Reciprocating motor and application and manufacturing method thereof
阅读说明:本技术 往复式电机及其应用和制造方法 (Reciprocating motor and application and manufacturing method thereof ) 是由 罗明 于 2019-10-15 设计创作,主要内容包括:本发明公开一往复式电机及其应用和制造方法,其中所述往复式电机包括一定子组、一转子组以及至少一弹性件,其中所述转子组被可转动地设置于所述定子组并包括一转轴,其中所述弹性件的一内环被紧绕固定于所述转轴而与所述转轴联动,所述弹性件的一外端于所述转轴的转动方向被固定于所述定子组,当所述转轴转动时,所述弹性件被所述转轴联动而产生弹性变形力矩,从而所述转轴被所述弹性件维持于一定的转动行程内进行往复运动。(The invention discloses a reciprocating motor and an application and manufacturing method thereof, wherein the reciprocating motor comprises a stator group, a rotor group and at least one elastic part, wherein the rotor group is rotatably arranged on the stator group and comprises a rotating shaft, an inner ring of the elastic part is tightly wound and fixed on the rotating shaft to be linked with the rotating shaft, one outer end of the elastic part is fixed on the stator group in the rotating direction of the rotating shaft, and when the rotating shaft rotates, the elastic part is linked by the rotating shaft to generate elastic deformation torque, so that the rotating shaft is maintained by the elastic part in a certain rotating stroke to carry out reciprocating motion.)
1. A reciprocating motor, comprising:
a stator group;
a rotor set, wherein the rotor set is rotatably disposed on the stator set and comprises a rotating shaft; and
at least one elastic piece, wherein an inner ring of the elastic piece is tightly wound and fixed on the rotating shaft and linked with the rotating shaft, an outer end of the elastic piece is fixed on the stator set in the rotating direction of the rotating shaft, when the rotating shaft rotates, the elastic piece is linked by the rotating shaft to generate elastic deformation moment, and therefore the rotating shaft is maintained by the elastic piece to perform reciprocating motion within a certain rotating stroke.
2. The reciprocating motor according to claim 1, wherein an initial inner diameter of the inner ring of the elastic member is set to be smaller than a diameter of the rotation shaft, whereby the inner ring can be fastened around the rotation shaft in a press-fit manner.
3. The reciprocating motor according to claim 2, wherein the inner ring is provided in a multi-turn ring-shaped structure.
4. The reciprocating motor according to claim 3, further comprising at least one fixing sleeve, wherein said fixing sleeve is coupled to said inner ring of said elastic member and said rotation shaft to further maintain a state in which said inner ring of said elastic member is fixed to said rotation shaft.
5. The reciprocating motor according to claim 4, wherein the outer end of the elastic member is inserted into the stator pack to form a state in which the outer end of the elastic member is fixed to the stator pack in a direction in which the rotation shaft rotates.
6. The reciprocating motor according to claim 5, wherein the outer end of the elastic member is provided as an outer pin, wherein the stator pack is provided with an insertion hole, wherein the outer pin is inserted into the insertion hole to form a state in which the outer end of the elastic member is fixed to the stator pack.
7. The reciprocating motor according to claim 5, wherein the outer end of the elastic member is provided as an outer ring, wherein the stator pack is provided with a fixing post, wherein the outer ring of the elastic member is inserted into the fixing post to form a state in which the outer end of the elastic member is fixed to the stator pack.
8. The reciprocating motor according to claim 6, wherein said stator assembly includes a housing and a back end cap fitted to said housing, said housing and said back end cap defining a motor cavity therebetween.
9. The reciprocating motor according to claim 8, wherein the insertion hole is provided to the casing.
10. The reciprocating motor according to claim 8, wherein the insertion hole is provided to the rear end cap.
11. The reciprocating motor according to claim 8, wherein said stator assembly further comprises a fixing bracket fixedly coupled to said housing, wherein said insertion hole is provided to said fixing bracket.
12. The reciprocating motor according to claim 7, wherein said stator assembly includes a housing and a back end cap fitted to said housing, said housing and said back end cap defining a motor cavity therebetween.
13. The reciprocating motor according to claim 12, wherein the fixing posts are provided to the casing.
14. The reciprocating motor according to claim 12, wherein the fixing posts are provided to the rear end cap.
15. The reciprocating motor according to claim 12, wherein the stator assembly comprises a fixing bracket fixedly coupled to the casing, wherein the fixing post is provided to the fixing bracket.
16. The reciprocating motor according to any one of claims 8 to 15, wherein the elastic member is fastened to the rotation shaft in a state of being wound around the outside of the motor cavity.
17. The reciprocating motor according to any one of claims 8-10, 12-14, wherein said elastic member is fastened to said rotating shaft in close proximity within said motor cavity.
18. The reciprocating motor according to any one of claims 1 to 15, wherein said elastic member further comprises a middle ring extended between said inner ring and said outer end, wherein said middle ring is provided as a flat coil spring.
19. The reciprocating motor according to any one of claims 1 to 15, wherein the elastic member further comprises a middle ring extended between the inner ring and the outer end, wherein the middle ring is provided as a tower spring.
