Paper sheet separating pad and image forming apparatus
阅读说明:本技术 纸页类分离垫和图像形成装置 (Paper sheet separating pad and image forming apparatus ) 是由 小西宽文 西本宗宏 奥野雄大 峯章弘 市毛秀俊 于 2019-07-17 设计创作,主要内容包括:本发明提供一种纸页类分离垫以及包含该纸页类分离垫的图像形成装置,从纸粉未蓄积在接触面的使用初期起直到反复进行供纸而使纸粉蓄积在该接触面之后的长时间内,分离性能及供纸性能持续良好,能够在不会发生重送或供纸不良的情况下将纸页类持续稳定地向图像形成装置中进行供纸。纸页类分离垫(1)包含由热塑性弹性体构成的与纸页类接触的接触面(2),该接触面(2)被厚度为3μm以上的氧化膜(4)覆盖,该氧化膜(4)由上述热塑性弹性体的氧化物构成。图像形成装置包含该纸页类分离垫(1)。(The invention provides a paper sheet separating pad and an image forming apparatus including the same, which can continuously and stably feed paper sheets to an image forming apparatus without double feed or poor paper feed, and which has good separating performance and paper feed performance for a long time after paper powder is repeatedly fed from the initial stage of use until the paper powder is accumulated on a contact surface. The paper sheet separation pad (1) comprises a contact surface (2) which is formed by a thermoplastic elastomer and is in contact with the paper sheets, the contact surface (2) is covered by an oxide film (4) with the thickness of more than 3 mu m, and the oxide film (4) is formed by the oxide of the thermoplastic elastomer. The image forming apparatus includes the paper sheet separating pad (1).)
1. A paper sheet separation pad comprising a contact surface that contacts paper sheets, wherein at least the contact surface is formed of a thermoplastic elastomer and is covered with an oxide film having a thickness of 3 [ mu ] m or more, the oxide film being formed of an oxide of the thermoplastic elastomer.
2. The paper sheet separating pad according to claim 1, wherein the thermoplastic elastomer is at least one selected from the group consisting of polyester-based thermoplastic elastomers and polyurethane-based thermoplastic elastomers.
3. The paper sheet separating pad according to claim 1 or 2, wherein the thickness of the oxide film is 10 μm or less.
4. An image forming apparatus comprising the paper sheet separation pad according to any one of claims 1 to 3.
Technical Field
The present invention relates to a paper sheet separating pad constituting a paper feeding mechanism for separating a plurality of stacked paper sheets one by one and feeding them, and an image forming apparatus including the paper sheet separating pad.
Background
Image forming apparatuses such as laser printers, electrostatic copiers, plain paper facsimile machines, and multifunction machines thereof are provided with a paper feed mechanism.
The paper feeding mechanism is a mechanism for preventing so-called double feed in which paper sheets stacked and stored in a paper feeding cassette or a paper feeding tray of the image forming apparatus are erroneously fed in a state of being overlapped by 2 or more sheets, and separating and feeding the paper sheets one by one to the image forming apparatus.
The paper feeding mechanism is configured by, for example, combining a paper feeding roller and a paper sheet separation pad.
As the paper sheet separation pad constituting the paper feeding mechanism, for example, a flat paper sheet separation pad made of a thermoplastic elastomer or the like having one surface (upper surface) thereof as a contact surface with the paper feeding roller or the paper sheets is used (see
The paper sheet separation pad is disposed in the vicinity of the paper feed cassette or the paper feed tray, for example, in a state where the contact surface can contact the outer peripheral surface of the paper feed roller from below the paper feed roller.
The paper feed roller is disposed above the paper feed cassette or the paper feed tray, for example, in a state in which the outer peripheral surface thereof can contact the upper surface of the uppermost 1 st paper sheet stacked and stored in the paper feed cassette or the paper feed tray and the contact surface of the paper sheet separation pad.
When the paper feed roller is rotated in a state where the outer peripheral surface is brought into contact with the upper surface of the 1 st paper sheet and the contact surface of the paper sheet separation pad by a predetermined load such as an elastic force of a spring, the 1 st paper sheet is fed from the paper feed cassette or the paper feed tray.
At this time, there are the following cases: not only the 1 st sheet but also 2 or more sheets including the 2 nd or less sheets are fed from the sheet feeding cassette or the sheet feeding tray in a stacked state.
