阅读说明：本技术 一种防污染智能润滑装置及其使用方法 (Anti-pollution intelligent lubricating device and using method thereof ) 是由 徐海阳 马超 吴金销 司晓龙 韩呈 宋晓刚 杜孟超 于 2019-11-14 设计创作，主要内容包括：本发明公开了一种防污染智能润滑装置及其使用方法,涉及智能润滑技术领域。该防污染智能润滑装置,包括装置本体,所述装置本体由全密封柜体和翻版组成,所述装置本体正表面顶部的右侧设置有集成式电控系统,所述装置本体的顶部设置有光电报警器。该防污染智能润滑装置及其使用方法,可有效阻止粉尘等污染物进入油桶、润滑系统各零部件及电气元器件内,防止了润滑脂的污染及失效,增加了需润滑零部件、润滑系统各部件及电器元器件的使用寿命,保证了设备长周期无故障正常运行,可根据实际工况需要调节润滑周期,可对气路、油路进行实时监控,当分配器或管路堵塞、缺油、缺气等故障自动报警且显示有解决方案,故障查找及时解决方便且快速。(The invention discloses an anti-pollution intelligent lubricating device and a using method thereof, and relates to the technical field of intelligent lubrication. The anti-pollution intelligent lubricating device comprises a device body, wherein the device body is composed of a full-sealed cabinet body and a turnover plate, an integrated electric control system is arranged on the right side of the top of the front surface of the device body, and a photoelectric alarm is arranged at the top of the device body. The anti-pollution intelligent lubricating device and the using method thereof can effectively prevent pollutants such as dust and the like from entering an oil drum, parts of a lubricating system and electrical components, prevent pollution and failure of lubricating grease, prolong the service life of the parts needing to be lubricated, the parts of the lubricating system and the electrical components, ensure long-period fault-free normal operation of equipment, adjust the lubricating period according to actual working conditions, monitor an air path and an oil path in real time, automatically alarm and display a solution when faults such as blockage, oil shortage, gas shortage and the like of a distributor or a pipeline occur, and timely and convenient fault finding and quick solution are achieved.)

1. An anti-pollution intelligent lubricating device which is characterized in that: including device body (13), device body (13) comprise the totally enclosed cabinet body (11) and reprint (12), the right side at the positive surface top of device body (13) is provided with integrated form electrical system (6), the top of device body (13) is provided with photoelectric alarm (1), the positive surface of device body (13) is provided with pneumatic grease pump (4), the output of pneumatic grease pump (4) is provided with oil drum (5), be furnished with special leakproofness bung and pressure oil disc in oil drum (5), the income gas end of pneumatic grease pump (4) is provided with pneumatic trigeminy piece (3), the output of pneumatic grease pump (4) has grease filter (7) through the pipe intercommunication.

2. The anti-pollution intelligent lubricating device according to claim 1, characterized in that: the pneumatic grease pump (4) is an industrial-grade pneumatic grease pump with a large compression ratio.

3. The anti-pollution intelligent lubricating device according to claim 1, characterized in that: and the pneumatic triple piece (3) is communicated with a gas pressure sensor (2).

4. The anti-pollution intelligent lubricating device according to claim 1, characterized in that: and the grease filter (7) is respectively provided with a grease throttle valve (8) and a grease pressure sensor (9).

5. The anti-pollution intelligent lubricating device according to claim 1, characterized in that: the bottom of oil drum (5) is provided with oil drum dolly (10).

6. The use method of the anti-pollution intelligent lubricating device is characterized by comprising the following steps: including above-mentioned anti-pollution intelligent lubricating arrangement, concrete operation is as follows:

s1, injecting air into the pneumatic triple piece (3) through an air receiving source, and simultaneously monitoring the air pressure condition in real time through the air pressure sensor (2);

s2, air enters the pneumatic grease pump (4) through the pneumatic triple piece (3);

s3, providing air pressure to drive the pneumatic grease pump (4), conveying the lubricating grease in the oil drum (5) to the parts needing lubrication, such as bearings, oil seals and the like at regular time and fixed amount, and filtering the lubricating grease under the action of the grease filter (7).