20. The reciprocating motor according to any one of claims 1 to 15, wherein said elastic member further comprises a middle ring extended between said inner ring and said outer end, wherein said middle ring is provided as a cylindrical spring.
21. The reciprocating motor according to any one of claims 1 to 15, wherein the rotation shaft further comprises a connection post, wherein the connection post is coupled to the rotation shaft and is provided to be capable of limiting movement of the rotation shaft in an extending direction of the connection post, wherein the inner ring of the elastic member is fastened to the connection post to form a state in which the inner ring of the elastic member is coupled to the rotation shaft.
22. The reciprocating motor according to claim 21, wherein the coupling post is provided with a mounting groove, wherein the mounting groove is provided to accommodate the rotation shaft and to be capable of restricting movement of the rotation shaft in an extending direction of the mounting groove.
23. The reciprocating motor according to any one of claims 1 to 15, wherein the reciprocating motor comprises two said elastic members, wherein the rotating shaft has a front end portion and a rear end portion, wherein the two elastic members are respectively provided at the front end portion and the rear end portion of the rotating shaft and are disposed to be symmetrical to each other.
24. The reciprocating motor according to any one of claims 1 to 15, wherein the rotating shaft has a front end portion and a rear end portion opposite to the front end portion, wherein the elastic member is provided to the front end portion of the rotating shaft.
25. The reciprocating motor according to any one of claims 1 to 15, wherein the rotating shaft has a front end portion and a rear end portion opposite to the front end portion, wherein the elastic member is provided to the rear end portion of the rotating shaft.
26. An electric toothbrush, comprising: a sealing member, wherein the sealing member is disposed between the reciprocating motor and the brush head member for sealing an elastic member covering the reciprocating motor. Wherein the seal has an annular bottom portion and a top portion extending from the annular bottom portion, wherein the top portion is configured and adapted to receive the resilient member of the reciprocating motor such that the seal sealingly covers the resilient member.
Technical Field
The invention relates to a reciprocating motor and an application and a manufacturing method thereof, in particular to a reciprocating motor with simple manufacturing process, small volume and stable performance.
Background
The motion direction of most of traditional motors is unidirectional, if the reciprocating motion of traditional motors is to be realized, a mechanical conversion device is usually added or a synchronous motor is adopted to control the traditional motors, the whole structure of the motors is often complicated by the mode, the size of the motors is increased, and the application of the motors is not convenient and the manufacturing cost of the motors is increased.
Therefore, there is a spring motor which changes a moving direction of the motor by using a torque generated by a spring, and since a motor shaft of a conventional motor is difficult to be secondarily processed, specifically, a shape and a size of an existing motor shaft are difficult to be changed, it is difficult to form a state in which the spring is interlocked with the motor shaft in a manner of secondarily processing the motor shaft. Therefore, the spring and the motor shaft are assembled mainly in two ways in the traditional spring motor, one way is to assemble the motor shaft of the spring through other connecting accessories, and the way can cause the problems of high cost and complex assembling process and is not beneficial to the mass production of the spring motor; the other method is to assemble the spring and the motor shaft by welding, but fixing the spring and the motor shaft by welding often affects the performance of the spring motor. Fixing the spring and the motor shaft by welding has the following drawbacks: firstly, the spring is difficult to accurately position in the welding process, and different operators have different welding quality, so that the performance consistency of the spring motor is influenced; secondly, in the welding process, the stability, reliability and consistency of the quality of the spring welding point are difficult to ensure, and the quality problem of uneven welding points is easy to occur, so that the spring is easy to loosen in the using process, and the spring is seriously or even broken, thereby directly causing the failure and the scrapping of the spring motor; thirdly, the physical parameters and the quality of the elastic part are easy to change due to the welding temperature, so that the stability of the output performance of the spring motor is influenced; fourthly, the welding process has high requirements on the technical level and quality of operators, and the manual welding operation requires longer time, so that the production cost of the spring motor is high, and the production efficiency is low. Because the method of welding for fixing the spring and the motor shaft has the defects, the production efficiency of the spring motor is low, the yield is low, large-scale mass production is difficult to realize, and high economic benefit cannot be provided.
Disclosure of Invention
An object of the present invention is to provide a reciprocating motor capable of performing a reciprocating motion, and a method for applying and manufacturing the same.
Another object of the present invention is to provide a reciprocating motor, and an application and manufacturing method thereof, wherein the reciprocating motor includes an elastic member and a rotating shaft, wherein one end of the elastic member is linked to the rotating shaft and the other end of the elastic member is fixed to the reciprocating motor in a rotating direction of the rotating shaft, and when the rotating shaft rotates, the rotating shaft can be maintained to reciprocate within a certain rotating stroke by a deformation torque of the elastic member.
Another object of the present invention is to provide a reciprocating motor and a method for manufacturing the same, wherein an inner ring of the elastic member is tightly wound and fixed on the rotating shaft to form a state in which the elastic member is linked to the rotating shaft, and an outer end of the elastic member is inserted and fixed to the reciprocating motor to form a state in which the outer end of the elastic member is maintained fixed in a rotating direction of the rotating shaft.
Another object of the present invention is to provide a reciprocating motor, and an application and manufacturing method thereof, wherein an initial inner diameter of the inner ring of the elastic member is set to be smaller than a diameter of the rotation shaft, whereby the inner ring of the elastic member can be fastened around the rotation shaft in a press-fit manner.
