Insulating attaching type bonding process method for pole body of magnetic pole of large motor rotor
阅读说明：本技术 一种大型电机转子磁极极身绝缘贴附式粘接的工艺方法 (Insulating attaching type bonding process method for pole body of magnetic pole of large motor rotor ) 是由 王文天 李伟刚 王照森 袁外明 王祺 王天烁 王文彪 王崇光 王景 李英凯 王子 于 2019-12-03 设计创作，主要内容包括：本发明公开一种大型电机转子磁极极身绝缘贴附式粘接的工艺方法。是大型电机转子磁极极身绝缘粘接方法上的革新,通过对磁极冲片间棱隙及穿心螺杆焊孔超平处理,有效的增加了粘接面积。在包绕时采用绝缘纸与极身表面成大于30度夹角缠绕,并用抚平刮板和磁饼撑相结合成抚平挤压推进,有效的减小绝缘层内产生气泡。本发明采用模具定形处理,极身绝缘粘接更加紧密。给极身绝缘加热固化,使涂刷胶加速固化,尽早拆除模具,提高模具使用效率。角绝缘采用涂刷胶的处理方式,施工省时省力。提高极身绝缘粘接的整体性,保证其质量的稳定性。本发明是具有实用性强、操作简便、降本增效、易于推广的新型技术方案。(The invention discloses a process method for insulating and attaching type bonding of a magnetic pole body of a large motor rotor. The method is an innovation of an insulation bonding method for the pole body of the magnetic pole of the large-scale motor rotor, and the bonding area is effectively increased by ultra-level treatment of the gaps between the magnetic pole stamped sheets and the through screw welding holes. When wrapping, insulating paper and the surface of the pole body are wound at an included angle of more than 30 degrees, and a smoothing scraper blade and a magnetic cake support are combined to smooth, extrude and push, so that bubbles generated in the insulating layer are effectively reduced. The invention adopts the mould setting treatment, and the insulation and bonding of the pole body are tighter. The pole body is heated and cured in an insulating mode, so that the coating glue is cured at an accelerated speed, the die is dismounted as early as possible, and the using efficiency of the die is improved. The corner insulation adopts a processing mode of coating glue, so that the construction is time-saving and labor-saving. Improve the integrality of insulating bonding of utmost point body, guarantee the stability of its quality. The invention is a novel technical scheme with strong practicability, simple and convenient operation, cost reduction and efficiency improvement and easy popularization.)
1. A technical method for insulating and attaching type bonding of a pole body of a magnetic pole of a large motor rotor is characterized by comprising the following steps: the method comprises the following steps:
1) and (3) measuring the flatness of the rotor pole core: measuring the flatness of the rotor pole core by using a flat rule and a clearance gauge, wherein the measurement standard is that the waviness is less than 0.50 mm in the range of 100 mm, the rotor pole core is hung to a platform which does not meet the standard, and the rotor pole core is subjected to torsion correction by using a heavy hammer, a felt and a batten;
2) cleaning a rotor pole core: removing welding beans on the surface of the magnetic pole iron core by using square iron with four edges, polishing and grinding the magnetic pole iron core by using a polishing machine, cleaning burrs and an oxide film, completely sucking powder ground by the magnetic pole iron core by using a dust collector, and wiping oil dirt and dust on the magnetic pole iron core by dipping cotton yarn in alcohol;
3) the insulating bonding position of the pole body of the rotor pole core is subjected to ultra-level treatment: drying 400-mesh iron-free quartz powder in an oven, heating to 80 ℃, drying for 6 hours, keeping the temperature for 6 hours, then placing the dried powder to room temperature, uniformly mixing and stirring the upper side and the lower side of an insulated bonding part a of a pole body of a magnetic pole iron core with masking tape for edge alignment protection, uniformly mixing and stirring the 400-mesh iron-free quartz powder and solvent-free epoxy resin room-temperature curing coating glue according to the proportion of 1:2 to prepare epoxy putty, filling and leveling gaps (2) between pole pieces of the insulated bonding part of the pole body of the magnetic pole iron core and through-center screw welding holes (1) of pressing plates at two ends of the pole with a scraper and the epoxy putty, flattening and smoothing the surface, tearing off the edge alignment protection masking tape, wherein the prepared epoxy putty is used up within 1 hour, the room temperature is not lower than 20 ℃, the curing time is not lower than 24 hours, and the;
