阅读说明：本技术 一种折角设备及其控制方法 (Angle folding equipment and control method thereof ) 是由 刘振昌 于 2019-12-03 设计创作，主要内容包括：本发明提供一种折角设备及其控制方法,其中折角设备,包括放置机构、折角模具和驱动组件,所述放置机构用于放置工件,所述折角模具用于对所述放置机构上的所述工件进行折角,所述驱动组件与所述折角模具连接,用于带动所述折角模具移动,以对所述工件进行折角。本发明能够取代人工作业,自动完成折角,提高生产效率,降低生产成本。(The invention provides a beveling device and a control method thereof, wherein the beveling device comprises a placing mechanism, a beveling die and a driving assembly, the placing mechanism is used for placing a workpiece, the beveling die is used for beveling the workpiece on the placing mechanism, and the driving assembly is connected with the beveling die and is used for driving the beveling die to move so as to bevel the workpiece. The invention can replace manual operation, automatically complete the angle folding, improve the production efficiency and reduce the production cost.)

1. A beveling apparatus, comprising:

the placing mechanism is used for placing a workpiece;

the corner folding die is used for folding the workpiece on the placing mechanism; and

and the driving assembly is connected with the bevel die and is used for driving the bevel die to move so as to bevel the workpiece.

2. The beveling apparatus according to claim 1, wherein the placing mechanism comprises:

a base;

a bracket disposed on the base; and

and the fixing plate is arranged on the base and used for limiting the workpiece.

3. The beveling apparatus according to claim 2, wherein the drive assembly comprises:

the longitudinal moving module is arranged on the base and used for driving the bevel die to move longitudinally so as to bend the workpiece longitudinally;

and the transverse moving module is arranged on the longitudinal moving module and is used for driving the bevel die to transversely move so as to transversely bend the workpiece.

4. The corner folding apparatus according to claim 3, further comprising a jacking mechanism disposed on the base, wherein the longitudinal moving module is disposed on the jacking mechanism for driving the longitudinal moving module to ascend or descend,

when the jacking mechanism drives the longitudinal moving module to ascend, the longitudinal moving module drives the bevel die to carry out flitch bending on the workpiece.

5. The beveling apparatus according to any one of claims 2-4, further comprising a support mechanism provided on the carriage for positioning the workpiece.

6. The beveling apparatus according to claim 5, wherein the supporting mechanism comprises an upper die, a guide rod and a first cylinder, two ends of the guide rod are respectively connected to the upper die and the first cylinder, and the first cylinder moves to drive the upper die to fix the workpiece placed in the fixing plate.

7. The beveling apparatus of claim 5, further comprising a control module disposed on the base for controlling movement of the drive assembly, the jacking mechanism, and the support mechanism.

8. The beveling apparatus according to claim 5, wherein the beveling section of the beveling die is made of tungsten steel.

9. The beveling apparatus of claim 5, wherein the initial separation of the beveling die from the workpiece is no greater than 0.5 mm.

10. A control method of a beveling apparatus, characterized by using the beveling apparatus according to any one of claims 1-9.

Technical Field

The present invention relates to the field of a beveling technology, and more particularly, to a beveling apparatus and a control method thereof.

Background

After the Hall element on the Hall plate is inserted into the PCB, the pins are bent and attached to the PCB, and the pins are kept consistent in tin passing height when wave soldering equipment is conveniently passed. In the prior art, the pins inserted into the PCB are bent one by one in a manual mode, so that the labor intensity is high and the efficiency is low. Aiming at the problems, it is necessary to design a beveling device and a control method thereof, which can replace manual operation, automatically complete beveling, improve production efficiency and reduce production cost.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides a beveling device and a control method thereof, which can replace manual operation, automatically complete beveling, improve production efficiency and reduce production cost.

