Full-automatic bolt cleaning equipment

文档序号:1528043 发布日期:2020-02-14 浏览:18次 中文

阅读说明:本技术 一种全自动螺栓清洗设备 (Full-automatic bolt cleaning equipment ) 是由 郑跃中 于 2019-12-23 设计创作,主要内容包括:本发明公开了一种全自动螺栓清洗设备,包括设备外壳、第一传送带、第二传输带、漂洗池、支架、循环喷淋机构、进水机构、压缩气泵、气流管道和喷气头,与现有技术相比,本发明结构简单,设计合理,能够实现螺栓清洗的自动化,省时省力,增加生产效率的同时不会影响螺纹精度和螺栓尺寸,值得推广。(The invention discloses full-automatic bolt cleaning equipment which comprises an equipment shell, a first conveying belt, a second conveying belt, a rinsing pool, a support, a circulating spraying mechanism, a water inlet mechanism, a compressed air pump, an air flow pipeline and an air nozzle.)

1. The utility model provides a full-automatic bolt cleaning equipment which characterized in that: the device comprises an equipment shell (1), a first conveying belt (2), a second conveying belt (3), a rinsing pool (4), a support (5), a circulating spraying mechanism (6), a water inlet mechanism (7), a compressed air pump (8), an air flow pipeline (9) and an air nozzle (10), wherein the first conveying belt (2) and the second conveying belt (3) are arranged inside the equipment shell (1), the second conveying belt (3) is positioned at the lower right side of the first conveying belt (2), the rinsing pool (4) is also arranged inside the equipment shell (1), the support (5) is arranged at the bottom of the rinsing pool (4), the left end of the second conveying belt (3) is positioned inside the rinsing pool (4), the circulating spraying mechanism (6) is arranged at the left side of the rinsing pool (4), the water inlet mechanism (7) is arranged at the lower right side of the rinsing pool (4), the compressed air pump (8) is arranged at the top of the equipment shell (1), be equipped with air flow pipeline (9) on compressed air pump (8), the end of air flow pipeline (9) is equipped with jet head (10), jet head (10) are located second transmission band (3) top.

2. The full-automatic bolt cleaning equipment according to claim 1, characterized in that: the front of equipment shell (1) is equipped with a plurality of movable bin doors (12) that have handle (11), the quantity of movable bin door (12) is 3, every movable bin door (12) top is equipped with observation window (13), the positive left end of equipment shell (1) is equipped with control panel (14), the bottom of equipment shell (1) is equipped with base support (15).

3. The full-automatic bolt cleaning equipment according to claim 1, characterized in that: first conveyer belt (2) and second conveyer belt (3) are the wire side conveyer belt, first conveyer belt (2) upper left side is equipped with baffle (21), the top welding of baffle (21) is on the inner wall of equipment shell (1), second conveyer belt (3) are the syllogic structure, the third section and first conveyer belt (2) of second conveyer belt (3) flush.

4. The full-automatic bolt cleaning equipment according to claim 3, characterized in that: be equipped with first slope (41) and second slope (42) on the left and right sides wall of rinsing pond (4) respectively, the inclination of second slope (42) is the same with the second section inclination of second transmission band (3), be equipped with electric heating pipe (43) and liquid level alarm (44) on the inner wall of rinsing pond (4), rinsing pond (4) tank bottom center department is equipped with open slot (45), inside ultrasonic emitter (46) that is equipped with of open slot (45).

5. The full-automatic bolt cleaning equipment according to claim 4, characterized in that: circulating spray mechanism (6) include first water pipe (61), filter (62), second water pipe (63), booster pump (64), third water pipe (65) and shower head (66), first water pipe (61) links to each other filter (62) and the left end of rinsing pond (4), be equipped with second water pipe (63) between filter (62) and booster pump (64), be equipped with third water pipe (65) between booster pump (64) and shower head (66), shower head (66) are located first conveyer belt (2) top, the left end of shower head (66) is no longer than the left end of first slope (41).

6. The full-automatic bolt cleaning equipment according to claim 1, characterized in that: the water inlet mechanism (7) comprises a water inlet pump (71), a fourth water pipe (72), a fifth water pipe (73) and a one-way valve (74), the fourth water pipe (72) connected with an external water source is arranged at the right end of the water inlet pump (71), the fifth water pipe (73) is arranged between the water inlet pump (71) and the right end of the rinsing pool (4), and the one-way valve (74) is arranged on the fifth water pipe (73).