Another object of the present invention is to provide a reciprocating motor and a method for manufacturing the same, in which an initial inner diameter of the inner ring of the elastic member is set to be smaller than a diameter of the rotating shaft, so that when the inner ring of the elastic member is press-fitted and fixed to the rotating shaft, the inner ring of the elastic member can be tightly wound and fixed to the rotating shaft by using an elastic clamping force of the inner ring of the elastic member, thereby preventing the inner ring of the elastic member from rotating along the rotating shaft when the rotating shaft rotates, and further ensuring performance stability of the reciprocating motor.
Another object of the present invention is to provide a reciprocating motor, and an application and manufacturing method thereof, wherein the inner ring of the elastic member is directly press-fitted and fixed to the rotating shaft, thereby making the overall structure of the reciprocating motor compact and ensuring the performance stability of the reciprocating motor.
Another object of the present invention is to provide a reciprocating motor, and an application and manufacturing method thereof, wherein the inner ring of the elastic member is configured as a multi-turn structure, so that when the inner ring of the elastic member is press-fitted and fixed to the rotating shaft, the multi-turn inner ring can increase the contact area between the inner ring and the rotating shaft, thereby increasing the elastic clamping force of the inner ring to the rotating shaft to prevent the inner ring from rotating along the rotating shaft when the rotating shaft rotates.
Another object of the present invention is to provide a reciprocating motor and a method for manufacturing the same, wherein the reciprocating motor further comprises a fixing sleeve, wherein the fixing sleeve is sleeved on the inner ring of the elastic member and the rotating shaft to further maintain the stability of the inner ring of the elastic member being linked to the rotating shaft.
Another object of the present invention is to provide a reciprocating motor and a method for manufacturing the same, in which the inner ring of the elastic member is fixed to the rotating shaft by means of mechanical pressing, so as to prevent the difference of manual operations and the influence of welding on the performance of the reciprocating motor, thereby maintaining the performance consistency of the reciprocating motor.
Another object of the present invention is to provide a reciprocating motor, and an application and manufacturing method thereof, wherein the inner ring of the elastic member is fixed to the rotating shaft by means of mechanical pressing, which avoids the disadvantages of long time consumption and low production efficiency of manual operation, thereby facilitating mass production of the reciprocating motor.
Another object of the present invention is to provide a reciprocating motor, and an application and manufacturing method thereof, wherein the reciprocating motor further includes a stator set, wherein the outer end of the elastic member is inserted into the stator set to form a state in which the elastic member is fixed to the reciprocating motor in the rotation direction of the rotating shaft, thereby preventing the performance of the reciprocating motor from being affected by a welding manner.
Another object of the present invention is to provide a reciprocating motor, and an application and manufacturing method thereof, wherein the inner ring of the elastic member is fixed to the rotating shaft by means of mechanical pressing, and the outer end of the elastic member and the stator assembly are fixedly connected in an insertion manner, so that a complicated operation of manual welding is avoided, thereby providing a manufacturing method of the reciprocating motor which is convenient and fast to install.
Another object of the present invention is to provide a reciprocating motor, and an application and manufacturing method thereof, wherein the elastic member is disposed in a radial space of the stator assembly and a space extending in a length direction of the rotation shaft, so that the disposition of the elastic member does not increase the overall volume of the reciprocating motor, thereby providing the reciprocating motor having a smaller volume.
Another object of the present invention is to provide a reciprocating motor and a method for manufacturing and using the same, wherein the stator assembly includes a motor cavity, wherein the elastic member can be disposed outside the motor cavity of the reciprocating motor, thereby preventing the elastic member from interfering with an outgoing line of the reciprocating motor in a spatial layout.
It is another object of the present invention to provide a reciprocating motor, and an application and manufacturing method thereof, in which the elastic member can be installed outside the motor cavity of the reciprocating motor, thereby facilitating maintenance to extend the service life of the reciprocating motor.
Another object of the present invention is to provide a reciprocating motor and application and manufacturing method thereof, by which the elastic member can be directly assembled on a conventional rotating electric machine to facilitate the practical production of the reciprocating motor.
To achieve at least one of the above objects, the present invention provides a reciprocating motor including: a stator group; a rotor set, wherein the rotor set is rotatably disposed on the stator set and comprises a rotating shaft; and at least one elastic piece, wherein an inner ring of the elastic piece is tightly wound and fixed on the rotating shaft and is linked with the rotating shaft, an outer end of the elastic piece is fixed on the stator set in the rotating direction of the rotating shaft, and when the rotating shaft rotates, the elastic piece is linked by the rotating shaft to generate elastic deformation moment, so that the rotating shaft is maintained by the elastic piece to perform reciprocating motion within a certain rotating stroke.
In an embodiment of the present invention, an initial inner diameter of the inner ring of the elastic member is set to be smaller than a diameter of the rotating shaft, so that the inner ring can be tightly wound and fixed on the rotating shaft in a press-fit manner.
In an embodiment of the present invention, the inner ring is configured as a multi-turn ring structure.
