Intelligent electricity-saving energy-saving slurry stirring device

文档序号:1512637 发布日期:2020-02-11 浏览:32次 中文

阅读说明:本技术 一种智能化节电节能型料浆搅拌装置 (Intelligent electricity-saving energy-saving slurry stirring device ) 是由 张文萍 于 2019-11-20 设计创作,主要内容包括:本发明公布了一种智能化节电节能型料浆搅拌装置,包括壳体、进料口、搅拌叶片、电机、出料口、智能操作面板和底脚,所述壳体顶端的右侧固定安装有进料口,所述壳体的内部焊接有隔板,所述隔板的中心位置处焊接有密封箱,所述第一转动轴的底端焊接有从动齿轮,所述第二转动轴贯穿密封箱底部,所述第二转动轴的顶端焊接有主动齿圈,所述壳体的底端固定安装有电机,所述减速器的输出端与第二转动轴的底端连接。本发明采用了多层次搅拌设置,加强了搅拌效果,使得搅拌时间减少,同时料浆的循环程度更高,不同层次的料浆可以进行交换,提升了搅拌效果,节电节能效果更好,不进行搅拌时,搅拌杆自然回收,下料更加顺畅。(The invention discloses an intelligent electricity-saving energy-saving slurry stirring device which comprises a shell, a feeding hole, stirring blades, a motor, a discharging hole, an intelligent operation panel and bottom feet, wherein the feeding hole is fixedly arranged on the right side of the top end of the shell, a partition plate is welded inside the shell, a sealing box is welded in the center of the partition plate, a driven gear is welded at the bottom end of a first rotating shaft, a second rotating shaft penetrates through the bottom of the sealing box, a driving gear ring is welded at the top end of the second rotating shaft, the motor is fixedly arranged at the bottom end of the shell, and the output end of a speed reducer is connected with the bottom end of the second rotating shaft. According to the invention, a multi-level stirring arrangement is adopted, so that the stirring effect is enhanced, the stirring time is reduced, the circulation degree of slurry is higher, slurry in different levels can be exchanged, the stirring effect is improved, the electricity and energy saving effects are better, and when stirring is not performed, the stirring rods are naturally recycled, and the blanking is smoother.)

1. The utility model provides an energy-saving slurry mixing device of intelligent economize on electricity, includes casing (1), feed inlet (2), stirring vane (7), motor (11), discharge gate (13), intelligent operation panel (31) and footing (32), its characterized in that: the right side fixed mounting on casing (1) top has feed inlet (2), the inside welding of casing (1) has baffle (3), the central point department of putting of baffle (3) has welded seal box (4), the inside of seal box (4) is provided with 4 sets of drive gear (5), first axis of rotation (6) run through seal box (4) top, the outer wall welding of first axis of rotation (6) has 2 sets of stirring vane (7), the bottom welding of first axis of rotation (6) has driven gear (8), second axis of rotation (10) run through seal box (4) bottom, the top welding of second axis of rotation (10) has initiative ring gear (9), the bottom fixed mounting of casing (1) has motor (11), motor (11) output fixed mounting has reduction gear (12), the output of reduction gear (12) is connected with the bottom of second axis of rotation (10), the right side of the bottom end of the shell (1) is welded with a discharge hole (13), the outer wall of the shell (1) is welded with the discharge hole (13), the outer wall of the second rotating shaft (10) is sleeved with a rotating disc (14), stirring blades (15) are uniformly arranged on the upper surface of the rotating disc (14), a rotating sleeve (16) is fixedly arranged on the upper surface of the rotating disc (14), an inner ring (17) is arranged inside the rotating sleeve (16), a sliding sleeve (18) is arranged on the upper surface of the inner ring (17), a sliding block (19) is arranged inside the sliding sleeve (18), a push rod (20) is welded at the top end of the sliding block (19), a vertical pipe (21) penetrates through the right side of the partition plate (3), the push rod (20) extends to the inner cavity of the vertical pipe (21), through holes (22) are uniformly formed in the side wall of the vertical pipe (21), and a piston (23) is fixedly arranged at, standpipe (21) top inner chamber has cardboard (24), mount pad (27) have all been welded to the both sides of second axis of rotation (10), the inside of mount pad (27) all is provided with puddler (28), the left side fixed mounting of casing (1) has intelligent operating panel (31), the welding of casing (1) lower bottom surface has 4 footing (32), down stream mouth (33) have been seted up in the left side of baffle (3).