4) insulating flattening scraper blade and the magnetism cake of rotor magnetic pole iron core pole body prop the preparation: wrapping a 2 mm insulating plate by using a 1 mm thick polyester felt, wherein the width of the insulating plate is the height of an insulating bonding part a of a pole body of a magnetic pole core, winding and fixing the polyester felt by using a transparent adhesive tape, manufacturing a smoothing scraper (5), wrapping a magnetic iron-absorbing stone cake ring by using cotton cloth, binding a cloth binding head above the iron-absorbing stone cake ring, wherein the cloth binding head is used for grabbing and smoothing the sliding iron-absorbing stone cake ring, the iron-absorbing stone cake ring is a magnetic cake supporting ring with the outer diameter of 200 mm, the inner diameter of 100 mm, the single side width of 50 mm and the thickness of 40 mm, and manufacturing a magnetic cake support (4);
5) cleaning insulation bonding parts of pole bodies of a rotor pole core: polishing and grinding the insulating bonding part a of the pole body of the magnetic pole iron core by a polishing machine, removing the sharp corners and the burr surfaces of the cured epoxy putty, completely sucking the ground powder by a dust collector, and wiping off dust on the powder by cotton cloth;
6) insulating and bonding pole bodies of the rotor pole core: pouring solvent-free epoxy resin room temperature curing brushing glue into a plastic basin, dipping the brushing glue by a rolling brush to glue a circle of the insulation bonding position a of the pole body of the pole core, wherein the glue is uniformly coated without leaking points, stretching a whole roll of aromatic polyamide insulation paper (3) to be longer than the length of the circle of the insulation bonding position a of the pole body of the pole core, placing the stretched aromatic polyamide insulation paper (3) on a platform paved with a polyester film, coating the contact surface of the stretched aromatic polyamide insulation paper and the insulation bonding position a of the pole body of the pole core, wherein the glue is uniformly coated without leaking points, positioning a magnetic cake support (4) at the insulation bonding position a of the pole body of the pole core at the starting end of the glued aromatic polyamide insulation paper (3), pressing the aromatic polyamide insulation paper (3) by a flattening scraper (5), extruding and pushing the flattening scraper (5) along the direction of wrapping the insulation bonding position a of the pole body of the pole core by the aromatic polyamide insulation paper (3), the aromatic polyamide insulation paper (3) and the surface of the insulation bonding part a of the pole body of the magnetic pole iron core are wound at an included angle of more than 30 degrees, the aromatic polyamide insulation paper (3) which is pressed by another magnetic cake support (4) along with a smoothing scraper (5) is wrapped, the aromatic polyamide insulation paper (3) is diffused, smoothed and extruded from the inside to the outside by taking the central line of the aromatic polyamide insulation paper as the original point, the aromatic polyamide insulation paper (3) is wrapped for a circle and is overlapped end to end and is pressed by the smoothing scraper (5), the positioning magnetic cake support (4) at the starting end of the aromatic polyamide insulation paper (3) is removed, the magnetic cake support (4) along with the smoothing scraper (5) is positioned at the overlapping part of the end to end of the aromatic polyamide insulation paper (3), the extruded redundant brushing glue is timely erased by cotton cloth, the first layer of insulation bonding of the pole body is completed, the aromatic polyamide insulation paper (3) is stretched for a circle again, and the length is longer, coating glue on the inner surface of a stretched second layer of aromatic polyamide insulating paper (3) and the outer surface of a wound first layer of aromatic polyamide insulating paper (3) by using a rolling brush, uniformly coating the glue without leaking points, pressing the aromatic polyamide insulating paper (3) by using a flattening scraper (5), extruding and propelling the flattening scraper (5) along the direction of wrapping the insulating and bonding part a of the pole body of the magnetic pole iron core by the aromatic polyamide insulating paper (3), winding the aromatic polyamide insulating paper (3) and the surface of the insulating and bonding part a of the pole body of the magnetic pole iron core at an included angle of more than 30 degrees, wrapping, simultaneously drawing a circle from inside to outside by using the center line of the aromatic polyamide insulating paper (3) as an origin, flattening