7. The full-automatic bolt cleaning equipment according to claim 1, characterized in that: the air nozzle is characterized in that the air nozzle (10) is located right above a second section of the second conveying belt (3), the inclination of the lower edge of the air nozzle (10) is the same as that of the second section of the second conveying belt (3), a plurality of fixing columns (101) are welded on the top surface and the side face of the air nozzle (10), and the front end and the rear end of each fixing column (101) are connected with the inner wall of the device shell (1).

[ technical field ] A method for producing a semiconductor device

The invention relates to the technical field of fasteners, in particular to full-automatic bolt cleaning equipment.

[ background of the invention ]

Bolt: mechanical parts, cylindrical threaded fasteners fitted with nuts. A fastener consisting of a head part and a screw (a cylinder with external threads) needs to be matched with a nut and is used for fastening and connecting two parts with through holes.

Present bolt is after the thread rolling process, and the one deck coolant oil often can be adhered to on the bolt surface, if do not wash, then can influence subsequent processingquality greatly, and then influence the finished product quality of bolt, and current belt cleaning device is mostly the stirring belt cleaning device who has the stirring leaf, though the cleaning performance is better, nevertheless has following problem yet: firstly, the operation steps of feeding and discharging of the stirring device are multiple, certain labor time of workers can be occupied, and the yield is further influenced; secondly, in the process of using the stirring device, the bolt is easy to collide with the stirring blade, which affects the precision of the thread and the size of the bolt, so that a full-automatic bolt cleaning device is needed.

[ summary of the invention ]

The invention aims to solve the problems in the prior art, and provides full-automatic bolt cleaning equipment which is simple in structure, reasonable in design, capable of realizing automation of bolt cleaning, time-saving and labor-saving, does not affect thread precision and bolt size while increasing production efficiency, and is worthy of popularization.

In order to achieve the purpose, the invention provides full-automatic bolt cleaning equipment which comprises an equipment shell, a first conveying belt, a second conveying belt, a rinsing pool, a bracket, a circulating spraying mechanism, a water inlet mechanism, a compressed air pump, an air flow pipeline and an air nozzle, a first conveyor belt and a second conveyor belt are arranged inside the equipment shell, the second conveyor belt is positioned at the lower right side of the first conveyor belt, a rinsing pool is also arranged in the equipment shell, a bracket is arranged at the bottom of the rinsing pool, the left end of the second conveying belt is positioned in the rinsing pool, a circulating spraying mechanism is arranged on the left side of the rinsing tank, a water inlet mechanism is arranged on the right lower side of the rinsing tank, the top of equipment shell is equipped with compressed air pump, be equipped with the air current pipeline on the compressed air pump, the end of air current pipeline is equipped with the jet-propelled head, the jet-propelled head is located second transmission band top.

Preferably, the front of the equipment shell is provided with a plurality of movable bin doors with handles, the number of the movable bin doors is 3, an observation window is arranged above each movable bin door, the left end of the front of the equipment shell is provided with a control panel, and the bottom of the equipment shell is provided with a base support.

Preferably, the first conveying belt and the second conveying belt are mesh conveying belts, a baffle is arranged above the left side of the first conveying belt, the top of the baffle is welded to the inner wall of the equipment shell, the second conveying belt is of a three-section structure, and the third section of the second conveying belt is flush with the first conveying belt.

Preferably, the left side wall and the right side wall of the rinsing tank are respectively provided with a first slope and a second slope, the slope of the second slope is the same as the slope of the second section of the second conveying belt, the inner wall of the rinsing tank is provided with an electric heating pipe and a liquid level alarm, the center of the bottom of the rinsing tank is provided with an open slot, and an ultrasonic transmitter is arranged inside the open slot.

Preferably, the circulating spraying mechanism comprises a first water pipe, a filter, a second water pipe, a pressurized water pump, a third water pipe and a spraying head, the filter is connected with the left end of the rinsing pool through the first water pipe, the second water pipe is arranged between the filter and the pressurized water pump, the third water pipe is arranged between the pressurized water pump and the spraying head, the spraying head is located above the first conveyor belt, and the left end of the spraying head is not more than the left end of the first slope.