2. The intelligent power-saving and energy-saving slurry stirring device according to claim 1, characterized in that: the driven gear (8) is meshed with the transmission gear (5), the transmission gear (5) is meshed with the driving gear ring (9), and the driving gear ring (9), the transmission gear (5) and the driven gear (8) form a reverse transmission structure.

3. The intelligent power-saving and energy-saving slurry stirring device according to claim 1, characterized in that: the inner ring (17) is in a round annular structure, and the height of the right side of the inner ring (17) is larger than that of the left side of the inner ring (17).

4. The intelligent power-saving and energy-saving slurry stirring device according to claim 1, characterized in that: the inner cavity of the clamping plate (24) is provided with a clamping ball (25), and the top end of the clamping plate (24) is welded with a blocking frame (26).

5. The intelligent power-saving and energy-saving slurry stirring device according to claim 4, characterized in that: the inner cavity of the clamping plate (24) is in a round table shape, the diameter of an opening at the bottom end of the inner cavity is smaller than that of the clamping ball (25), and the blocking frame (26) is in a cross shape.

6. The intelligent power-saving and energy-saving slurry stirring device according to claim 1, characterized in that: the mounting seat (27) is provided with 2 groups, the bottom end is provided with an inner groove (29) on the inner wall of the second rotating shaft (10) above the mounting seat (27), a through hole is formed in the inner groove (29), and a spring (30) is connected between the top end of the inner wall of the inner groove (29) and the bottom end stirring rod (28).

7. The intelligent power-saving and energy-saving slurry stirring device according to claim 6, characterized in that: the outer side of the mounting seat (27) is provided with a resisting piece which is arranged horizontally, and the mounting seat (27) is connected with the stirring rod (28) through a rotating shaft.

8. The intelligent power-saving and energy-saving slurry stirring device according to claim 1, characterized in that: the output end of the intelligent operation panel (31) is electrically connected with the motor (11) through a wire.

9. The intelligent power-saving and energy-saving slurry stirring device according to claim 1, characterized in that: the width of the inner cavity of the rotating sleeve (16) is equal to that of the push rod (20), the upper surface of the inner ring (17) is attached to the bottom end of the push rod (20), and the inner ring (17), the push rod (20), the vertical pipe (21) and the piston (23) form a material pushing structure.

Technical Field

The invention relates to the technical field of slurry stirring devices, in particular to an intelligent electricity-saving and energy-saving slurry stirring device.

Background

In the production of products, it is sometimes necessary to use a plurality of slurries, and in the use, a plurality of raw materials need to be mixed, and in order to mix two or more slurries, it is generally necessary to provide a slurry stirring apparatus for stirring and mixing the slurries.

However, the stirring structure of the existing stirring device is single, so that the stirring effect is not good, and in order to achieve the required mixing effect, long-time stirring is often required, and even multiple times of stirring are required to be completed, which causes the device to be not power-saving and energy-saving enough, and therefore, it is urgently needed to provide an intelligent power-saving and energy-saving slurry stirring device to solve the above problems.