and extruding and propelling the aromatic polyamide insulating paper (3) by drawing a circle around the center line of the aromatic polyamide insulating paper (3), overlapping the end to end and the flattening scraper (5) and pressing the aromatic polyamide insulating paper (3), removing the positioning magnetic cake support (4) at the starting end of the second layer of the aromatic polyamide insulation paper (3), positioning the magnetic cake support (4) close to the smoothing scraper (5) at the head-tail lap joint of the aromatic polyamide insulation paper (3), cutting off the aromatic polyamide insulation paper (3), wiping off the extruded redundant brushing glue in time by using cotton cloth, fixedly bonding the head-tail lap joint by using a transparent adhesive tape, removing the magnetic cake support (4) positioned at the head-tail lap joint of the second layer of the aromatic polyamide insulation paper (3), and completing the insulation bonding of the two layers of magnetic pole bodies;
7) protecting the pole body of the rotor pole core after insulation bonding: wrapping a circle of polyester film on the outer surface of aromatic polyamide insulating paper (3) of the pole body of the magnetic pole by using a polyester film, wherein the covering height of the polyester film is 100 mm greater than the height a of the insulating bonding part a of the pole body of the magnetic pole iron core, and the head and tail lap joints are fixedly bonded by using a transparent adhesive tape;
8) shaping of a rotor pole core body insulation mould: the method comprises the following steps that (1) 20 mm thick wood pressing plates with the same surface area are respectively installed on four surfaces of a pole body insulation bonding part a of a magnetic pole iron core which is well protected, two long surfaces of the pole body insulation bonding part a are clamped and fixed through a high-span C-shaped clamp (6), one point of the high-span C-shaped clamp (6) is clamped every 20 cm, two short surfaces of the pole body insulation bonding part a are clamped and fixed through a low-span C-shaped clamp (8) and a wood wedge (7), and extruded redundant brushing glue is timely wiped off through cotton cloth;
9) insulating, heating and curing the pole body of the rotor magnetic pole core: insulating and heating the pole body of the rotor magnetic pole iron core shaped by the mold for 60 ℃, preserving heat for 3 hours, removing the high-span C-shaped clamp (6), the low-span C-shaped clamp (8), the wood wedge (7) and the wood pressing plate, insulating and placing the pole body of the rotor magnetic pole iron core to room temperature, wherein the room temperature is not lower than 20 ℃, the curing time is not less than 24 hours, and the pole body is completely insulated and cured;
10) insulating cleaning of a pole body of a rotor pole core: removing the protective polyester film on the insulating surface of the pole body of the rotor pole core, scraping off the nodules by using a scraper, and cleaning the surface residual glue;
11) coating angle insulation on the insulating edge part of the pole body of the rotor magnetic pole iron core: marking a line on the pole body insulation bonding part a of the pole core by using a marking pen, marking the brushing area ranges of corner insulation b, corner insulation e and corner insulation d, brushing the lapping part of the brushing area of the corner insulation b and the pole body insulation bonding part a with the height of more than 60 mm, brushing the brushing area of the corner insulation e with the height of more than 40 mm, brushing the width of the brushing area of the corner insulation d with the width of more than 30 mm, pasting a textured paper tape outside the boundary line of the corner insulation brushing area range, uniformly mixing and stirring 400-mesh iron-free quartz powder and solvent-free epoxy resin room temperature curing brushing glue according to the proportion of 1:5, brushing the corner insulation b, the corner insulation e and the corner insulation d by using the prepared brushing glue, uniformly brushing, avoiding leakage points and flowing, tearing off the textured paper tape with the textured protection at room temperature of not less than 20 ℃, and curing time of not less than 24 hours, the coating is fully cured.
The technical field is as follows:
the invention relates to a process method for insulating and attaching type bonding of a pole body of a magnetic pole of a large motor rotor.
