure; during the closing process of the GV4, the inlet pressure/temperature thermodynamic parameters of each steam inlet regulating valve are all determined by the main steam valve according to the steam inlet flow G'0Calculated according to the formula (1); at this time, the piezoresistances of GV3, GV1 and GV2 in the fully open state are calculated according to equation (1); then, obtaining the flow rates of the GV3, the GV1 and the GV2 in the fully open state and the outlet parameter of the GV4 in the partially open state according to a conventional turbine variable working condition calculation method;
after GV4 is completely closed, GV3 is gradually closed along with the gradual reduction of the steam turbine inlet flow, and the inlet pressure/temperature thermodynamic parameters of each regulating valve are all determined by a main steam valve according to the steam turbine inlet flow G'0Calculated according to the formula (1); at this time, the piezoresistance of GV1 and GV2 in the fully open state is calculated by the equation (1); then, obtaining the flow rates of the GV1 and the GV2 in a fully open state, the outlet parameter of the partially open GV3 and the outlet parameter of the GV4 in a fully closed state according to a conventional turbine variable working condition calculation method;
when GV4 and GV3 are completely closed in sequence, GV1 and GV2 are gradually closed along with the gradual reduction of the steam inlet flow of the turbine, and the inlet pressure/temperature thermodynamic parameters of each regulating valve are all the main steam valve according to the steam inlet flow G'0Calculated according to the formula (1); the outlet pressure/temperature and flow thermodynamic parameters of each regulating valve are obtained by a conventional turbine variable working condition calculation method;
substituting simulation results of front and back pressure, inlet specific volume and flow of each regulating valve into equations (2) to (6), and respectively calculating flow coefficient K of each regulating valve under each working conditionv；
In the formula: kvFor regulating the flow coefficient of the valve, m3.h-1(ii) a G is the flow through the regulating valve, t.h-1(ii) a Y is the expansion coefficient and the dimension is 1; Δ p0The reference pressure difference of the regulating valve is 0.1 MPa; delta p is the actual pressure difference of the regulating valve, MPa; v is the specific volume of the inlet of the regulating valve, m3.kg-1；
The expansion coefficient Y is:
in the formula: xTThe critical pressure difference ratio is 1 in dimension; x is a pressure difference ratio, and the dimension is 1; fκIs a specific heat ratio coefficient, and the dimension is 1; coefficient of specific heat ratio FκComprises the following steps:
in the formula: kappa is the adiabatic index;
in the formula: c. CPSpecific heat capacity at constant pressure, kJ. (kg. ℃ C.)-1；cVTo determine the specific heat capacity at constant volume, kJ. (kg. ℃ C.)-1；
The pressure difference ratio X is:
in the formula: p is a radical of1The pressure before the valve is regulated, MPa; p is a radical of2The pressure behind the valve is regulated in MPa;
step 2: fitting a 'stroke-actual flow gain percentage' curve of a single regulating valve under a set valve sequence according to the zero-overlap flow characteristic test data of the on-site steam turbine, modeling the actual flow gain of each regulating valve under each working condition at one time, and calculating the stroke L of each regulating valve through reverse interpolation;
and step 3: arranging the stroke and the flow coefficient of each regulating valve under each working condition into a characteristic curve of each regulating valve by taking the respective maximum value as a per unit value;
and 4, step 4: on the basis of primary modeling, the characteristic curves of the regulating valves are embedded in the original regulating valve module, and the stroke calculation function of the regulating valves is added, so that secondary modeling is completed;
setting of a stroke calculation function of the regulating valve: adding input and output windows for regulating the valve stroke L in an original regulating valve module to realize the simulation function of solving the stroke L by the known flow G or solving the flow G by the known stroke L;
when the flow G of the regulating valve is known, only the flow coefficient K of the regulating valve needs to be obtainedv(ii) a Then, calculating the stroke L of the regulating valve by interpolation according to a built-in regulating valve characteristic curve function;
when the stroke L of the regulating valve is known, firstly, assuming a flow, and calculating the stroke L according to the step of calculating the stroke L by the known flow G, and calculating the flow G of the regulating valve by iterative calculation.