In an embodiment of the present invention, the reciprocating motor further includes at least one fixing sleeve, wherein the fixing sleeve is sleeved on the inner ring of the elastic member and the rotating shaft to further maintain a state that the inner ring of the elastic member is fixed on the rotating shaft.
In an embodiment of the invention, the outer end of the elastic element is inserted into the stator set to form a state that the outer end of the elastic element is fixed to the stator set in a direction in which the rotating shaft rotates.
In an embodiment of the present invention, the outer end of the elastic member is configured as an outer pin, wherein the stator assembly is configured with an insertion hole, wherein the outer pin is inserted into the insertion hole to form a state that the outer end of the elastic member is fixed to the stator assembly.
In an embodiment of the present invention, the outer end of the elastic element is configured as an outer ring, wherein the stator assembly is configured with a fixing post, wherein the outer ring of the elastic element is inserted into the fixing post to form a state that the outer end of the elastic element is fixed to the stator assembly.
In an embodiment of the present invention, the stator assembly includes a casing and a rear end cover adapted to the casing, and a motor cavity is formed between the casing and the rear end cover.
In an embodiment of the invention, the jack is disposed in the housing. Wherein the receptacle is disposed in the rear end cap.
In an embodiment of the invention, the stator set further includes a fixing frame fixedly connected to the housing, wherein the insertion hole is disposed in the fixing frame.
In an embodiment of the invention, the fixing column is disposed on the housing.
In an embodiment of the invention, the fixing column is disposed on the rear end cover.
In an embodiment of the invention, the stator set includes a fixing frame fixedly connected to the casing, wherein the fixing column is disposed on the fixing frame.
In an embodiment of the present invention, the elastic member is fastened to the rotating shaft outside the motor cavity.
In an embodiment of the present invention, the elastic member is fastened to the rotating shaft within the motor cavity.
In an embodiment of the present invention, the elastic member further includes a middle ring extending between the inner ring and the outer end, wherein the middle ring is configured as a planar coil spring.
In an embodiment of the present invention, the elastic member further includes a middle ring extending between the inner ring and the outer end, wherein the middle ring is configured as a tower spring.
In an embodiment of the present invention, the elastic member further includes a middle ring extending between the inner ring and the outer end, wherein the middle ring is configured as a cylindrical spring.
In an embodiment of the present invention, the rotating shaft further includes a connecting post, wherein the connecting post is sleeved on the rotating shaft and configured to limit movement of the rotating shaft along an extending direction of the connecting post, wherein the inner ring of the elastic member is tightly wound around the connecting post to form a state in which the inner ring of the elastic member is linked to the rotating shaft.
In an embodiment of the present invention, the connecting column is provided with a mounting groove, wherein the mounting groove is configured to accommodate the rotating shaft and can limit the movement of the rotating shaft in the extending direction of the mounting groove.
In an embodiment of the present invention, wherein the reciprocating motor includes two elastic members, wherein the rotating shaft has a front end portion and a rear end portion, and wherein the two elastic members are respectively disposed at the front end portion and the rear end portion of the rotating shaft and are disposed to be symmetrical to each other.
In an embodiment of the present invention, the rotating shaft has a front end portion and a rear end portion opposite to the front end portion, wherein the elastic member is disposed at the front end portion of the rotating shaft.
In an embodiment of the present invention, the rotating shaft has a front end and a rear end opposite to the front end, wherein the elastic member is disposed at the rear end of the rotating shaft.
The present invention also provides in another aspect an electric toothbrush comprising: a power supply device; the reciprocating motor of any one of the above, wherein said reciprocating motor is electrically connected to said power supply; and a brush head piece, wherein the brush head piece is linked with the reciprocating motor, and when the reciprocating motor is supplied with electric energy by the power supply device to perform reciprocating motion, the brush head piece is driven by the reciprocating motor in a linkage manner. Wherein the electric toothbrush further comprises a sealing member, wherein the sealing member is disposed between the reciprocating motor and the head member for sealing a resilient member covering the reciprocating motor.
In an embodiment of the invention, wherein the sealing member has an annular bottom portion and a top portion extending from the annular bottom portion, wherein the top portion is configured and adapted to receive the resilient member of the reciprocating motor such that the sealing member sealingly covers the resilient member. Wherein the top portion is provided with a through hole, wherein the through hole is configured to be penetrated by a rotating shaft of the reciprocating motor so as to form a linkage state of the brush head piece and the rotating shaft. Further comprising a control unit electrically connected to said power supply means and a switch assembly operatively connected to said control unit, wherein the control unit is arranged to control the current output of said power supply means to said reciprocating motor in response to a driven signal from said switch assembly.
The present invention also provides in another aspect a method of manufacturing a reciprocating motor including a stator group and a rotor group rotatably provided to the stator group, comprising the steps of: (a) pressing an inner ring of an elastic piece on a rotating shaft of the rotor set to form a state that the inner ring of the elastic piece is linked with the rotating shaft; and (b) fixing an outer end of the elastic member to the stator assembly in a rotation direction of the rotating shaft.
In an embodiment of the present invention, an initial inner diameter of the inner ring of the elastic member is set to be smaller than a diameter of the rotating shaft, so that the inner ring can be tightly wound and fixed on the rotating shaft in a press-fit manner. Wherein the step (a) further comprises the steps of: (a1) the inner ring fixedly sleeved on the elastic part and the rotating shaft are sleeved to further fix the inner ring of the elastic part and the rotating shaft.