Background art:
with the coming of the production of large motors in recent years, the technology is continuously innovated, the structure improvement insulating material is gradually updated, and the insulation of the pole body of the rotor of the large motor is changed from the original epoxy laminated plate bushing structure to an aromatic polyamide insulating paper wrapping and bonding structure. The insulation of the pole body of the magnetic pole of the large-scale motor rotor adopts an aromatic polyamide insulation paper wrapping and bonding structure, the insulation of the pole body and the magnetic pole iron core are bonded into a whole, the electrical property and the mechanical strength of the insulation are obviously improved, new problems can occur during the improvement, namely after the insulation of the pole body of the magnetic pole is wrapped, bonded and solidified by the aromatic polyamide insulation paper, the phenomenon that a large amount of air bubbles are mixed in the cured layer of the aromatic polyamide insulating paper cannot be avoided, the whole insulation performance of the magnetic pole is not influenced temporarily, the magnetic pole can be successfully transmitted to a power station site through various electrical tests after being installed, but the insulation resistance is damped and lowered when the magnetic pole is placed on the site for a period of time, even if the magnetic poles are improved by drying the insulation resistance to meet the test requirements, the phenomenon that the pole body of the magnetic pole is insulated to break through and break the magnetic pole core can also occur when some magnetic poles are subjected to an alternating current withstand voltage test on site. Through insulating dissection of the pole body of the magnetic pole which breaks through the voltage, the phenomenon that the pole body of the magnetic pole breaks through the voltage to the pole core due to insulation when the magnetic pole is subjected to the alternating current voltage withstand test high voltage can be caused by the fact that the places with air bubbles of the magnetic pole core and the aromatic polyamide insulation paper are stored in a humid environment and are affected with moisture and oxidized to generate rust, and a rust indirect penetration channel can be formed when the air bubbles of the two layers of aromatic polyamide insulation paper are overlapped. The phenomenon analysis shows that the stability of the insulating property of the magnetic pole is seriously influenced by the phenomenon that a large number of bubbles are mixed in the cured layer of the insulating aromatic polyamide insulating paper of the magnetic pole body.
Therefore, in order to solve the above problems, it is necessary to provide a process method for preventing bubbles from being generated in the cured layer of the aromatic polyamide insulation paper of the pole body of the magnetic pole of the large-scale motor, which is easy to popularize, strong in universality, low in cost and remarkable in effect, in order to solve the problem that a large amount of bubbles are mixed in the cured layer of the aromatic polyamide insulation paper of the pole body of the magnetic pole of the large-scale motor.
The invention content is as follows:
the invention aims to provide a process method for effectively controlling bubbles generated in an insulating aromatic polyamide insulating paper curing layer of a magnetic pole body by improving the insulating and bonding process method of the magnetic pole body.
The technical scheme of the invention is as follows: the technical method for the insulating attachment type bonding of the pole body of the magnetic pole of the large motor rotor comprises the following steps:
1) and (3) measuring the flatness of the rotor pole core: measuring the flatness of the rotor pole core by using a flat rule and a clearance gauge, wherein the measurement standard is that the waviness is less than 0.50 mm in the range of 100 mm, the rotor pole core is hung to a platform which does not meet the standard, and the rotor pole core is subjected to torsion correction by using a heavy hammer, a felt and a batten;
2) cleaning a rotor pole core: removing welding beans on the surface of the magnetic pole iron core by using square iron with four edges, polishing and grinding the magnetic pole iron core by using a polishing machine, cleaning burrs and an oxide film, completely sucking powder ground by the magnetic pole iron core by using a dust collector, and wiping oil dirt and dust on the magnetic pole iron core by dipping cotton yarn in alcohol;
3) the insulating bonding position of the pole body of the rotor pole core is subjected to ultra-level treatment: drying 400-mesh iron-free quartz powder in an oven, heating to 80 ℃, drying for 6 hours, keeping the temperature for 6 hours, then placing the dried powder to room temperature, uniformly mixing and stirring the upper side and the lower side of an insulated bonding part a of a pole body of a magnetic pole iron core with masking tape for edge alignment protection, uniformly mixing and stirring the 400-mesh iron-free quartz powder and solvent-free epoxy resin room-temperature curing coating glue according to the proportion of 1:2 to prepare epoxy putty, filling and leveling gaps (2) between pole pieces of the insulated bonding part of the pole body of the magnetic pole iron core and through-center screw welding holes (1) of pressing plates at two ends of the pole with a scraper and the epoxy putty, flattening and smoothing the surface, tearing off the edge alignment protection masking tape, wherein the prepared epoxy putty is used up within 1 hour, the room temperature is not lower than 20 ℃, the curing time is not lower than 24 hours, and the;