Disclosure of Invention

The invention aims to provide an intelligent electricity-saving and energy-saving slurry stirring device to solve the problems that the stirring effect is poor, long-time stirring is often required, and even multiple times of stirring is required in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an intelligent electricity-saving and energy-saving slurry stirring device comprises a shell, a feed inlet, stirring blades, a motor, a discharge port, an intelligent operation panel and bottom feet, wherein the feed inlet is fixedly arranged at the right side of the top end of the shell, a partition plate is welded inside the shell, a seal box is welded at the central position of the partition plate, 4 groups of transmission gears are arranged inside the seal box, a first rotating shaft penetrates through the top of the seal box, 2 groups of stirring blades are welded on the outer wall of the first rotating shaft, a driven gear is welded at the bottom end of the first rotating shaft, a second rotating shaft penetrates through the bottom of the seal box, a driving gear ring is welded at the top end of the second rotating shaft, the motor is fixedly arranged at the bottom end of the shell, a speed reducer is fixedly arranged at the output end of the motor, the output end of the speed reducer is connected, the outer wall of the shell is welded with a discharge port, the outer wall of the second rotating shaft is sleeved with a rotating disc, stirring blades are uniformly arranged on the upper surface of the rotating disc, a rotating sleeve is fixedly arranged on the upper surface of the rotating disc, an inner ring is arranged inside the rotating sleeve, a sliding sleeve is arranged on the upper surface of the inner ring, a sliding block is arranged inside the sliding sleeve, a push rod is welded at the top end of the sliding block, a vertical pipe penetrates through the right side of the partition plate, the push rod extends to the inner cavity of the vertical pipe, through holes are uniformly formed in the side wall of the vertical pipe, a piston is fixedly arranged at the top end of the push rod, a clamping plate is arranged in the inner cavity at the top end of the vertical pipe, mounting seats are welded on two sides of the second rotating shaft, stirring rods are arranged inside the mounting seats, an intelligent operation panel is fixedly arranged on, and a lower flow port is formed in the left side of the partition plate.

Preferably, the driven gear is meshed with the transmission gear, the transmission gear is meshed with the driving gear ring, and the driving gear ring, the transmission gear and the driven gear form a reverse transmission structure.

Preferably, the shape of the inner ring is a rounded annular structure, and the height of the right side of the inner ring is greater than that of the left side of the inner ring.

Preferably, the clamping ball is arranged in the inner cavity of the clamping plate, and the blocking frame is welded at the top end of the clamping plate.

Preferably, the inner cavity of the clamping plate is in a circular truncated cone shape, the diameter of an opening at the bottom end of the inner cavity is smaller than that of the clamping ball, and the blocking frame is in a cross shape.

Preferably, the mount pad is provided with 2 groups, and the bottom the second axis of rotation inner wall of mount pad top has seted up the inside groove, and the opening of seting up of inside groove, be connected with the spring between the inner wall top of inside groove and the bottom puddler.

Preferably, the outer side of the mounting seat is provided with a supporting piece which is horizontally arranged, and the mounting seat is connected with the stirring rod through a rotating shaft.

Preferably, the output end of the intelligent operation panel is electrically connected with the motor through a wire.

Preferably, the width of the inner cavity of the rotating sleeve is equal to the width of the push rod, the upper surface of the inner ring is attached to the bottom end of the push rod, and the inner ring, the push rod, the vertical tube and the piston form a material pushing structure.

Compared with the prior art, the invention has the beneficial effects that: this energy-saving ground paste agitating unit of intelligent economize on electricity has adopted multi-level stirring setting, has strengthened stirring effect for the churning time reduces, and the circulation degree of ground paste is higher simultaneously, and the ground paste of different levels can be exchanged, has promoted stirring effect, and economize on electricity energy-conserving effect is better, and when not stirring, the puddler is retrieved naturally, and the unloading is more smooth and easy.

The stirring device is provided with the three-level stirring structure, and the stirring is carried out on the three levels in the shell.

The invention is added with a transmission structure, the stirring direction of the upper layer is opposite to that of the lower layer, forward rotation stirring and reverse rotation stirring can be realized in a single device, so that the mixing effect of the whole slurry is improved, the mixing effect can be realized only by adopting a single motor, the structure is stable, the use of electric appliances is reduced, and unnecessary energy waste is avoided.