In an embodiment of the present invention, wherein the step (a) further comprises the steps of: (a1) a connecting post is sleeved on the rotating shaft; (a2) pressing the inner ring of the elastic piece on the connecting column to form a state that the elastic piece is linked with the rotating shaft; and (a3) sleeving a fixed sleeve on the inner ring and the connecting column.
In an embodiment of the present invention, wherein the outer end of the elastic member is configured as an outer pin, wherein the step (b) further comprises the steps of: (b1) inserting the outer pin of the elastic element into an insertion hole of the stator set.
In an embodiment of the present invention, wherein the outer end of the elastic member is provided as an outer ring, wherein the step (b) further comprises the steps of: (b1) inserting the outer ring of the elastic piece into a fixing column of the stator set.
In an embodiment of the present invention, wherein the method of manufacturing the reciprocating motor further comprises the steps of:
(c) pressing an inner ring of the second elastic piece on the other end of the rotating shaft; and
(d) and fixing an outer end of the second elastic element to the stator set.
In an embodiment of the present invention, wherein the step (c) further comprises the steps of: (c1) the inner ring and the rotating shaft are sleeved with another fixing sleeve on the second elastic part. Wherein the step (c) further comprises the steps of:
(c1) another connecting column is sleeved at the other end of the rotating shaft; (c2) pressing the inner ring of the second elastic piece on the connecting column; and (c3) another inner ring fixedly sleeved on the second elastic element is sleeved on the connecting column.
In an embodiment of the present invention, wherein the outer end of the second elastic member is configured as an outer pin, wherein step (d) further comprises the steps of: (d1) inserting the outer pin of the second elastic element into an insertion hole of the stator set.
In an embodiment of the present invention, wherein the outer end of the second elastic member is configured as an outer ring, wherein step (d) further comprises the steps of: (d1) inserting the outer ring of the second elastic element into a fixing column of the stator set.
Further objects and advantages of the invention will be fully apparent from the ensuing description and drawings.
Drawings
Fig. 1 is a perspective view of the reciprocating motor according to a first preferred embodiment of the present invention.
Fig. 2 is an exploded view of the reciprocating motor according to the above preferred embodiment of the present invention.
Fig. 3 is a schematic sectional view of the reciprocating motor according to the above preferred embodiment of the present invention.
Fig. 4 is a schematic sectional view of the reciprocating motor according to the first modified embodiment of the above preferred embodiment of the present invention.
Fig. 5 is a perspective view of the reciprocating motor according to a second variation of the above preferred embodiment of the present invention.
Fig. 6 is a schematic sectional view of the reciprocating motor according to the second variation of the above preferred embodiment of the present invention.
Fig. 7 is a schematic sectional view of the reciprocating motor according to the third modified embodiment of the above preferred embodiment of the present invention.
Fig. 8 is a schematic sectional view of the reciprocating motor according to a fourth modified embodiment of the above preferred embodiment of the present invention.
Fig. 9 is a schematic sectional view of the reciprocating motor according to the fifth modified embodiment of the above preferred embodiment of the present invention.
Fig. 10 is a schematic sectional view of the reciprocating motor according to a sixth variation of the above preferred embodiment of the present invention.
Fig. 11 is a schematic sectional view of the reciprocating motor according to a seventh variation of the above preferred embodiment of the present invention.
Fig. 12 is a perspective view of the reciprocating motor according to the second preferred embodiment of the present invention.
Fig. 13 is an exploded view of the reciprocating motor according to the above preferred embodiment of the present invention.
Fig. 14 is a schematic sectional view of the reciprocating motor according to the above preferred embodiment of the present invention.
Fig. 15 is a schematic sectional view of the reciprocating motor according to the first modified embodiment of the above preferred embodiment of the present invention.
Fig. 16 is a perspective view of the reciprocating motor according to the second modified embodiment of the above preferred embodiment of the present invention.
Fig. 17 is a schematic sectional view of the reciprocating motor according to the second variation of the above preferred embodiment of the present invention.
Fig. 18 is a schematic sectional view of the reciprocating motor according to the third modified embodiment of the above preferred embodiment of the present invention.
Fig. 19 is a perspective view of the reciprocating motor according to a fourth modified embodiment of the above-described preferred embodiment of the present invention.
Fig. 20 is an exploded view of the reciprocating motor according to a fourth modified embodiment of the above-described preferred embodiment of the present invention.
Fig. 21 is a schematic sectional view of the reciprocating motor according to the fourth modified embodiment of the above preferred embodiment of the present invention.
Fig. 22 is a schematic sectional view of the reciprocating motor in accordance with the fifth modified embodiment of the preferred embodiment of the present invention.
Fig. 23 is a perspective view of the reciprocating motor according to the third preferred embodiment of the present invention.
Fig. 24 is an exploded view of the reciprocating motor according to the above preferred embodiment of the present invention.
Fig. 25 is a schematic sectional view of the reciprocating motor according to the above preferred embodiment of the present invention.
Fig. 26 is a schematic sectional view of the reciprocating motor according to the first modified embodiment of the above preferred embodiment of the present invention.