However, among the overlapped sheets, the forward feeding of the sheets other than the 1 st sheet and not more than the 2 nd sheet which are in direct contact with the sheet feeding roller is suppressed by the frictional force of the sheet separating pad.
Then, only the 1 st sheet directly contacting the paper feed roller is separated from the 2 nd or less sheets, and the paper is fed into the image forming apparatus by the rotation of the paper feed roller.
Disclosure of Invention
Problems to be solved by the invention
The paper sheet separation pad is required to have excellent paper feed performance, which is a characteristic opposite to the above-described separation performance, in addition to excellent separation performance of the paper sheets, that is, to be able to stably feed only 1 paper sheet by rotation of the paper feed roller without causing a paper feed failure.
In addition, in the paper sheet separating pad, it is considered that the key for stabilizing the above-described separation performance and paper feed performance is: even when a plurality of sheets are continuously fed, the surface state of the contact surface, particularly the friction coefficient, does not change greatly.
However, in the actual paper sheet separating pad, there are cases where: by repeating the feeding of the paper sheets, paper dust and the like generated from the paper sheets are accumulated on the contact surface to gradually decrease the friction coefficient, and accordingly, the separation performance of the paper sheets is gradually decreased, and finally, the double feed occurs.
In addition, in order to improve the separation performance of an actual paper-sheet separation pad, the friction coefficient in the initial stage of use is often higher than the range suitable for paper-sheet feeding, and in this case, there are cases where: in particular, only 1 sheet of paper cannot be stably fed, and a paper feed failure occurs.
The invention provides a paper sheet separating pad which can continuously and stably feed paper sheets to an image forming apparatus without double feed or poor paper feed for a long time from the initial stage of use when paper dust is not accumulated on a contact surface until paper dust is accumulated on the contact surface after paper feed is repeated.
In addition, the invention aims to provide an image forming device comprising the paper sheet separation pad.
Means for solving the problems
The present invention relates to a paper sheet separation pad comprising a contact surface that contacts a paper sheet, wherein at least the contact surface is formed of a thermoplastic elastomer, and the contact surface is covered with an oxide film having a thickness of 3 μm or more, the oxide film being formed of an oxide of the thermoplastic elastomer.
The present invention also relates to an image forming apparatus including the paper sheet separating pad of the present invention.
Effects of the invention
According to the present invention, it is possible to provide a paper sheet separating pad which can continuously and stably feed paper sheets to an image forming apparatus without causing double feed or a paper feed failure, while maintaining good separation performance and paper feed performance for a long period of time from an initial stage of use when paper dust is not accumulated on a contact surface until paper dust is accumulated on the contact surface after paper feed is repeated.
Further, according to the present invention, an image forming apparatus including the paper sheet separating pad can be provided.
Drawings
Fig. 1 is a perspective view showing an appearance of an embodiment of a paper sheet separating pad according to the present invention.
Fig. 2 is a schematic cross-sectional view showing an example of a paper feeding mechanism including the paper sheet separating pad of the present invention.
Fig. 3 (a) and (b) are diagrams illustrating a mechanism by which paper sheets can be fed or separated by a paper feed mechanism including a paper feed roller and a paper sheet separation pad.
Fig. 4 is a diagram illustrating the principle of measuring the thickness of the oxide film formed on the contact surface of the paper-sheet separation pad by the nanoindentation method.
Fig. 5 is a diagram illustrating an outline of an apparatus for performing a wear test in which an oxide film formed on a contact surface of a paper-sheet separating pad is worn by friction with paper-sheets.
Detailed Description
Separating pad for paper sheets
The paper sheet separation pad of the present invention is characterized in that at least the contact surface is formed of a thermoplastic elastomer, and the contact surface is covered with an oxide film having a thickness of 3 μm or more, the oxide film being formed of an oxide of the thermoplastic elastomer.
In the present invention, for example, the friction coefficient of the contact surface before being covered with the oxide film, which is made of a thermoplastic elastomer, is set to be higher than a range suitable for separation or feeding of paper sheets, or set to be high in a range suitable for separation or feeding of paper sheets, as in the conventional case.