The invention is provided with the partition plate, the lower flow port and the vertical pipe, so that the slurry can be exchanged between the upper-layer stirring structure and the lower-layer stirring structure, the integral circulation effect of the slurry is improved, the stirring effect is enhanced, and the effect of saving electricity and energy is indirectly realized.

The automatic discharging device is also provided with the movable stirring rod, when the device stops working, the stirring rod naturally recovers, the discharging cannot be shielded, and the discharging is smoother.

Drawings

FIG. 1 is a schematic sectional elevation view of the structure of the present invention;

FIG. 2 is a schematic front sectional view of a counter-rotating structure of the present invention;

FIG. 3 is a schematic top cross-sectional view of a counter-rotating structure of the present invention;

FIG. 4 is a schematic top sectional view of the configuration of the baffle and down flow port of the present invention;

FIG. 5 is a schematic top view of the structure of the rotating sleeve and inner ring of the present invention;

FIG. 6 is an enlarged view of the structure at A in FIG. 1 according to the present invention;

FIG. 7 is a schematic sectional front view of the structure of the snap-gauge, the snap ball and the blocking frame of the present invention.

In the figure: 1. a housing; 2. a feed inlet; 3. a partition plate; 4. a sealing box; 5. a transmission gear; 6.

a first rotating shaft; 7. a stirring blade; 8. a driven gear; 9. a driving gear ring; 10. a second rotating shaft; 11. a motor; 12. a speed reducer; 13. a discharge port; 14. rotating the disc; 15. a stirring sheet; 16. rotating the sleeve; 17. an inner ring; 18. a sliding sleeve; 19. a slider; 20. a push rod; 21. a vertical tube; 22. a through opening; 23. a piston; 24. clamping a plate; 25. blocking the ball; 26. a blocking frame; 27. a mounting seat; 28. a stirring rod; 29. an inner tank; 30. a spring; 31. an intelligent operation panel; 32. footing; 33. and a downstream port.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, an embodiment of the present invention is shown: an intelligent electricity-saving energy-saving slurry stirring device comprises a shell 1, a feed inlet 2, stirring blades 7, a motor 11, a discharge port 13, an intelligent operation panel 31 and bottom feet 32, wherein the feed inlet 2 is fixedly installed on the right side of the top end of the shell 1, a partition plate 3 is welded inside the shell 1, a seal box 4 is welded at the central position of the partition plate 3, 4 groups of transmission gears 5 are arranged inside the seal box 4, a first rotating shaft 6 penetrates through the top of the seal box 4, 2 groups of stirring blades 7 are welded on the outer wall of the first rotating shaft 6, a driven gear 8 is welded at the bottom end of the first rotating shaft 6, the driven gear 8 is meshed with the transmission gear 5, a second rotating shaft 10 penetrates through the bottom of the seal box 4, a driving gear ring 9 is welded at the top end of the second rotating shaft 10, the transmission gear 5 is meshed with the driving gear ring 9, as shown in fig. 2 and 3, when the motor 11 rotates, the second rotating shaft 10 rotates through the deceleration and driving of the reducer 12, the driving gear ring 9 is welded to the second rotating shaft 10 concentrically, the driving gear ring 9 rotates to drive the transmission gear 5 installed at the top end inside the sealed box 4 to rotate, the transmission gear 5 is meshed with the driven gear 8, the driven gear 8 is driven by the transmission gear 5 to rotate, the driving gear ring 9 is arranged inside the transmission gear 5, the driving gear ring 9 and the transmission gear 5 rotate in the same direction, the transmission gear 5 and the driven gear 8 rotate in opposite directions, the first rotating shaft 6 welded to the top end of the driven gear 8 concentrically is opposite to the second rotating shaft 10, so that two different rotating stirring and mixing operations are performed simultaneously in the inner cavity of the housing 1, the stirring and mixing effects are obviously enhanced, and the transmission structure is reasonable and stable, only a single motor 11 is used as a power source, so that the distribution of electric appliances is saved, and the energy loss caused by the working of redundant electric appliances is avoided, thereby achieving certain effects of saving electricity and energy.