Fig. 27 is a schematic sectional view of the reciprocating motor according to the second variation of the above preferred embodiment of the present invention.
Fig. 28 is a perspective view schematically illustrating a reciprocating motor according to a fourth preferred embodiment of the present invention.
Fig. 29 is a perspective view schematically illustrating a reciprocating motor according to a fifth preferred embodiment of the present invention.
Fig. 30 is an exploded view of the electric toothbrush according to the first preferred embodiment of the present invention.
Fig. 31 is a schematic view of an assembly relationship structure of a bracket and a motor bottom cover according to the present invention.
Fig. 32 is a schematic view of an assembly relationship structure of another bracket and a motor bottom cover according to the present invention.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "vertical," "lateral," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for ease of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, the above terms should not be construed as limiting the present invention. It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1 to 3 of the drawings, a
Further, the stator assembly 31 includes at least one permanent magnet 311 to generate a magnetic field, wherein the rotor assembly 32 is further fixed to an iron core 322 of the rotating shaft 321 and a coil 323 wound around the iron core 322, wherein when a current passes through the coil 323, an electromagnetic field is generated, the electromagnetic field interacts with the magnetic field of the stator assembly 31 to rotate the rotating shaft 321, wherein the inner ring 331 of the elastic member 33 is linked to the rotating shaft 321 to form a state in which the inner ring 331 of the elastic member 33 is linked to the rotor assembly 32, wherein the outer end 333 of the elastic member 33 is fixed to the stator assembly 31 in a rotating direction of the rotating shaft 321, so that when the rotating shaft 321 rotates, the elastic member 33 is linked to the rotating shaft 321 to generate a deformation moment, thereby maintaining the rotating shaft 321 to reciprocate within a certain rotating stroke, therefore, in practical applications, the reciprocating motor 30 of the present invention can be used as a power source of an electric toothbrush, that is, as a motor of an electric toothbrush, to achieve the effect of electric tooth brushing, or the reciprocating motor 30 of the present invention can also be used in other small electric appliances requiring reciprocating motion, which is not limited by the present invention.
In this preferred embodiment of the present invention, the reciprocating
In particular, the initial inner diameter of the
It can be understood that, since the initial inner diameter of the
In other words, the
It is worth mentioning that, the
Further, the reciprocating
Preferably, the fixing
Wherein the fixing
It should be noted that the
Further, in the preferred embodiment, the
It should be noted that, in some embodiments of the present invention, the
Further, wherein the
It is understood that, in some embodiments of the present invention, the
It should be noted that the
In addition, it is worth mentioning that the
Preferably, the two
Preferably, the
It should be noted that, in this preferred embodiment, the
It should be noted that the
In particular, in this preferred embodiment, the
It can be understood that, the
It should also be understood that the
As shown in fig. 4, a
Further, the
In particular, the initial inner diameter of the
Further, a fixing
It is worth mentioning that the
Further, the
Correspondingly, the
In this modified embodiment, the structure of the
As shown in fig. 5 to 6, a
Further, the
In particular, the initial inner diameter of the
Further, the fixing
It should be noted that the
Further, the
Correspondingly, the
In the present embodiment, the structure of 30B is the same as that of 30 described above, except that 333B is different from 313B.
As shown in fig. 7, a
Specifically, the initial inner diameter of the
Further, the fixing
It should be noted that the
Further, 31C includes 313C and 314C, 322C and 323C disposed inside the
It should be noted that 321C has a
In this embodiment, the structure of 30C is the same as that of 30 described above, except that the structure and position of 33C are different.
As shown in fig. 8, a reciprocating motor 30D as a fourth modified embodiment is a reciprocating motor 30D, wherein 30D includes a stator set 31D, a rotor set 32D and at least one elastic member 33D, wherein the stator set 31D includes at least one permanent magnet 311D to generate a magnetic field, wherein the rotor set 32D is rotatably disposed on the stator set 31D and includes a rotating shaft 321D, a core 322D fixed to the rotating shaft 321D, and a coil 323D wound on the core 322D, wherein an inner ring 331D of the elastic member 33D is tightly wound and fixed to the rotating shaft 321D to be coupled with the rotating shaft 321D, and an outer end 333D of the elastic member 33D is fixed to the stator set 31D in a rotating direction of the rotating shaft 321D.
Specifically, the initial inner diameter of 331D is set smaller than the diameter of the rotation shaft 321D. Wherein the outer pins 333D are inserted into the insertion holes 312D to form a state in which the outer ends 333D of the elastic members 33D are fixed to the stator pack 31D.
Further, 31D includes a housing 313D and a rear end cap 314D adapted thereto, wherein the core 322D and the coil 323D are disposed within the motor cavity 301D, wherein the receptacle 312D is disposed within the housing 313D, wherein the resilient member 33D is disposed within the motor cavity 301D.
It should be noted that 321D has a front end 3211D and a rear end 3212D opposite to the front end 3211D, wherein the front end 3211D and the rear end 3212D of the rotating shaft 321D are respectively passed through the housing 313D and the rear end cap 314D, in this modified embodiment, the elastic element 33D is disposed at the front end 3211D of 321D inside the motor cavity 301D.