Technical Field
The invention relates to a steam turbine regulating valve stroke simulation modeling method, and belongs to the technical field of steam turbine operation.
Background
The simulation of the steam turbine and the thermodynamic system refers to the simulation of the thermodynamic performance state of the steam turbine and the thermodynamic system under different loads, different equipment states and different system topological structures. Due to the constitutional characteristics of the electric power system in China, the thermal power generation steam turbine set is not only a prime mover for establishing and maintaining the cycle wave and energy balance of the power grid, but also a main power set for bearing the tasks of power supply and power grid peak regulation and frequency modulation in the electric power market in China for a long time. Under the industrial background that the market innovation of electric power is increasingly deep, the fluctuation renewable energy sources are increased more and the contradiction between supply and demand of electric power is more aggravated, the steam turbine set needs to be in a deep peak shaving state under the non-design working condition for a long time. Therefore, modeling simulation of the steam turbine and the thermodynamic system has important significance for researching the variable working condition energy consumption distribution rule of the unit, improving the unit energy consumption index and the machine network coordination control level and improving the wide-load deep peak shaving operation flexibility and the economical efficiency of the coal-electric unit.
As is well known, the steam distribution mode and the operation mode of the steam turbine influence the dynamic regulation characteristic and the variable working condition characteristic of the steam turbine, and have remarkable effects on the economy, the safety, the coordination of a machine network and the like of the operation of a unit. And (4) root finding and source tracing are carried out, and the running characteristic of the steam turbine steam distribution end is the ubiquitous expression of the throttling characteristic of the steam inlet regulating valve under the set valve sequence. According to the principle of a steam turbine, a high-pressure regulating valve of the steam turbine belongs to a quick-opening regulating valve, and the flow characteristic (numerically represented as a functional relation between the stroke and the steam inlet flow) of the regulating valve has a typical nonlinear characteristic; for the steam inlet regulating valve with determined part sleeve structure and installation stroke, the stroke of the regulating valve is used as a necessary state parameter of regulating valves of all steam turbine units on site, and the regulating valve has dual attributes of geometric significance and thermodynamic significance; the method has important significance in the research of variable load thermal economic characteristics, variable pressure thermal economic characteristics, flow characteristics and the like of the steam turbine set. Because the characteristic curve of the regulating valve is usually lost on site, the simulation modeling of the conventional steam turbine and the thermodynamic system does not have the function of regulating valve stroke simulation usually, and the practical requirement of improving the operation flexibility and economy of the thermal power generation steam turbine unit on the basic information of the regulating valve stroke at present is difficult to meet.
Disclosure of Invention
The invention aims to provide a steam turbine regulating valve stroke simulation modeling method for enabling simulation modeling of a steam turbine and a thermodynamic system to have a regulating valve stroke simulation function.
The technical scheme of the invention is as follows: a steam turbine regulating valve stroke simulation modeling method comprises the steps that a main steam valve module and a regulating valve module are arranged through primary modeling; combining the primary modeling simulation result with the actual measurement result of the field steam turbine regulating valve flow characteristic test to obtain a regulating valve characteristic curve; on the basis of primary modeling, secondary modeling is carried out, a regulating valve characteristic curve is arranged in an original regulating valve module, a regulating valve stroke calculation function is added, and simulation application related to the stroke of the regulating valve of the steam turbine is realized.