The contact surface is covered with an oxide film having a small friction coefficient and a thickness of 3 μm or more, which is made of an oxide of a thermoplastic elastomer, so that the friction coefficient of the contact surface is adjusted to a range suitable for separation of paper sheets or paper feeding.
When paper feeding of paper sheets is started by rotating the paper feeding roller in this state, the oxidation film gradually wears due to friction between the paper feeding roller and the paper sheets as paper feeding is repeated, and the friction coefficient of the contact surface tends to increase.
However, since the paper dust is gradually accumulated on the contact surface in parallel with the abrasion of the oxide film, the accumulated paper dust suppresses a rapid increase in the friction coefficient, and the friction coefficient of the contact surface is maintained in a range suitable for the separation of the paper sheets or the paper feeding.
Therefore, according to the paper-sheet separating pad of the present invention, the friction coefficient of the contact surface can be maintained in a range suitable for separating paper sheets or feeding paper continuously for a long time from the initial stage of use when paper dust is not accumulated on the contact surface until paper dust is accumulated on the contact surface by repeating paper feeding.
Thus, the separation performance and the paper feeding performance can be maintained for a long period of time, and paper can be fed to the image forming apparatus stably and continuously without double feeding or paper feeding failure.
Fig. 1 is a perspective view showing an appearance of an embodiment of a paper sheet separating pad according to the present invention.
Referring to fig. 1, the entire paper-
That is, the paper-sheet separating
In the paper-sheet separating
As the thermoplastic elastomer, for example, at least one selected from the group consisting of a polyester-based thermoplastic elastomer and a polyurethane-based thermoplastic elastomer can be used.
In addition, for example, a filler such as titanium oxide or carbon black may be contained in the thermoplastic elastomer in order to adjust the hardness, the friction coefficient of the
As shown enlarged in fig. 1, the
The thickness of the
If the thickness of the
Therefore, particularly at the initial stage of use of the paper-sheet separating
On the other hand, by setting the thickness of the
In particular, in the initial stage of use of the paper-sheet separating
As described above, by making the friction coefficient increase due to the abrasion of the
Therefore, the paper sheets can be continuously and stably fed to the image forming apparatus without double feed or a paper feed failure occurring for a long time from the start of use.
The thickness of the
As described later, the
That is, in order to form the
In addition, the time and energy consumption required for forming the
In contrast, by setting the thickness of the
In the present invention, by setting the thickness of the
That is, the greater the thickness of the
The paper
In order to set the thickness of the oxide film formed on the
The cumulative light amount is obtained by a product of the irradiation intensity per unit area of the ultraviolet light irradiated to one surface of the
The thickness of the
The range of the accumulated light amount may be set according to the kind of the thermoplastic elastomer constituting the
Wherein the accumulated light amount is preferably 1000mJ/cm in this range2The concentration is preferably 500mJ/cm2The following.
Even if the cumulative light amount exceeds this range, the above effect cannot be obtained, and in addition, when the
On the other hand, by setting the cumulative light amount to the above range, the
Fig. 2 is a schematic cross-sectional view showing an example of a paper feeding mechanism incorporating the paper-sheet separation pad of the present invention.
Referring to fig. 1 and 2, the
The paper-
The paper feed roller 7 is disposed above the paper feed cassette or the paper feed tray in a state where the outer
Examples of the rubber forming the outer
In order to feed paper to the image forming apparatus by using the
Therefore, for example, the spring may be provided on the paper feed roller 7 side, on the paper feed cassette or the paper feed tray side, and on the paper
The springs may be provided on the paper feed roller 7 side, the paper feed cassette or the paper feed tray side, and the paper
The paper feed roller 7 in the contact state is rotated in a direction indicated by an arrow of a one-dot chain line in the figure.
In this way, the uppermost 1 st sheet P contacted by the outer
At this time, as described above, the paper sheets may be fed from the paper feed cassette or the paper feed tray in a double feed state, that is, in a state where 2 sheets or 3 sheets are overlapped, and in this case, the forward feed of the paper sheets P of the 2 nd or less is suppressed by the friction force of the
Therefore, only the 1 st sheet directly contacting the outer
Fig. 3 (a) and (b) are diagrams illustrating a mechanism by which paper sheets can be fed or separated by a paper feed mechanism including a paper feed roller and a paper sheet separation pad.
In these figures, the friction coefficient of the outer
In the drawings, white arrows indicate the feeding direction of the paper sheets P.