4) insulating flattening scraper blade and the magnetism cake of rotor magnetic pole iron core pole body prop the preparation: wrapping a 2 mm insulating plate by using a 1 mm thick polyester felt, wherein the width of the insulating plate is the height of an insulating bonding part a of a pole body of a magnetic pole core, winding and fixing the polyester felt by using a transparent adhesive tape, manufacturing a smoothing scraper (5), wrapping a magnetic iron-absorbing stone cake ring by using cotton cloth, binding a cloth binding head above the iron-absorbing stone cake ring, wherein the cloth binding head is used for grabbing and smoothing the sliding iron-absorbing stone cake ring, the iron-absorbing stone cake ring is a magnetic cake supporting ring with the outer diameter of 200 mm, the inner diameter of 100 mm, the single side width of 50 mm and the thickness of 40 mm, and manufacturing a magnetic cake support (4);
5) cleaning insulation bonding parts of pole bodies of a rotor pole core: polishing and grinding the insulating bonding part a of the pole body of the magnetic pole iron core by a polishing machine, removing the sharp corners and the burr surfaces of the cured epoxy putty, completely sucking the ground powder by a dust collector, and wiping off dust on the powder by cotton cloth;
6) insulating and bonding pole bodies of the rotor pole core: pouring solvent-free epoxy resin room temperature curing brushing glue into a plastic basin, dipping the brushing glue by a rolling brush to glue a circle of the insulation bonding position a of the pole body of the pole core, wherein the glue is uniformly coated without leaking points, stretching a whole roll of aromatic polyamide insulation paper (3) to be longer than the length of the circle of the insulation bonding position a of the pole body of the pole core, placing the stretched aromatic polyamide insulation paper (3) on a platform paved with a polyester film, coating the contact surface of the stretched aromatic polyamide insulation paper and the insulation bonding position a of the pole body of the pole core, wherein the glue is uniformly coated without leaking points, positioning a magnetic cake support (4) at the insulation bonding position a of the pole body of the pole core at the starting end of the glued aromatic polyamide insulation paper (3), pressing the aromatic polyamide insulation paper (3) by a flattening scraper (5), extruding and pushing the flattening scraper (5) along the direction of wrapping the insulation bonding position a of the pole body of the pole core by the aromatic polyamide insulation paper (3), the aromatic polyamide insulation paper (3) and the surface of the insulation bonding part a of the pole body of the magnetic pole iron core are wound at an included angle of more than 30 degrees, the aromatic polyamide insulation paper (3) which is pressed by another magnetic cake support (4) along with a smoothing scraper (5) is wrapped, the aromatic polyamide insulation paper (3) is diffused, smoothed and extruded from the inside to the outside by taking the central line of the aromatic polyamide insulation paper as the original point, the aromatic polyamide insulation paper (3) is wrapped for a circle and is overlapped end to end and is pressed by the smoothing scraper (5), the positioning magnetic cake support (4) at the starting end of the aromatic polyamide insulation paper (3) is removed, the magnetic cake support (4) along with the smoothing scraper (5) is positioned at the overlapping part of the end to end of the aromatic polyamide insulation paper (3), the extruded redundant brushing glue is timely erased by cotton cloth, the first layer of insulation bonding of the pole body is completed, the aromatic polyamide insulation paper (3) is stretched for a circle again, and the length is longer, coating glue on the inner surface of a stretched second layer of aromatic polyamide insulating paper (3) and the outer surface of a wound first layer of aromatic polyamide insulating paper (3) by using a rolling brush, uniformly coating the glue without leaking points, pressing the aromatic polyamide insulating paper (3) by using a flattening scraper (5), extruding and propelling the flattening scraper (5) along the direction of wrapping the insulating and bonding part a of the pole body of the magnetic pole iron core by the aromatic polyamide insulating paper (3), winding the aromatic polyamide insulating paper (3) and the surface of the insulating and bonding part a of the pole body of the magnetic pole iron core at an included angle of more than 30 degrees, wrapping, simultaneously drawing a circle from inside to outside by using the center line of the aromatic polyamide insulating paper (3) as an origin, flattening and extruding and propelling the aromatic polyamide insulating paper (3) by drawing a circle around the center