In a first aspect, the invention provides a beveling apparatus, which includes a placing mechanism, a beveling mold and a driving assembly, wherein the placing mechanism is used for placing a workpiece, the beveling mold is used for beveling the workpiece on the placing mechanism, and the driving assembly is connected with the beveling mold and is used for driving the beveling mold to move so as to bevel the workpiece.

In one embodiment, the placing mechanism comprises a base, a bracket and a fixing plate, wherein the bracket is arranged on the base, and the fixing plate is arranged on the base and used for limiting the workpiece.

The beneficial effects of adopting the above embodiment are: the workpiece is limited, and the phenomenon that the workpiece moves to influence the angle folding in the angle folding process is avoided.

In one embodiment, the driving assembly includes a longitudinal moving module and a transverse driving module, the longitudinal driving module is disposed on the base and is configured to drive the bevel die to move longitudinally so as to bend the workpiece longitudinally, and the transverse driving module is disposed on the longitudinal moving module and is configured to drive the bevel die to move transversely so as to bend the workpiece transversely.

The beneficial effects of adopting the above embodiment are: the bending angles of the pins in different directions or the bending angles of different pins can be realized.

In one embodiment, the lifting device further comprises a lifting mechanism arranged on the base, the longitudinal moving module is arranged on the lifting mechanism and used for driving the longitudinal moving module to ascend or descend,

when the jacking mechanism drives the longitudinal moving module to ascend, the longitudinal moving module drives the bevel die to carry out flitch bending on the workpiece.

The beneficial effects of adopting the above embodiment are: the pin pasting plate is bent, so that the bending angle of the bent pin is more obvious.

In one embodiment, the workpiece positioning device further comprises a supporting mechanism, wherein the supporting mechanism is arranged on the support and used for positioning the workpiece.

The beneficial effects of adopting the above embodiment are: the workpiece placed in the fixing plate is positioned and cannot move, and the phenomenon that the workpiece moves to influence the angle folding in the angle folding process is avoided.

In one embodiment, the supporting mechanism includes an upper mold, a guide rod and a first cylinder, two ends of the guide rod are respectively connected to the upper mold and the first cylinder, and the first cylinder moves to drive the upper mold to fix the workpiece placed in the fixing plate.

The beneficial effects of adopting the above embodiment are: through the motion of first cylinder, compress tightly the work piece on the fixed plate, make it can not remove, avoid at the dog-ear in-process, the work piece removes, influences the dog-ear.

In one embodiment, the lifting device further comprises a control module, wherein the control module is arranged on the base and used for controlling the driving assembly, the lifting mechanism and the supporting mechanism to move.

The beneficial effects of adopting the above embodiment are: and controlling the movement of the driving assembly, the jacking mechanism and the supporting mechanism.

In one embodiment, the bevel part of the bevel die is made of tungsten steel.

The beneficial effects of adopting the above embodiment are: the tungsten steel has high hardness, wear resistance, good strength and toughness and good bending effect.

In one embodiment, the initial spacing of the bevel die from the workpiece is no greater than 0.5 mm.

The beneficial effects of adopting the above embodiment are: the flitch bending of the workpiece can be guaranteed.

In a second aspect, a method of controlling a beveling apparatus employs the above-described beveling apparatus.

Compared with the prior art, the invention has the advantages that:

(1) the control module controls the driving assembly, the jacking mechanism and the supporting mechanism to move, so that automatic corner folding of the corner folding equipment is realized, the production efficiency is improved, and the production cost is reduced.

(2) Through the arrangement of the driving assembly, the bending angles of the pins in different directions or the bending angles of different pins are realized.

(3) The setting of climbing mechanism makes the work piece can realize the flitch and buckle.

(4) The supporting mechanism is arranged, so that the positioning of the workpiece can be realized, and the phenomenon that the workpiece moves to influence the angle folding in the angle folding process is avoided.