A steam turbine regulating valve stroke simulation modeling method comprises the following steps:
(1) the primary modeling is based on the modeling of a conventional steam turbine and a thermodynamic system, and a main steam valve module and a regulating valve module are arranged and respectively responsible for the relevant calculation of the main steam valve and the regulating valve; in the simulation calculation, the fully-opened working condition of a main steam valve and a regulating valve of a steam turbine is taken as a reference working condition, and the thermal parameters under the reference working condition are taken as the reference values of variable working condition calculation; meanwhile, the steam turbine steam inlet parameter is the design value of the manufacturing plant and is kept unchanged, the overlapping degree of the regulating valves is set to be zero, and the steam turbine steam inlet flow is gradually reduced from 0.1% of the reference value to 60% of the reference value each time; through the main steam valve module and the regulating valve module, the front and back pressure, the inlet specific volume, the flow and the pressure of each regulating valve under each working condition from the maximum flow to the minimum flow are sequentially obtainedFlow coefficient K of regulating valvev。
Setting of the main steam valve module: the main steam valve of the steam turbine is always in a full-open state, and the pressure resistance of the main steam valve is set to be 1% of the inlet pressure; in the process of changing working conditions, the main steam valve is always in a full-open state, and the pressure resistance of the main steam valve is calculated according to the following formula (1):
in the formula: delta p'0The valve is a variable working condition valve piezoresistive pressure, MPa; p'0The pressure of the inlet of the valve is changed under the working condition, namely MPa; g0Flow rate of valve for reference condition t.h-1；G′0T.h flow rate of variable operation valve-1；v0Specific volume of valve inlet, m, for reference working condition3.kg-1；v′0For variable working condition valve inlet specific volume, m3.kg-1。
The setting of governing valve module: the nozzle steam distribution unit is provided with four steam inlet regulating valves GV1, GV2, GV3 and GV4, and the overlapping degree of the regulating valves is set to be zero; each steam inlet regulating valve is in a full-open state under a reference working condition, and the pressure resistance of each steam inlet regulating valve is set to be 1% of the inlet pressure; during the closing process of the GV4, the inlet pressure/temperature thermodynamic parameters of each steam inlet regulating valve are all determined by the main steam valve according to the steam inlet flow G'0Calculated according to the formula (1); at this time, the piezoresistances of GV3, GV1 and GV2 in the fully open state are calculated according to equation (1); then, the flow rates of the GV3, GV1 and GV2 in the fully open state and the outlet parameter of the GV4 in the partially open state are obtained according to a conventional turbine variable operating condition calculation method.
After GV4 is completely closed, GV3 is gradually closed along with the gradual reduction of the steam turbine inlet flow, and the inlet pressure/temperature thermodynamic parameters of each regulating valve are all determined by a main steam valve according to the steam turbine inlet flow G'0Calculated according to the formula (1); at this time, the piezoresistance of GV1 and GV2 in the fully open state is calculated by the equation (1); then, the flow rates of the GV1 and the GV2 in the fully open state, the outlet parameter of the partially open GV3 and the outlet parameter of the GV4 in the fully closed state are obtained according to a conventional turbine variable-operating-condition calculation method.
When GV4 and GV3 are all in turnAfter closing, GV1 and GV2 are gradually closed along with the gradual reduction of the steam inlet flow of the turbine, and the inlet pressure/temperature thermodynamic parameters of each regulating valve are all the main steam valve according to the steam inlet flow G'0Calculated according to the formula (1); the outlet pressure/temperature and flow thermodynamic parameters of each regulating valve are obtained by a conventional turbine variable working condition calculation method.
Substituting simulation results of front and back pressure, inlet specific volume and flow of each regulating valve into equations (2) to (6), and respectively calculating flow coefficient K of each regulating valve under each working conditionv；
In the formula: kvFor regulating the flow coefficient of the valve, m3.h-1(ii) a G is the flow through the regulating valve, t.h-1(ii) a Y is the expansion coefficient and the dimension is 1; Δ p0The reference pressure difference of the regulating valve is 0.1 MPa; delta p is the actual pressure difference of the regulating valve, MPa; v is the specific volume of the inlet of the regulating valve, m3kg-1；
The expansion coefficient Y is:
in the formula: xTThe critical pressure difference ratio is 1 in dimension; x is a pressure difference ratio, and the dimension is 1; fκIs a specific heat ratio coefficient, and the dimension is 1; coefficient of specific heat ratio FκComprises the following steps:
in the formula: kappa is the adiabatic index;
in the formula: c. CPSpecific heat capacity at constant pressure, kJ. (kg. ℃ C.)-1；cVTo determine the specific heat capacity at constant volume, kJ. (kg. ℃ C.)-1；
The pressure difference ratio X is:
in the formula: p is a radical of1The pressure before the valve is regulated, MPa; p is a radical of2In order to regulate the pressure behind the valve, MPa.