It is understood that in this embodiment, 33D is disposed inside the motor cavity 301D, and the structure of the reciprocating motor 30D is the same as that of the above-described
As shown in fig. 9, a
Specifically, the initial inner diameter of the
It is worth mentioning that the
Further, the
It should be noted that 321E has a
In the present embodiment, the structure of the
It should also be understood that the
As shown in fig. 10, a
Specifically, the initial inner diameters of the
It should be noted that the rotating shaft 321F has a
Further, the 30F includes two fixing
It is worth mentioning that an
In the present embodiment, the structure of the
As shown in fig. 11, a
Specifically, the
It should be mentioned that the rotating shaft 321G has a
Further, the 30G includes two fixing
It should be noted that the
Furthermore, the
In this embodiment, the structure of 30G is the same as that of 30F described above, except that the structures of 33G and 32G are different.
It should also be understood that the two
Referring to fig. 12 to 14 of the drawings, a
Further, the
It should be noted that the
Further, the
Furthermore, the
It should be noted that the
In addition, 33H further extends to a
It is understood that, in the present preferred embodiment, the structure of the
As shown in fig. 15, a reciprocating motor 30I as a first variation of the above preferred embodiment, wherein the reciprocating motor 30I includes a stator set 31I, a rotor set 32I and at least one elastic member 33I, wherein 31I includes at least one permanent magnet 311I to generate a magnetic field, wherein the rotor set 32I is rotatably disposed on the stator set 31I and includes a rotating shaft 321I, an iron core 322I fixed on the rotating shaft 321I and a coil 323I wound on the iron core 322I, wherein an inner ring 331I of the elastic member 33I is tightly wound on the rotating shaft 321I to be linked with the rotating shaft 321I, and wherein an outer end 333I of the elastic member 33I is fixed on the stator set 31I in the rotating direction of the rotating shaft 321I.
Specifically, the inner ring 331I is initially set to have an inner diameter smaller than that of 321I, and is fastened around 321I in a press-fit manner. Further, the motor 30I includes a fixing sleeve 34I, an inner ring 331I sleeved on the 33I, and a rotation shaft 321I.
It is worth mentioning that the outer end 333II of 33I is configured as an outer pin 333I and is inserted into the insertion hole 312I.
Specifically, the rotating shaft 321I has a front end portion 3211I and a rear end portion 3212I opposite to 3211I, wherein 3211I and 3212I are respectively passed through the housing 313I and the
It is understood that, in the present modified embodiment, other structures of the reciprocating motor 30I of this aspect of the present invention are the same as those of the
As shown in fig. 16 and 17, a
Specifically, the initial inner diameter of the
Further, the
It should be noted that the
In addition, it is worth mentioning that the
It is understood that in this embodiment, the
As shown in fig. 18, a
Specifically, the
Further, 30K includes a fixing
It should be noted that the
In addition, the rotating shaft 321K has a
It is to be understood that, in this embodiment, the
As shown in fig. 19 to 21, a
Specifically, the
It should be noted that the
Further, the 30L includes two fixing
It should be noted that the
Furthermore, the
In addition, each of the
It is understood that, in the present embodiment, the other structure of the
As shown in fig. 22, a reciprocating motor 30M according to a fifth modification of the above preferred embodiment, wherein the reciprocating motor 30M includes a stator set 31M, a rotor set 32M and two elastic members 33M, wherein the stator set 31M includes at least one permanent magnet 311M to generate a magnetic field, wherein the permanent magnet 31M is rotatably disposed on the stator set 31M and includes a rotating shaft 321M, an iron core 322M fixed on the rotating shaft 321M, and a coil 323M wound on the rotating shaft 322M, wherein an inner ring 331M of each elastic member 33M is tightly wound around the rotating shaft 321M to be interlocked with the rotating shaft 321M, and an outer end 333M of each elastic member 33M is fixed on the stator set 31M in the rotating direction of the rotating shaft 321M, so that when the rotating shaft 321M rotates, the two elastic members 33M are interlocked with the rotating shaft 321M to generate a deformation moment to perform a reciprocating motion.
Specifically, the inner rings 331M of the elastic members 33M are initially set to have an inner diameter smaller than that of the rotating shaft 321M, respectively, so that the elastic members 33M can be fixed to both ends of the rotating shaft 321M in a press-fit manner, respectively.
It should be noted that the rotating shaft 321M has a front end portion 3211M and a rear end portion 3212M opposite to the front end portion 3211M, wherein the two elastic members 33M are respectively disposed at the front end portion 3211M and the rear end portion 3212M of the rotating shaft 321M and are disposed symmetrically to each other, or it can be understood that the two elastic members 33M are respectively disposed as a right spiral elastic member and a left spiral elastic member, so as to ensure that the directions of the acting forces of the deforming moments generated by the two elastic members 33M on the rotating shaft 321M are consistent when the rotating shaft rotates.
Further, the 30M includes two fixing sleeves 34M respectively sleeved on the inner ring 331M and the rotating shaft 321M.
It should be noted that the outer end 333M of the elastic member 33M is configured as an outer ring 333M, wherein the stator set 31M is configured with two fixing posts 312M, and 333M is inserted into each fixing post 312M.