A motor 11 is fixedly installed at the bottom end of a shell 1, a speed reducer 12 is fixedly installed at the output end of the motor 11, the output end of the speed reducer 12 is connected with the bottom end of a second rotating shaft 10, a discharge hole 13 is welded at the right side of the bottom end of the shell 1, a discharge hole 13 is welded at the outer wall of the shell 1, a rotating disc 14 is sleeved at the outer wall of the second rotating shaft 10, stirring blades 15 are uniformly arranged on the upper surface of the rotating disc 14, a rotating sleeve 16 is fixedly installed on the upper surface of the rotating disc 14, an inner ring 17 is arranged inside the rotating sleeve 16, the inner ring 17 is in a round and smooth annular structure, the height of the right side of the inner ring 17 is larger than that of the left side of the inner ring 17, in combination with the drawing 5, the height of the deeper color part at the right side of the inner ring 17 is larger than that of the lighter color part at, the inside of sliding sleeve 18 is provided with a sliding block 19, the top end of sliding block 19 is welded with a push rod 20, the width of the inner cavity of rotating sleeve 16 is equal to the width of push rod 20, the bottom end of push rod 20 is always positioned between the inner walls of rotating sleeve 16, the motion stability of push rod 20 is enhanced, the upper surface of inner ring 17 is attached to the bottom end of push rod 20, when the high end of inner ring 17 rotates to be close to the bottom end of push rod 20, the upper surface of mounting seat 27 extrudes the bottom end of push rod 20, so that push rod 20 performs ascending motion, and when the low end of inner ring 17 is close to the bottom end of push rod 20, the horizontal height of sliding sleeve 18 descends, so that sliding block 19 descends, sliding block 19 is connected with push rod 20, so that push rod 20 is pulled down by sliding block 19, so as to realize the descending motion of push rod 20, a vertical pipe 21 penetrates through the right side of partition plate 3, slurry enters the vertical pipe 21 from the through hole 22, the piston 23 is fixedly arranged at the top end of the push rod 20 and is pushed to the top end of the partition plate 3 by the piston 23, and the inner ring 17, the push rod 20, the vertical pipe 21 and the piston 23 form a material pushing structure.

There is the cardboard 24 standpipe 21 top inner chamber, the inner chamber of cardboard 24 is provided with card ball 25, the inner chamber shape of cardboard 24 is the round platform shape, as shown in figure 7, cardboard 24 both ends all are provided with the cavity, and two cavities switch on each other, form defeated material passageway, and the diameter of inner chamber bottom opening is less than the diameter of card ball 25, the welding of the top of cardboard 24 has fender frame 26, fender frame 26 is "ten" style of calligraphy, motor 11 blocks card ball 25 top, as shown in figure 4, avoid calorie ball 25 to deviate from, when push rod 20 descends, card ball 25 tenesmus, block the cardboard 24 inner chamber, avoid the ground paste on the casing 1 to pass through from cardboard 24, form single lead-through pay-off, ensure that the ground paste is in the circulation state.