(2) According to the zero-overlap flow characteristic test data of the on-site steam turbine, a 'stroke-actual flow gain percentage' curve of a single regulating valve under a set valve sequence is fitted, and according to the actual flow gain of each regulating valve under each working condition of primary modeling, the stroke L of each regulating valve is calculated through reverse interpolation.
(3) And (4) arranging the stroke and the flow coefficient of each regulating valve under each working condition into a characteristic curve of each regulating valve by taking the respective maximum value as a per unit value.
(4) On the basis of primary modeling, each regulating valve characteristic curve is arranged in the original regulating valve module, and a regulating valve stroke calculation function is added, so that secondary modeling is completed.
Setting of a stroke calculation function of the regulating valve: an input window and an output window of the stroke L of the regulating valve are added in an original regulating valve module, so that the simulation function of solving the stroke L by the known flow G or solving the flow G by the known stroke L is realized.
When the flow G of the regulating valve is known, only the flow coefficient K of the regulating valve needs to be obtainedv(ii) a And then, calculating the stroke L of the regulating valve by interpolation according to a built-in regulating valve characteristic curve function.
When the stroke L of the regulating valve is known, firstly, assuming a flow, and calculating the stroke L according to the step of calculating the stroke L by the known flow G, and calculating the flow G of the regulating valve by iterative calculation.
The invention has the advantages that under the condition of lacking manufacturing plant data, the flow characteristic test of the on-site steam turbine is combined with the simulation modeling, the actual regulating valve characteristic curve following the on-site is obtained through the one-time and two-time step modeling, the simulation application of solving the stroke L by the known flow G or solving the flow G by the known stroke L and the like related to the stroke of the steam turbine regulating valve is realized, and the invention can provide reference for the simulation research of the variable load thermal economic characteristic, the variable pressure thermal economic characteristic, the flow characteristic and the like of the steam turbine set in different steam distribution modes.
Drawings
FIG. 1 is a schematic thermodynamic system diagram of an embodiment of the present invention;
FIG. 2 is a graph of percent gain of actual flow versus stroke of a regulator valve according to an embodiment of the present invention;
FIG. 3 shows a flow coefficient K of the control valve stroke L according to an embodiment of the present inventionvA characteristic curve;
FIG. 4 is a schematic diagram of a simulation modeling of a regulator valve stroke in accordance with an embodiment of the present invention;
fig. 5 is a simulation result of the stroke of the non-overlap working condition regulating valve according to the embodiment of the invention.
Detailed Description
The embodiment of the invention provides a steam turbine regulating valve stroke simulation modeling method, which comprises the following steps:
step 1: on the basis of one-time modeling of a conventional steam turbine and a thermodynamic system, a main steam valve module and a regulating valve module are arranged and are respectively responsible for relevant calculation of the main steam valve and the regulating valve.
As shown in fig. 1, the thermodynamic system for implementing the primary modeling of the unit in this embodiment includes a turbine body, a steam distribution mechanism, three high-pressure heaters, a deaerator, four low-pressure heaters, a steam-driven water pump set, a superheater, a reheater, a condenser, a generator, a condensate pump, and the like.
The steam turbine body comprises a high-pressure cylinder, an intermediate-pressure cylinder and a low-pressure cylinder.
The steam distribution mechanism comprises a main steam valve and a regulating valve.
The steam distribution mechanism of the unit of the embodiment adopts a nozzle steam distribution mode, and is provided with two main steam valves and four regulating valves (GV1, GV2, GV3 and GV 4). Except for the main steam valve and the regulating valve, other main and auxiliary equipment are simulated and modeled by a conventional steam turbine and a thermodynamic system.