line of the aromatic polyamide insulating paper (3), overlapping the end to end and the flattening scraper (5) and pressing the aromatic polyamide insulating paper (3), removing the positioning magnetic cake support (4) at the starting end of the second layer of the aromatic polyamide insulation paper (3), positioning the magnetic cake support (4) close to the smoothing scraper (5) at the head-tail lap joint of the aromatic polyamide insulation paper (3), cutting off the aromatic polyamide insulation paper (3), wiping off the extruded redundant brushing glue in time by using cotton cloth, fixedly bonding the head-tail lap joint by using a transparent adhesive tape, removing the magnetic cake support (4) positioned at the head-tail lap joint of the second layer of the aromatic polyamide insulation paper (3), and completing the insulation bonding of the two layers of magnetic pole bodies;
7) protecting the pole body of the rotor pole core after insulation bonding: wrapping a circle of polyester film on the outer surface of aromatic polyamide insulating paper (3) of the pole body of the magnetic pole by using a polyester film, wherein the covering height of the polyester film is 100 mm greater than the height a of the insulating bonding part a of the pole body of the magnetic pole iron core, and the head and tail lap joints are fixedly bonded by using a transparent adhesive tape;
8) shaping of a rotor pole core body insulation mould: the method comprises the following steps that (1) 20 mm thick wood pressing plates with the same surface area are respectively installed on four surfaces of a pole body insulation bonding part a of a magnetic pole iron core which is well protected, two long surfaces of the pole body insulation bonding part a are clamped and fixed through a high-span C-shaped clamp (6), one point of the high-span C-shaped clamp (6) is clamped every 20 cm, two short surfaces of the pole body insulation bonding part a are clamped and fixed through a low-span C-shaped clamp (8) and a wood wedge (7), and extruded redundant brushing glue is timely wiped off through cotton cloth;
9) insulating, heating and curing the pole body of the rotor magnetic pole core: insulating and heating the pole body of the rotor magnetic pole iron core shaped by the mold for 60 ℃, preserving heat for 3 hours, removing the high-span C-shaped clamp (6), the low-span C-shaped clamp (8), the wood wedge (7) and the wood pressing plate, insulating and placing the pole body of the rotor magnetic pole iron core to room temperature, wherein the room temperature is not lower than 20 ℃, the curing time is not less than 24 hours, and the pole body is completely insulated and cured;
10) insulating cleaning of a pole body of a rotor pole core: removing the protective polyester film on the insulating surface of the pole body of the rotor pole core, scraping off the nodules by using a scraper, and cleaning the surface residual glue;
11) coating angle insulation on the insulating edge part of the pole body of the rotor magnetic pole iron core: marking a line on the pole body insulation bonding part a of the pole core by using a marking pen, marking the brushing area ranges of corner insulation b, corner insulation e and corner insulation d, brushing the lapping part of the brushing area of the corner insulation b and the pole body insulation bonding part a with the height of more than 60 mm, brushing the brushing area of the corner insulation e with the height of more than 40 mm, brushing the width of the brushing area of the corner insulation d with the width of more than 30 mm, pasting a textured paper tape outside the boundary line of the corner insulation brushing area range, uniformly mixing and stirring 400-mesh iron-free quartz powder and solvent-free epoxy resin room temperature curing brushing glue according to the proportion of 1:5, brushing the corner insulation b, the corner insulation e and the corner insulation d by using the prepared brushing glue, uniformly brushing, avoiding leakage points and flowing, tearing off the textured paper tape with the textured protection at room temperature of not less than 20 ℃, and curing time of not less than 24 hours, the coating is fully cured.
The technical effects are as follows:
the invention can effectively solve the problem of air bubbles generated in the cured layer of the insulating aromatic polyamide insulating paper of the pole body of the magnetic pole of the large-scale motor rotor, and effectively ensures the stability of the product quality. Meanwhile, a novel technical scheme with strong practicability, simple and convenient operation, cost reduction and efficiency improvement and easy popularization is provided.
The concrete effects are as follows:
1) the invention has strong practicability, simple and convenient operation, cost reduction and efficiency improvement, is convenient to master and is easy to popularize.
2) The invention carries out ultra-flat treatment on the edge gaps between the magnetic pole punching sheets and the penetrating screw rod welding holes of the pressing plates at the two ends of the magnetic pole, so that the bonding surface is flat, the bonding area is effectively increased, and the formation of air holes at the penetrating screw rod welding holes and the edge gaps between the punching sheets is avoided.