First, referring to fig. 3 (a), when only 1 sheet of paper P is fed between the outer
In this state, a frictional force μ S × F is generated between the paper sheet P and the
In this case, even if the friction coefficients μ R and μ S differ by a small amount, or μ R ═ μ S, or μ R < μ S, the paper feeding failure of the paper sheet P may occur.
That is, since the frictional force μ R × F is equal to or smaller than the frictional force μ S × F, the paper sheets P cannot be smoothly fed at a predetermined speed or cannot be fed at all.
On the other hand, if μ R > μ S and μ R is sufficiently large, the frictional force μ R × F can be made significantly larger than the frictional force μ S × F.
Therefore, the paper-sheets P can be smoothly fed into the image forming apparatus at a predetermined speed as indicated by white arrows in the figure against the frictional force μ S × F in accordance with the rotation of the paper feed roller 7.
As described above, in the present invention, the
Therefore, the above-described conditions can be satisfied by combining the paper
That is, if μ R > μ S can be set and μ R is sufficiently large, the paper-sheets P can be smoothly fed to the image forming apparatus at a predetermined speed in accordance with the rotation of the paper-feeding roller 7.
Referring to fig. 3 (b), when 2 sheets of paper P are stacked and fed between the outer
In the same manner as described above, a frictional force μ R × F is generated between the outer
However, the friction coefficient μ P between the paper sheets is generally smaller than the friction coefficient μ R with respect to the outer
Therefore, the friction force μ P × F between the paper sheets is also smaller than the friction forces μ R × F and μ S × F.
Thus, when the paper feed roller 7 is rotated, the 1 st (upper side in the figure) paper-sheet P directly contacting the outer
However, as described above, the coefficient of friction μ S with respect to the
As a result, only the 1 st sheet P and the 2 nd sheet P are separated from each other, and the sheet is fed into the image forming apparatus by the rotation of the sheet feed roller 7.
The behavior of the 2 nd sheet P after the 1 st sheet P is fed is shown in fig. 3 (a).
That is, with respect to only 1 sheet P of the 2 nd sheet, since the frictional force μ R × F is significantly larger than the frictional force μ S × F at the time of the next sheet feeding, the sheet can be smoothly fed into the image forming apparatus at a predetermined speed with the rotation of the sheet feeding roller 7.
In addition, as the paper sheet P, generally, a substantially homogeneous paper sheet is repeatedly used.
Therefore, even if a plurality of sheets of paper-sheets P are stacked and fed between the outer
Therefore, although the figure shows a case where 2 sheets of paper sheets P are stacked, even in a case where 3 or more sheets of paper sheets P are stacked, the behavior of each sheet P is the same.
In order to set the friction coefficient μ S of the
The specific range of the friction coefficient μ S of the
The range can be set arbitrarily according to the rotation speed of the paper feed roller 7 combined with the paper-
For example, according to the study of the inventors, the friction coefficient μ S of the
The friction coefficient of the
Therefore, in the paper
If the friction coefficient μ S is less than this range, the paper sheet separating performance is insufficient, and particularly, the paper
As described above, the friction coefficient μ S of the
Therefore, when the
In addition, the time and energy consumption required for forming the
On the other hand, if the friction coefficient μ S is larger than the above range, it is difficult to stably feed only 1 sheet of paper particularly in the initial stage of use of the paper-
On the other hand, when the friction coefficient μ S of the
Further, by making a balance between an increase in the friction coefficient due to abrasion of the
That is, the friction coefficient μ S of the
Therefore, the paper sheets can be continuously and stably fed to the image forming apparatus without double feed or a paper feed failure occurring for a long time from the start of use.
The thickness, planar shape, and the like of the paper
Among them, the thickness of the paper
In the illustrated example, the paper-
< image Forming apparatus >
The image forming apparatus of the present invention is characterized by including the paper sheet separating pad of the present invention.
Specifically, the image forming apparatus of the present invention is configured by mounting a paper feeding mechanism configured by combining the paper sheet separating pad of the present invention with a paper feeding roller or the like shown in fig. 2.
As described above, the image forming apparatus of the present invention includes various image forming apparatuses using an electrophotographic method, such as a laser printer, an electrostatic copier, a plain paper facsimile machine, or a multifunction machine thereof.
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