7. The use method of the anti-pollution intelligent lubricating device according to claim 1, characterized in that: in step S2, the current working parameters are monitored by the gas pressure sensor (2) and the grease pressure sensor (9), the grease throttle valve (8) is controlled by the integrated electronic control system (6) to adjust the flow speed of the grease, and the photoelectric alarm (1) is used to prompt the user when the parameters exceed the safety range.

Technical Field

The invention relates to the technical field of intelligent lubrication, in particular to an anti-pollution intelligent lubricating device and a using method thereof.

Background

The lubricating grease is a thick grease-like semisolid which is used for a mechanical friction part to play a role in lubrication and sealing, is also used for a metal surface to play a role in filling gaps and preventing rust, and is mainly prepared from mineral oil (or synthetic lubricating oil) and a thickening agent.

The existing lubricating device is generally composed of parts such as an oil drum, an electric oil pump, an oil way distributor, an oil pipe and the like, and is directly placed beside required equipment without any dustproof measure, dust on industrial fields such as cement grinding, ore crushing workshops and the like is very serious, pollutants such as dust and the like are easy to enter the oil drum and the lubricating device, the pollution and the failure of lubricating grease are particularly easy to cause, once the pollutants such as the dust and the like enter the lubricating part of the equipment through the lubricating device, the service life of parts needing to be lubricated such as bearings and the like is influenced, the parts needing to be lubricated are damaged in serious conditions, the equipment is stopped, and the maintenance cost of the equipment.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an anti-pollution intelligent lubricating device and a using method thereof, and solves the problems that the conventional lubricating device is usually composed of parts such as an oil drum, an electric oil pump, an oil way distributor, an oil pipe and the like, is directly arranged beside required equipment, does not have any dustproof measure, easily causes pollutants such as dust and the like to enter the oil drum and the lubricating device, particularly easily causes the pollution and the failure of lubricating grease, once the pollutants such as the dust and the like enter the lubricating part of the equipment through the lubricating device, influences the service life of parts needing to be lubricated such as a bearing and the like, seriously causes the damage of the parts needing to be lubricated, causes the equipment halt and increases the maintenance cost of.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an anti-pollution intelligent lubricating arrangement, includes the device body, the device body comprises the totally enclosed cabinet body and reprint, the right side at the positive surface top of device body is provided with integrated form electrical system, the top of device body is provided with photoelectric alarm, the positive surface of device body is provided with pneumatic butter pump, the output of pneumatic butter pump is provided with the oil drum, be furnished with special leakproofness bung and press the oil drum in the oil drum, the income gas end of pneumatic butter pump is provided with pneumatic trigeminy piece, the output of pneumatic butter pump has the grease filter through the pipe intercommunication.

Preferably, the pneumatic grease pump is an industrial-grade pneumatic grease pump with a large compression ratio.

Preferably, the pneumatic triplet is communicated with a gas pressure sensor.

Preferably, a grease throttle valve and a grease pressure sensor are respectively arranged on the grease filter.

Preferably, the bottom of oil drum is provided with the oil drum dolly.

The use method of the anti-pollution intelligent lubricating device comprises the anti-pollution intelligent lubricating device and specifically comprises the following operations:

s1, injecting air into the pneumatic triple piece through an air receiving source, and simultaneously monitoring the air pressure condition in real time through an air pressure sensor;

s2, air enters the pneumatic grease pump through the pneumatic triple piece;

s3, providing air pressure to drive the pneumatic grease pump, sending the grease in the oil drum to the parts needing lubrication such as bearings and oil seals at regular time and quantity, and filtering the grease under the action of the grease filter.

Preferably, in step S2, the current operating parameters are monitored by the gas pressure sensor and the grease pressure sensor, the flow speed of the grease is adjusted by controlling the grease throttle valve through the integrated electronic control system, and the user is prompted in time when the parameters exceed the safety range by the photoelectric alarm.