3) According to the invention, the double-sided gluing of the bonding surface and the bonded surface is adopted, the double-sided glue hanging is fuller, the double-layer covering of the glue-containing surface effectively avoids the phenomena of glue leakage and uneven gluing, and the bonding is firmer.
4) According to the invention, the smoothing scraper magnetic cake support tool is adopted, the front end of the smoothing scraper is wrapped with the polyester felt, the resistance of the scraper on the aromatic polyamide insulation paper is effectively reduced, the sliding is convenient and labor-saving, the aromatic polyamide insulation paper is prevented from being scratched, the polyester felt belongs to a flexible and conformable material, the contact surface of the scraper pressed on the aromatic polyamide insulation paper is uniformly stressed, the magnetic cake support magnets are used for attracting the iron core, the circle is drawn to be flattened, extruded and pushed from inside to outside, micro air bubbles in the aromatic polyamide insulation paper layer are effectively removed, meanwhile, the magnetic cake support is always attracted on the wound aromatic polyamide insulation paper for positioning and loosening prevention, and the bonding quality is ensured.
5) The aromatic polyamide insulation paper is wound with the surface of the pole body of the magnetic pole iron core at an included angle of more than 30 degrees during wrapping, and the smoothing scraper and the magnetic cake support are combined to smooth, extrude and push, so that the phenomenon that the contact pushing surface of the aromatic polyamide insulation paper and the magnetic pole iron core is inconsistent and air is brought into the contact pushing surface to form wrapping air bubbles during wrapping is prevented, air between two bonding surfaces is effectively removed, the adsorption force between the bonding surfaces is increased, the integrity of insulation bonding is improved, and the quality stability is ensured.
6) The invention adopts the mould shaping treatment, the pole body of the pole core is insulated and bonded more tightly after the mould is shaped and clamped, the insulation integrity is enhanced, the pole body of the pole is insulated and heated and cured, the solvent-free epoxy resin on the insulation surface of the pole body of the pole is cured at room temperature and is coated with the glue for accelerating the curing, the effective insulation shaping of the pole body is completed in a short time, the mould is removed as soon as possible and then put into production for use, and the use efficiency of the mould is improved.
7) The invention relates to a method for insulating the corner of the insulating edge of the pole body of a magnetic pole iron core, which changes the prior corner insulation treatment process that the upper and lower ends of the insulating edge of the pole body of the magnetic pole are respectively adhered with two layers by cutting and folding an L-shaped paper strip by using aromatic polyamide insulating paper, adopts the method of plugging and insulating lap joint of the insulating edge of the pole body by coating solvent-free epoxy resin room temperature curing coating glue, fully covers the corner insulation and the pole body insulation into a whole, ensures the insulation performance, reduces the manufacturing cost, saves time and labor during construction, adds 400 meshes of iron-free quartz powder into the solvent-free epoxy resin room temperature curing coating glue, and ensures that the strength of the solvent-free epoxy resin room temperature curing coating glue is higher and is not easy to crack after being.