Preferably, the water inlet mechanism comprises a water inlet pump, a fourth water pipe, a fifth water pipe and a one-way valve, the fourth water pipe connected with an external water source is arranged at the right end of the water inlet pump, the fifth water pipe is arranged between the water inlet pump and the right end of the rinsing pool, and the one-way valve is arranged on the fifth water pipe.

Preferably, the air nozzle is positioned right above the second section of the second conveying belt, the inclination of the lower edge of the air nozzle is the same as that of the second section of the second conveying belt, a plurality of fixing columns are welded to the top surface and the side surface of the air nozzle, and the front end and the rear end of each fixing column are connected with the inner wall of the device shell.

The invention has the beneficial effects that:

the full-automatic bolt feeding and discharging device is simple in structure and reasonable in design, and realizes full-automatic bolt feeding and discharging, spraying, rinsing and blow-drying operations while the bolts are fed and discharged in a full-automatic mode by arranging the first conveying belt, the second conveying belt, the rinsing tank, the circulating spraying mechanism, the compression air pump, the airflow pipeline and the air nozzle, manual feeding and discharging of workers are not needed, time and labor are saved, and production efficiency is greatly improved; the rinsing liquid in the rinsing pool is heated by arranging the electric heating pipe and the ultrasonic transmitter, and the cleaning effect of the ultrasonic wave is utilized, so that the cleaning effect of the ultrasonic washing machine is enhanced; by arranging the liquid level alarm and the water inlet mechanism, the liquid level of the rinsing pool is monitored in real time, and meanwhile, the automatic liquid supply is carried out by matching with the water inlet mechanism, so that the real-time monitoring of workers is not needed, and the labor burden of the workers is reduced; through the mode that sets up the baffle, the first conveyer belt of cooperation is with the bolt raw materials shakeout of entering device, avoids the bolt pile together, influences subsequent cleaning performance that sprays.

[ description of the drawings ]

Fig. 1 is a schematic view of the internal structure of a full-automatic bolt cleaning device according to the present invention.

Fig. 2 is a front view of a fully automatic bolt cleaning apparatus of the present invention.

In the figure: 1-equipment shell, 11-handle, 12-movable bin gate, 13-observation window, 14-control panel, 15-bottom bracket, 2-first conveyor belt, 21-baffle, 3-second conveyor belt, 4-rinsing pool, 41-first slope, 42-second slope, 43-electric heating pipe, 44-liquid level alarm, 45-open slot, 46-ultrasonic emitter, 5-bracket, 6-circulating spray mechanism, 61-first water pipe, 62-filter, 63-second water pipe, 64-pressurized water pump, 65-third water pipe, 66-spray head, 7-water inlet mechanism, 71-water inlet pump, 72-fourth water pipe, 73-fifth water pipe, 74-one-way valve, 8-compressed air pump, 9-airflow pipeline, 10-air nozzle and 101-fixed column.

[ detailed description ] embodiments

Referring to the attached drawings, the full-automatic bolt cleaning equipment comprises an equipment shell 1, a first conveyor belt 2, a second conveyor belt 3, a rinsing pool 4, a support 5, a circulating spray mechanism 6, a water inlet mechanism 7, a compressed air pump 8, an air flow pipeline 9 and an air jet head 10, wherein the first conveyor belt 2 and the second conveyor belt 3 are arranged inside the equipment shell 1, the second conveyor belt 3 is positioned at the lower right side of the first conveyor belt 2, the rinsing pool 4 is also arranged inside the equipment shell 1, the support 5 is arranged at the bottom of the rinsing pool 4, the left end of the second conveyor belt 3 is positioned inside the rinsing pool 4, the circulating spray mechanism 6 is arranged at the left side of the rinsing pool 4, the water inlet mechanism 7 is arranged at the lower right side of the rinsing pool 4, the compressed air pump 8 is arranged at the top of the equipment shell 1, the air flow pipeline 9 is arranged on the compressed air pump 8, and the air jet head 10 is arranged at the tail end of the, the showerhead 10 is positioned above the second conveyor 3.

The front of the equipment shell 1 is provided with a plurality of movable bin doors 12 with handles 11, the number of the movable bin doors 12 is 3, an observation window 13 is arranged above each movable bin door 12, the left end of the front of the equipment shell 1 is provided with a control panel 14, and the bottom of the equipment shell 1 is provided with a base support 15.