Drawings

The invention will be described in more detail hereinafter on the basis of embodiments and with reference to the accompanying drawings. Wherein the content of the first and second substances,

FIG. 1 is a schematic view of the construction of the beveling apparatus of the present application;

FIG. 2 is an exploded view of the dog-ear device of the present application;

in the drawings, like parts are provided with like reference numerals. The drawings are not to scale.

Reference numerals:

10-a corner device; 11-a placement mechanism; 111-a base; 113-a scaffold; 115-fixed plate, 13-bevel die; 15-a drive assembly; 151-longitudinal movement module; 153-a lateral movement module; 17-a jacking mechanism; 19-a support mechanism; 191-upper mould; 193-guide bar; 195-a first cylinder; 21-control module.

Detailed Description

To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

As shown in fig. 1 and 2, a beveling apparatus 10 includes a placing mechanism 11, a beveling mold 13, a driving assembly 15, a jacking mechanism 17, a supporting mechanism 19, and a control module 21.

The placing mechanism 11 is used for placing a workpiece, the bevel die 13 is used for beveling the workpiece on the placing mechanism 11, and the driving component 15 is connected with the bevel die 13 and used for driving the bevel die 13 to move so as to bevel the workpiece.

The placing mechanism 11 includes a base 111, a bracket 113 and a fixing plate 115, the bracket 113 is disposed on the base 111, and the fixing plate 115 is disposed on the base 111 and used for limiting the workpiece.

Specifically, in this embodiment, base 111 adopts the aluminum plate of two horizontal settings to build and forms, and two aluminum plates parallel interval about set up, and the vertical a plurality of regulation poles that are provided with between two aluminum plates both were used for the support between two aluminum plates, were used for adjusting the interval between two aluminum plates again. An opening with a rectangular structure is formed in the aluminum plate above the base 111, and the fixing plate 115 is horizontally arranged on the opening. The fixing plate 115 is of a rectangular annular structure, a groove structure is arranged on the upper surface of the fixing plate, one side of the workpiece to be subjected to corner folding penetrates through the fixing plate 115 from top to bottom, and the part of the workpiece which does not penetrate is clamped in the groove structure, the upper surface of the workpiece is flush with the upper surface of the fixing plate 115, the workpiece is limited, and the workpiece is prevented from moving in the corner folding process and affecting the corner folding. A plurality of brackets 113 are also vertically provided on the upper surface of the aluminum plate above the base 111, and the brackets 113 are used for supporting the support mechanism 19.

The driving assembly 15 includes a longitudinal moving module 151 and a transverse moving module 153, and the longitudinal moving module 151 is configured to drive the bevel die 13 to move longitudinally so as to bend the workpiece longitudinally. The transverse moving module 153 is disposed on the longitudinal moving module 151 and is used for driving the bevel die 13 to move transversely so as to bend the workpiece transversely.

Specifically, in one embodiment, the longitudinal moving module 151 includes a second cylinder and a first slider rail assembly, and the lateral moving module 153 includes a third cylinder and a second slider rail assembly. First slider guide rail set spare and the equal vertical level of second cylinder set up the upper surface at the aluminum plate of base 111 below, the flexible end of second cylinder and the first slider fixed connection on the first slider guide rail set spare, and the second cylinder is at flexible in-process, drives first slider and removes along the first slide rail on the first slider guide rail set spare. The second slider guide rail assembly and the third cylinder are horizontally arranged on the top end of the first slider, the telescopic end of the third cylinder is fixedly connected with the second slider on the second slider guide rail assembly, and the third cylinder drives the second slider to move along a second sliding rail on the second slider guide rail assembly in the telescopic process. The bevel die 13 is horizontally arranged at the top end of the second slide block and is positioned below the fixing plate 115. After passing through the fixing plate 115, the portion of the workpiece to be beveled is located on the moving path of the beveling die 13, and during the movement of the longitudinal moving module 151 and/or the transverse moving module 153, the beveling die 13 bevels the portion of the workpiece to be beveled.