In the simulation calculation, the fully-opened working condition of a main steam valve and a regulating valve of the steam turbine is taken as a reference working condition, and the thermal parameters under the working condition are taken as the reference values of variable working condition calculation. Meanwhile, the steam turbine steam inlet parameter is the design value of the manufacturing plant and is kept unchanged, the overlapping degree of the regulating valves is set to be zero, and the steam turbine steam inlet flow is gradually reduced from 0.1% of the reference value to 60% of the reference value each time; by main steam valve module andthe regulating valve module sequentially obtains the front and rear pressures, the inlet specific volume, the flow and a regulating valve flow coefficient K of each regulating valve under each working condition from the maximum flow to the minimum flowvAnd the like.
Setting of the main steam valve module: the main steam valve of the steam turbine is always in a full-open state, and the pressure resistance of the main steam valve is set to be 1% of the inlet pressure; in the process of changing working conditions, the main steam valve is always in a full-open state, and the pressure resistance of the main steam valve is calculated according to the following formula.
In the formula: delta p'0The valve is a variable working condition valve piezoresistive pressure, MPa; p'0The pressure of the inlet of the valve is changed under the working condition, namely MPa; g0Flow rate of valve for reference condition t.h-1；G′0T.h flow rate of variable operation valve-1；v0Specific volume of valve inlet, m, for reference working condition3.kg-1；v′0For variable working condition valve inlet specific volume, m3.kg-1。
The setting of governing valve module: the opening sequence of the four regulating valves of the unit in the sequence valve mode is as follows: GV1 and GV2 are synchronized → GV3 → GV4, and the regulator valve overlap is set to zero. Fig. 4 is a schematic view of the connection between the steam distribution mechanism and the regulating stage of the unit. The steam sequentially passes through two main steam valves, four regulating valves and four groups of regulating stage arc sections (regulating stage nozzles and movable blades) and is converged in a regulating stage steam chamber. Because a group of regulating stage arc sections correspond to a regulating valve, the flow rates of the regulating valve and the regulating valve are equal (in modeling, GV1 and GV2 are synchronously opened, so the regulating valve and the regulating valve are regarded as a whole and are collectively called as GV12 below); the flow sum of all the regulating valves is equal to the steam inlet flow of the steam turbine; meanwhile, the inlet parameter of the regulating valve is the outlet parameter of the main steam valve, and the outlet parameter of the regulating valve is the inlet parameter of the corresponding regulating stage arc section; modeling the regulating stage arc section according to a conventional variable working condition calculation method of the steam turbine; in one-time modeling, the regulating valve module does not have a stroke simulation function.
Each regulating valve is in a full-open state under a reference working condition, and the piezoresistance of each regulating valve is set to be 1% of the inlet pressure; during GV4 closing, of each regulating valveThe thermal parameters such as inlet pressure/temperature and the like are all measured by a main steam valve according to the steam inlet flow G'0Calculated according to the formula (1); at this time, the piezoresistances of GV3 and GV12 in the fully open state are calculated according to equation (1); then, the flow rates of the GV3 and the GV12 in the fully open state and the outlet parameter of the partially open GV4 are obtained according to a conventional turbine variable working condition calculation method.
After GV4 is completely closed, GV3 is gradually closed along with the gradual reduction of the steam turbine inlet flow, and the thermal parameters such as inlet pressure/temperature of each regulating valve are all determined by the main steam valve according to the steam turbine inlet flow G'0Calculated according to the formula (1); at this time, the piezoresistance of GV12 in the fully open state is calculated by equation (1); then, the outlet parameters of the fully open GV12, the partially open GV3 and the fully closed GV4 are obtained according to the conventional turbine variable-operating-condition calculation method.
When GV4 and GV3 are completely closed in sequence, GV12 is gradually closed along with the gradual reduction of the steam inlet flow of the turbine, and the thermal parameters such as inlet pressure/temperature and the like of each regulating valve are all controlled by the main steam valve according to the steam inlet flow G'0Calculated according to the formula (1); the thermal parameters such as outlet pressure/temperature and flow of each regulating valve are obtained by a conventional turbine variable working condition calculation method.