(III) advantageous effects

The invention provides an anti-pollution intelligent lubricating device and a using method thereof. The method has the following beneficial effects: the anti-pollution intelligent lubricating device and the use method thereof adopt the protective design of a fully-sealed cabinet body, oil drums, pneumatic grease pumps, an integrated electric control system and other components are integrated in the fully-sealed cabinet body, the pneumatic grease pumps are used as power to deliver lubricating grease to parts needing to be lubricated, such as bearings, oil seals and the like, regularly and quantitatively, dust and other pollutants can be effectively prevented from entering the oil drums, parts of the lubricating system and electrical components, the pollution and failure of the lubricating grease are prevented, the service lives of the parts needing to be lubricated, the parts of the lubricating system and the electrical components are prolonged, the long-period trouble-free normal operation of equipment is ensured, the anti-pollution intelligent lubricating device is convenient to operate, can be connected into a host system to realize linkage control and independent control, can adjust the lubricating period according to the actual working condition, can monitor gas circuits and oil circuits in real time, and when a distributor or, Faults such as gas shortage and the like automatically alarm and display a solution, and the fault finding is timely, convenient and quick to solve.

Drawings

Fig. 1 is a front view (left) and a side view (right) of the contamination-preventive intelligent lubricating apparatus.

In the figure: 1. a photoelectric alarm; 2. a gas pressure sensor; 3. a pneumatic triplet; 4. a pneumatic grease pump; 5. an oil drum; 6. an integrated electronic control system; 7. a grease filter; 8. a grease throttle valve; 9. a grease pressure sensor; 10. an oil drum trolley; 11. a fully-sealed cabinet body; 12. copying; 13. a device body.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: the utility model provides an anti-pollution intelligent lubricating arrangement, including device body 13, device body 13 comprises the totally enclosed cabinet body 11 and reprint 12, the right side at device body 13 positive surface top is provided with integrated form electrical system 6, the top of device body 13 is provided with photoelectric alarm 1, the positive surface of device body 13 is provided with pneumatic butter pump 4, pneumatic butter pump 4 is the pneumatic butter pump of big compression ratio industrial grade, the output of pneumatic butter pump 4 is provided with oil drum 5, be furnished with special leakproofness bung and pressure oil pan in the oil drum 5, the bottom of oil drum 5 is provided with oil drum dolly 10, the income gas end of pneumatic butter pump 4 is provided with pneumatic trigeminy piece 3, the intercommunication has gas pressure sensor 2 on the pneumatic trigeminy piece 3, the output of pneumatic butter pump 4 has grease filter 7 through the pipe intercommunication, be provided with grease choke valve 8 and grease pressure sensor 9 on the grease filter 7 respectively.

The use method of the anti-pollution intelligent lubricating device comprises the anti-pollution intelligent lubricating device and specifically comprises the following operations:

s1, injecting air into the pneumatic triple piece 3 through an air receiving source, and simultaneously monitoring the air pressure condition in real time through the air pressure sensor 2;

s2, air enters a pneumatic grease pump 4 through a pneumatic triple 3 (current working parameters are monitored through a gas pressure sensor 2 and a grease pressure sensor 9, the flow speed of lubricating grease is regulated by controlling a grease throttling valve 8 through an integrated electric control system 6, and a user is timely prompted when the parameters exceed a safety range through a photoelectric alarm 1);

s3, providing air pressure to drive the pneumatic grease pump 4, sending the grease in the oil drum 5 to the parts needing lubrication such as bearings and oil seals at regular time and fixed quantity, and filtering the grease under the action of the grease filter 7.

To sum up, the anti-pollution intelligent lubricating device and the use method thereof adopt the protective design of the fully sealed cabinet body 11, integrate the oil drum 5, the pneumatic grease pump 4, the integrated electric control system 6 and other components in the fully sealed cabinet body 11, use the air pressure as the power, send the lubricating grease to the parts needing to be lubricated such as the bearing, the oil seal and the like in a timed and quantitative way through the pneumatic grease pump 4, can effectively prevent the pollutants such as dust and the like from entering the oil drum 5, all the parts of the lubricating system and the electric components, prevent the pollution and the failure of the lubricating grease, prolong the service lives of the parts needing to be lubricated, all the parts of the lubricating system and the electric components, ensure the long-period trouble-free normal operation of the equipment, have convenient operation, can be connected into a host system to realize linkage control and also can be independently controlled, can adjust the lubricating period according to the actual working, when the faults of blockage, oil shortage, gas shortage and the like of the distributor or the pipeline are automatically alarmed and the solution is displayed, the fault finding is timely, convenient and quick to solve.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.