The base 111 is further provided with a jacking mechanism 17, and the jacking mechanism 17 is provided with a longitudinal moving module 151 for driving the longitudinal moving module 151 to ascend or descend.

Specifically, in this embodiment, the aluminum plate below the base 111 is vertically provided with the jacking mechanism 17, the vertical moving module 151 level sets up on the top of jacking mechanism 17, in addition, the setting of other structures is the same as above-mentioned embodiment, the jacking mechanism 17 can drive the vertical moving module 151 to rise or descend along vertical direction, when the jacking mechanism 17 drives the vertical moving module 151 to rise, thereby the vertical moving module 151 drives the angle folding mould 13 to rise and carries out the secondary application of force to the department of buckling of work piece, the completion flitch is buckled. Wherein, to finish the bending of the flitch, the initial distance between the angle bending die 13 and the workpiece must be ensured to be not more than 0.5 mm.

The support mechanism 19 is provided on the carriage 113 for positioning the workpiece. The supporting mechanism 19 includes an upper mold 191, a guide rod 193 and a first cylinder 195, two ends of the guide rod 193 are respectively connected with the upper mold 191 and the first cylinder 195, and the first cylinder 195 can drive the upper mold 191 to fix the workpiece placed in the fixing plate 115 during the movement process.

Specifically, in this embodiment, the upper mold 191 is a horizontally disposed plate structure, a support plate is horizontally disposed at the top ends of the plurality of brackets 113, the first cylinder 195 is fixed on the support plate, the telescopic end of the first cylinder 195 faces the fixing plate 115 vertically downward, two ends of the guide rod 193 are respectively connected with the upper mold 191 and the telescopic end of the first cylinder 195, when the telescopic end of the first cylinder 195 moves downward, the lower surface of the upper mold 191 moves downward and tightly abuts against the upper surface of the workpiece, so that the workpiece is fixed on the fixing plate 115 and cannot move, and the workpiece is prevented from moving in the corner folding process and affecting the corner folding.

A control module 21 is provided on the base 111 for controlling the movement of the drive assembly 15, the jacking mechanisms 17 and the support mechanisms 19.

Specifically, in this embodiment, the control cabinet is disposed on the aluminum plate above the base 111, and the control module 21 is disposed in the control cabinet and is used for controlling the driving assembly 15, the jacking mechanism 17, and the supporting mechanism 19.

In this embodiment, the bevel portion of the bevel die 13 is made of tungsten steel, and the tungsten steel has high hardness, good wear resistance, good strength and toughness, and good bending effect.

The invention also discloses a control method of the angle folding equipment, which adopts the angle folding equipment 10.

Specifically, in this embodiment, the specific work flow of the bevel device 10 is as follows:

firstly, a workpiece (PCB) is horizontally placed in a groove body structure of a fixing plate 115, one side of the workpiece to be bent (pin) penetrates through the fixing plate 115, and a control module 21 controls a supporting mechanism 19 to move downwards so that the lower surface of an upper die 191 is tightly abutted to the upper surface of the workpiece. Then, the control module 21 controls the driving assembly 15 to move, so as to complete the bending of the workpiece (the control module 21 controls the longitudinal moving module 151 to move, so as to realize the bending of the middle pin of the pin, and the control module 21 controls the transverse moving module 153 to move, so as to realize the bending of the inner and outer corners of the pin). And thirdly, the control module 21 controls the jacking mechanism 17 to ascend to apply force to the workpiece for the second time, so that the bending of the flitch is completed. Finally, the control module 21 controls the driving assembly 15, the jacking mechanism 17 and the supporting mechanism 19 to reset, and the corner folding action is completed.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "bottom", "top", "front", "rear", "inner", "outer", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.

Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that features described in different dependent claims and herein may be combined in ways different from those described in the original claims. It is also to be understood that features described in connection with individual embodiments may be used in other described embodiments.