According to the international electrotechnical commission standard IEC 534-22 expansion coefficient method, the simulation results of the front and rear pressures, the inlet specific volume, the flow and the like of each regulating valve are substituted into the formula (2) -formula (6), and the flow coefficient K of each regulating valve under each working condition is respectively calculatedv。
In the formula: kvFor regulating the flow coefficient of the valve, m3.h-1(ii) a G is the flow through the regulating valve, t.h-1(ii) a Y is the expansion coefficient and the dimension is 1; Δ p0The reference pressure difference of the regulating valve is 0.1 MPa; delta p is the actual pressure difference of the regulating valve, MPa; v is the specific volume of the inlet of the regulating valve, m3.kg-1；
The expansion coefficient Y is:
in the formula: xTThe critical pressure difference ratio is 1 in dimension; x is a pressure difference ratio, and the dimension is 1; fκIs a specific heat ratio coefficient, and the dimension is 1; coefficient of specific heat ratio FκComprises the following steps:
in the formula: kappa is the adiabatic index;
in the formula: c. CPSpecific heat capacity at constant pressure, kJ. (kg. ℃ C.)-1；cVTo determine the specific heat capacity at constant volume, kJ. (kg. ℃ C.)-1；
The pressure difference ratio X is:
in the formula: p is a radical of1The pressure before the valve is regulated, MPa; p is a radical of2In order to regulate the pressure behind the valve, MPa.
Step 2: according to the zero-overlap flow characteristic test data of the on-site steam turbine, a 'stroke-actual flow gain percentage' curve of a single regulating valve under a set valve sequence is fitted, and according to the actual flow gain of each regulating valve under each working condition of primary modeling, the stroke L of each regulating valve is calculated through reverse interpolation.
Fig. 2 shows a graph of percent gain of actual flow versus stroke of a regulator valve according to an embodiment of the present invention. The predetermined valve sequence here refers to the actual opening sequence of the individual regulating valves in the valve control mode of the sequence valve. Generally, a flow characteristic curve of a single regulating valve is tested under the full-open working condition of other regulating valves; obviously, the regulating valve does not follow its established sequence, and the results naturally deviate from its actual flow characteristics.
And step 3: the stroke L and the flow coefficient K of each regulating valve under each working conditionvThe characteristic curves of each regulating valve are arranged by taking the maximum value as per unit valueA wire; FIG. 3 shows the stroke L-flow coefficient K of the control valve of this embodimentvA characteristic curve; table 1 shows the regulator valve characteristic curve function data.
TABLE 1 regulating valve characteristic curve function data
And 4, step 4: on the basis of primary modeling, each regulating valve characteristic curve is arranged in the original regulating valve module, and a regulating valve stroke calculation function is added, so that secondary modeling is completed.
In secondary modeling, setting of a calculation function of a regulating valve stroke: an input window and an output window of the stroke L of the regulating valve are added in an original regulating valve module, and simulation functions of solving the stroke L from the known flow G or solving the flow G from the known stroke L and the like are realized.
When the regulating valve G is known, the flow coefficient K of the regulating valve is obtained according to the step 1v(ii) a And then, calculating the stroke L of the regulating valve by interpolation according to a built-in regulating valve characteristic curve function.
Fig. 5 is a simulation result of the GV4, GV3 and GV12 closing in sequence and the strokes of the regulating valves in the process that the steam inlet flow of the turbine is gradually reduced from the reference value to 40% of the reference value every time when the overlap degree of the regulating valves is set to be zero.
When the stroke L of the regulating valve is known, the flow of the regulating valve can be obtained by iterative calculation according to the step of obtaining the stroke L from the known flow G on the assumption of a flow.
- 上一篇：一种医用注射器针头装配设备
- 下一篇：用于汽轮机电调的电液执行器防旋转机构