Further, the 31M includes a housing 313M and a rear end cap 314M adapted to the housing 313M, wherein a motor cavity 301M is formed between the housing 313M and the rear end cap 314M, wherein 322M and 323M are disposed within the motor cavity 301M, wherein two fixing posts 321M are disposed on the housing 313M and the rear end cap 314M, respectively, and wherein two elastic members 33M are disposed on the housing 3211M and the rear end cap 3212M, respectively.
It is worth mentioning that 33M further comprises a middle ring 332M extending between the inner ring 331M and the outer end 333M, wherein the middle ring 332M is configured as a tower spring.
It is understood that, in the present modified embodiment, the other structure of the reciprocating motor 30M is the same as that of the above-described
It should also be understood that the two elastic members 33M of the reciprocating motor 30M may be respectively fixed to the stator pack by means of an external insertion heel jack and an external ring insertion fixing post, in other words, the reciprocating motor 30M includes an elastic member having an external pin and an elastic member having an external ring, wherein the elastic member having an external pin and the elastic member having an external ring may be disposed at either end of the rotating shaft, that is, other modifications of the structure of the reciprocating motor having two elastic members are possible, and the fourth and fifth modified embodiments should not be construed as limiting the present invention.
Referring to fig. 23 to 25 of the drawings, a
Specifically, the initial inner diameter of the
Further, 30N includes a fixing
It is worth mentioning that the rotor set 32N includes two guard frames 324N.
It should be noted that the
Further, the
It should be noted that the
In addition, the
It is understood that, in this preferred embodiment, the other structure of the
As shown in fig. 26, a reciprocating motor 30O as a first variation of the above preferred embodiment, wherein 30O includes a stator assembly 31O, a rotor assembly 32O and at least one elastic member 33O, wherein 31O includes at least one permanent magnet 311O to generate a magnetic field, wherein 32O is rotatably disposed on 31O and includes a rotating shaft 321O, an iron core 322O fixed to the rotating shaft 321O and a coil 323O wound around the iron core 322O, wherein an inner ring 331O of the elastic member 33O is tightly wound around and coupled to the rotating shaft 321O, and wherein an outer end 333O of the elastic member 33O is fixed to the stator assembly 31O in a rotating direction of the rotating shaft 321O, so that when 321O rotates, the elastic member 33O is coupled to the rotating shaft 321O to generate a deforming moment to reciprocate.
Specifically, the initial inner diameter of the inner ring 331O is set to be smaller than the diameter of the rotating shaft 321O, so that the inner ring 331O can be tightly wound and fixed on the rotating shaft 321O in a press-fit manner, thereby forming a state in which the inner ring 331O is interlocked with the rotating shaft 321O.
Further, the 30O includes a fixing sleeve 34O and is sleeved on the inner ring 331O and the rotating shaft 321O.
It should be noted that the outer end 333O of the elastic element 33O is configured as an outer pin 333O, and the stator assembly 31O is configured with an insertion hole 312O, wherein 333O is inserted into the insertion hole 312O to form a state of being fixed to the stator assembly 31O.
Specifically, the rotating shaft 321O has a front end portion 3211O and an opposite rear end portion 3212O, wherein the front end portion 3211O and the rear end portion 3212O are respectively passed through the casing 313O and the rear end cap 314O, and in this modified embodiment, 33O is disposed at the rear end portion 3212O outside the motor cavity 301O, so as to avoid interference with the coil 323O.
In this embodiment, the structure of 30O is the same as that of 30N described above except that the position of 33O is different.
As shown in fig. 27, a
Specifically, the initial inner diameter of the
It should be noted that the
Further, the
It should be noted that the
Furthermore, the
In addition, each of the
It is understood that, in this modified embodiment, the
As shown in fig. 28, a
Particularly, the
Further, the connection post 3213R is provided with a mounting
It can be understood that, when the
It should be noted that the connection post 3213R may be disposed at any end of the
It should be noted that the
It should be understood that, in this preferred embodiment, the
As shown in fig. 29, a
Specifically, the
It should be noted that the
Specifically, the
It should be understood that, in the present embodiment, the other structure of the
Referring to fig. 30 of the drawings, there is shown an
Further, the sealing
Wherein 50 is linked to the
In addition, the sealing
It is to be understood that, according to the different shapes of the
That is, when the
It should be understood that the height and width of the
Further, the electric toothbrush further includes a
Preferably, the
Further, the
There are two main designs for the assembly relationship between the motor and the bracket (for mounting the battery and the circuit board) in the electric toothbrush product of the present invention: fig. 31 and 32 are schematic views of the assembly relationship between the two brackets and the motor bottom cover, respectively.
In fig. 31, the
In fig. 32, four
Meanwhile, in order to reduce the influence of the mechanical vibration generated by the motor during operation on the use of the toothbrush, the invention pastes a material (such as foam) with a shock absorption function on the surface of the motor shell, and the specific structure is shown in figure 44.
It can be understood that, in a practical application, the elastic member can be directly assembled on a conventional rotating electric machine by the manufacturing method of the reciprocating electric machine, so as to facilitate the practical production of the reciprocating electric machine, wherein the reciprocating electric machine having stable performance, simple structure, small volume and long service life can be manufactured by the manufacturing method of the reciprocating electric machine.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.
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