The first conveying belt 2 and the second conveying belt 3 are mesh conveying belts, a baffle 21 is arranged above the left side of the first conveying belt 2, the top of the baffle 21 is welded on the inner wall of the equipment shell 1, the second conveying belt 3 is of a three-section structure, and the third section of the second conveying belt 3 is flush with the first conveying belt 2.

The utility model discloses a rinsing pond 4, including rinsing pond 4, the inner wall of rinsing pond 4 is equipped with electric heating pipe 43, wherein, be equipped with first slope 41 and second slope 42 on the left and right sides wall of rinsing pond 4 respectively, the inclination of second slope 42 is the same with the second section inclination of second transmission band 3, be equipped with electric heating pipe 44 and liquid level alarm 44 on the inner wall of rinsing pond 4, rinsing pond 4 tank bottom center department is equipped with open slot 45, inside ultrasonic emitter 46 that is equipped with of open slot 45.

The circulating spraying mechanism 6 comprises a first water pipe 61, a filter 62, a second water pipe 63, a pressurized water pump 64, a third water pipe 65 and a spraying head 66, the filter 62 is connected with the left end of the rinsing pool 4 through the first water pipe 61, the second water pipe 63 is arranged between the filter 62 and the pressurized water pump 64, the third water pipe 65 is arranged between the pressurized water pump 64 and the spraying head 66, the spraying head 66 is positioned above the first conveyor belt 2, and the left end of the spraying head 66 is not more than the left end of the first slope 41.

The water inlet mechanism 7 comprises a water inlet pump 71, a fourth water pipe 72, a fifth water pipe 73 and a one-way valve 74, the fourth water pipe 72 connected with an external water source is arranged at the right end of the water inlet pump 71, the fifth water pipe 73 is arranged between the water inlet pump 71 and the right end of the rinsing tank 4, and the one-way valve 74 is arranged on the fifth water pipe 73.

The air nozzle 10 is located right above the second section of the second conveying belt 3, the inclination of the lower edge of the air nozzle 10 is the same as that of the second section of the second conveying belt 3, a plurality of fixing columns 101 are welded to the top surface and the side face of the air nozzle 10, and the front end and the rear end of each fixing column 101 are connected with the inner wall of the device shell 1.

The working process of the invention is as follows:

in the working process of the full-automatic bolt cleaning equipment, the device can be started through the control panel 14, the water inlet pump 71 is started, clean water is injected into the rinsing pool 4, the electric heating pipe 43, the ultrasonic emitter 46, the liquid adding water pump 64 and the compressed air pump 8 are started, the first conveyor belt 2 and the second conveyor belt 3 are started, bolts are placed on the first conveyor belt 2, the bolts are sequentially sprayed, rinsed and dried along the first conveyor belt 2 and the second conveyor belt 3, and finally conveyed out from the right end of the second conveyor belt 3 to finish cleaning, compared with the prior art, the full-automatic bolt cleaning equipment has the advantages that the structure is simple, the design is reasonable, the full-automatic bolt cleaning equipment can be realized by arranging the first conveyor belt 2, the second conveyor belt 3, the rinsing pool 4, the circulating spraying mechanism 6, the compressed air pump 8, the air flow pipeline 9 and the air nozzle 10, and simultaneously the bolts are sprayed, rinsing and blow-drying operations are performed, manual feeding and discharging by workers are not needed, time and labor are saved, and production efficiency is greatly improved; the rinsing liquid in the rinsing tank 4 is heated by arranging the electric heating pipe 43 and the ultrasonic emitter 46, and the cleaning effect of the ultrasonic wave is utilized, so that the cleaning effect of the ultrasonic washing machine is enhanced; by arranging the liquid level alarm 44 and the water inlet mechanism 7, the liquid level of the rinsing tank 4 is monitored in real time, and meanwhile, automatic liquid supply is carried out by matching with the water inlet mechanism 7, so that real-time monitoring of workers is not needed, and the labor burden of the workers is reduced; through the mode that sets up baffle 21, the first conveyer belt 2 of cooperation is with the bolt raw materials shakeout of entering device, avoids the bolt pile together, influences subsequent cleaning performance that sprays.

The above embodiments are illustrative of the present invention, and are not intended to limit the present invention, and any simple modifications of the present invention are within the scope of the present invention.

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