Description of the drawings:
FIG. 1 is a schematic view of a structure of a large-scale motor rotor pole core A bonded to a pole body in an insulation manner
FIG. 2 is a schematic view of a large-scale motor rotor pole core
FIG. 3 is a schematic view of the construction of the large-scale motor rotor magnetic pole body insulation adhesion bonding
FIG. 4 is a schematic structural view of a large-scale motor rotor magnetic pole body insulation mold shaping high-span C-shaped clamp
FIG. 5 is a schematic view of the overall shape of the insulation mold for the pole body of the rotor of a large-scale motor
The specific implementation mode is as follows:
the invention aims to provide a process method for insulating and attaching type bonding of a pole body of a magnetic pole of a large motor rotor. The implementation of the invention comprises the following process steps:
1) and (3) measuring the flatness of the rotor pole core: measuring the flatness of the rotor pole core by using a flat rule and a clearance gauge, wherein the measurement standard is that the waviness is less than 0.50 mm in the range of 100 mm, the rotor pole core is hung to a platform which does not meet the standard, and the rotor pole core is subjected to torsion correction by using a heavy hammer, a felt and a batten;
2) cleaning a rotor pole core: removing welding beans on the surface of the magnetic pole iron core by using square iron with four edges, polishing and grinding the magnetic pole iron core by using a polishing machine, cleaning burrs and an oxide film, completely sucking powder ground by the magnetic pole iron core by using a dust collector, and wiping oil dirt and dust on the magnetic pole iron core by dipping cotton yarn in alcohol;
3) the insulating bonding position of the pole body of the rotor pole core is subjected to ultra-level treatment: drying 400-mesh iron-free quartz powder in an oven, heating to 80 ℃, drying for 6 hours, keeping the temperature for 6 hours, then placing the dried powder to room temperature, pasting and edging the upper and lower sides of an insulated bonding part a of a pole body of a magnetic pole iron core by using textured paper tapes for protection as shown in figure 1, mixing the 400-mesh iron-free quartz powder with solvent-free epoxy resin room-temperature curing coating glue in a ratio of 1:2 to prepare epoxy putty, filling
4) and (3) manufacturing a rotor magnetic pole core body insulation flattening scraper and a magnetic cake support: as shown in fig. 3, a 1 mm thick polyester felt is used for wrapping a 2 mm insulating plate, the width of the insulating plate is the height of an insulating bonding part a of a pole body of a magnetic pole core, the polyester felt is wound and fixed by a transparent adhesive tape, a smoothing scraper 5 is manufactured, a magnetic siderite cake ring is wrapped by cotton cloth, a cotton cloth binding head is bound above the siderite cake ring and used for grabbing and smoothing the sliding siderite cake ring, the siderite cake ring is a magnetic ring with the outer diameter of 20 cm, the inner diameter of 10 cm, the single side width of 5 cm and the thickness of 4 cm, and a magnetic cake support 4 is manufactured;
5) cleaning insulation bonding parts of pole bodies of a rotor pole core: polishing and grinding the insulating bonding part a of the pole body of the magnetic pole iron core by a polishing machine, removing the sharp corners and the burr surfaces of the cured epoxy putty, completely sucking the ground powder by a dust collector, and wiping off dust on the powder by cotton cloth;
6) insulating and bonding pole bodies of the rotor pole core: as shown in figure 3, the solvent-free epoxy resin room temperature curing brushing glue is poured into a plastic basin, a rolling brush is used for dipping the brushing glue to glue a circle of the insulation bonding part a of the pole body of the pole core, the glue is uniformly coated without leaking points, the whole roll of aromatic
7) protecting the pole body of the rotor pole core after insulation bonding: wrapping a circle of polyester film on the outer surface of the aromatic
8) shaping of a rotor pole core body insulation mould: as shown in fig. 4 and 5, 2 cm thick wood pressing plates with the same surface area are respectively arranged on four surfaces of a pole body insulation bonding part a of the protected magnetic pole iron core, two long surfaces of the pole body insulation bonding part a are clamped and fixed by a high-span C-shaped clamp (6), the high-span C-
9) insulating, heating and curing the pole body of the rotor magnetic pole core: insulating and heating the pole body of the rotor magnetic pole iron core shaped by the mold for 60 ℃, preserving heat for 3 hours, removing the high-span C-
10) insulating cleaning of a pole body of a rotor pole core: removing the protective polyester film on the insulating surface of the pole body of the rotor pole core, scraping off the nodules by using a scraper, and cleaning the surface residual glue;
11) insulating treatment of the corner of the insulating edge of the pole body of the rotor pole core: marking a corner insulation b, a corner insulation e and a corner insulation d in a corner insulation processing area by using a marking pen, pasting a textured paper tape outside a boundary line of the corner insulation marking to protect the corner, uniformly mixing 400-mesh iron-free quartz powder and solvent-free epoxy resin room temperature curing brushing glue according to a proportion of 1:5, brushing the corner insulation b, the corner insulation e and the corner insulation d uniformly without leakage points and flowing, brushing and overlapping the brushing area of the corner insulation b and the insulation bonding part a of the pole body by more than 6 cm, brushing the brushing area of the corner insulation e by more than 4 cm, brushing the brushing area of the corner insulation d by more than 3 cm, wiping the flowing brushing glue in time by using cotton cloth, using the prepared brushing glue within 1 hour, ensuring that the room temperature is not lower than 20 ℃, and the curing time is not lower than 24 hours, and completely curing the coating.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
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