The two sides of the second rotating shaft 10 are welded with the mounting seats 27, the mounting seats 27 are provided with 2 groups, the inner parts of the mounting seats 27 are provided with the stirring rods 28, the mounting seats 27 are connected with the stirring rods 28 through rotating shafts, the stirring rods 28 are provided with 2 groups up and down, each group is provided with 2 stirring rods, the outer side of each mounting seat 27 is provided with a resisting sheet, as shown in figure 1, the mounting seat 27 resisting sheet at the upper end is arranged at the middle upper part, the mounting seat 27 resisting sheet at the lower end is arranged at the middle lower part, and the resisting sheet is horizontally arranged, when the second rotating shaft 10 rotates at high speed, because the stirring rods 28 are connected with the mounting seats 27 through the rotating shafts, the stirring rods 28 deflect to the horizontal state under the action of centrifugal force, so that the stirring radius is increased, the stirring rods 28 at the top end deflect upwards, the inner wall of the second rotating shaft 10 above the mounting seats 27 at the bottom end is provided with the inner grooves, puddler 28 of bottom deflects downwards, spring 30 is stretched, when motor 11 stop work, centrifugal force disappears, top puddler 28 deflects downwards under the action of gravity, bottom puddler 28 is by the pulling of spring 30, spring 30 returns and contracts, pulling puddler 28 deflects upwards, make puddler 28 all be close to second axis of rotation 10, avoid causing the ground paste to block, make things convenient for the ground paste to discharge etc., and rotate cover 16, the inside correspondence of inner ring 17 has seted up the opening, and also set up the opening on the rolling disc 14, convenient row material.

Casing 1's left side fixed mounting has intelligent operating panel 31, intelligent operating panel 31's output passes through the wire and is connected for motor 11 electricity, intelligent operating panel 31 is by operating button, control module, display module and storage module constitute, wherein control module's model can be CJ-1, and control module's inside is provided with the data processing chip, the model of this data processing chip can be AD8352ACPZ, display module's model can be HYWEI1602-1, storage module's model can be MC291, operating button's output passes through the wire and is connected with control module's input electricity, can carry out intelligent control, if regularly open motor 11 operation, and control motor 11 live time, realize intelligent control, casing 1 lower bottom welding has 4 footing 32, down stream mouth 33 has been seted up on the left side of baffle 3.

The working principle is as follows: before using, external power supply provides the electric energy for the integrated device, the raw materials that need mix adds 1 insidely of casing from feed inlet 2, then press intelligent operating panel 31, open motor 11, make second axis of rotation 10 rotate, when second axis of rotation 10 rotates, carousel 14 and stirring piece 15 that cup joint with second axis of rotation 10 rotate, the ground paste to casing 1 bottom aspect is stirred, when second axis of rotation 10 pivoted, because puddler 28 rotates under the effect of centrifugal force, until being kept off by the horizontal piece on the mount pad 27, puddler 28 and second axis of rotation 10 mutually perpendicular, puddler 28 stirs 1 inner chamber middle part aspect of casing.

Because the welding of second axis of rotation 10 top has initiative ring gear 9, initiative ring gear 9 and drive gear 5 meshing, and drive gear 5 is because stirring vane 7 meshing, and initiative ring gear 9 is the same with drive gear 5's rotation direction, and the rotation direction between drive gear 5 and the stirring vane 7 is opposite to make the second axis of rotation 10 of initiative ring gear 9 bottom and the first axis of rotation 6 rotation on stirring vane 7 top rotate the opposite direction, make the casing 1 inner chamber part more than baffle 3 carry out upper strata reverse stirring.

And when the rotating disc 14 rotates, the rotating sleeve 16 at the top end of the rotating disc 14 rotates, because the inner cavity of the rotating sleeve 16 is provided with the inner ring 17, when the inner ring 17 rotates, the upper surface of the inner ring 17 presses the push rod 20, the push rod 20 rises, or the inner cavity sliding sleeve 18 of the inner ring 17 pulls the slide block 19, the slide block 19 pulls the push rod 20, the push rod 20 descends, thereby realizing the up-and-down reciprocating movement of the push rod 20, when the push rod 20 descends, the raw material at the middle lower part of the shell 1 enters the interior of the vertical pipe 21 through the through opening 22, when the push rod 20 ascends, the raw material enters from the bottom cavity of the clamping plate 24 and presses the clamping ball 25, so that the top end of the clamping ball 25 contacts with the blocking frame 26, a gap is formed between the outer wall of the clamping ball 25 and the inner cavity of the clamping plate 24, the slurry in the vertical pipe 21 enters the interior of the shell 1 at the upper end, realize the quick circulation of ground paste, promote the stirring effect.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

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