阅读说明：本技术 一种竖向剪切式半溢料模压结构 (Half flash mould pressing structure of vertical shear type ) 是由 朱凌峰 房庭海 孙亮 丁志鹏 于 2019-12-01 设计创作，主要内容包括：本发明公开了一种竖向剪切式半溢料模压结构,包括上模具以及下模具,所述上模具以及下模具合模形成的型腔与产品随形设置,所述型腔由上模具的上型腔和下模具的下型腔配合组成；所述上型腔的边界设置有竖向的上剪切面,所述下型腔的边界设置有竖向的下剪切面,所述上剪切面和下剪切面平行设置。上述竖向剪切式半溢料模压结构更为合理,采用对插式结构设计,使上模具与下模具合模时,合模所受的力全部施压于材料上,保证材料不会失压。(The invention discloses a vertical shearing type semi-flash mould pressing structure which comprises an upper mould and a lower mould, wherein a cavity formed by closing the upper mould and the lower mould is arranged along with a product in shape, and the cavity is formed by matching an upper cavity of the upper mould with a lower cavity of the lower mould; the edge of the upper cavity is provided with a vertical upper shearing surface, the edge of the lower cavity is provided with a vertical lower shearing surface, and the upper shearing surface and the lower shearing surface are arranged in parallel. Above-mentioned half flash mould pressing of vertical shear type structure is more reasonable, adopts and to inserting formula structural design, when making mould and bed die compound die, the power that the compound die received is whole to be exerted pressure on the material, guarantees that the material can not lose pressure.)

1. A vertical shearing type semi-flash mould pressing structure is characterized by comprising an upper mould (1) and a lower mould (2), wherein a cavity (3) formed by closing the upper mould (1) and the lower mould (2) is arranged along with a product in shape, and the cavity (3) is formed by matching an upper cavity (31) of the upper mould (1) with a lower cavity (32) of the lower mould (2);

the edge of the upper die cavity (31) is provided with a vertical upper shearing surface (12), the edge of the lower die cavity (32) is provided with a vertical lower shearing surface (22), and the upper shearing surface (12) and the lower shearing surface (22) are arranged in parallel.

2. The vertical shear type semi-flash molding structure according to claim 1, wherein the outer edge of the upper cavity (31) is provided with an upper convex ring block (11) which is convex downwards, and the upper shear surface (12) is the inner side wall (14) of the upper convex ring block (11); die cavity (32) outer fringe is provided with undercut's lower concave ring groove (21) down, shear surface (22) are annular lateral wall (24) in the groove of lower concave ring groove (21) down, under last mould (1) and bed die (2) compound die state, go up the cooperation of upper convex ring piece (11) and hold in lower concave ring groove (21), and go up convex ring piece (11) surface and lower concave ring groove (21) inner wall contactless.

3. The vertical shear type semi-flash die pressing structure according to claim 2, wherein the periphery of the lower concave ring groove (21) is a lower die limiting plane (23), the periphery of the upper convex ring block (11) is an upper die limiting plane (13), and the lower die limiting plane (23) is provided with a vertical limiting anti-collision block (51) matched with the upper die limiting plane (13); and under the matched die state of the upper die (1) and the lower die (2), the vertical limiting anti-collision block (51) is not contacted with the upper die limiting plane (13).

4. The vertical shear type semi-flash molding structure according to claim 3, wherein the upper collar block (11) comprises an inner side wall (14), a lower surface (15) and an outer side wall (16) from inside to outside in sequence; the lower concave ring groove (21) comprises a groove inner annular side wall (24), a groove bottom surface (25) and a groove outer annular side wall (26) from inside to outside in sequence; and a horizontal anti-collision block (52) for preventing the outer annular groove side wall (26) from colliding with the outer side wall (16) is arranged on the outer annular groove side wall (26).

5. The vertical shear type semi-flash molding structure according to claim 4, wherein the inner sidewall (14) and the inner annular sidewall (24) of the groove have a fit clearance, the lower surface (15) and the bottom surface (25) of the groove have a fit clearance, and the outer sidewall (16) and the outer annular sidewall (26) of the groove have a fit clearance which are sequentially connected to form the flash clearance (4).

Technical Field

The invention relates to a vertical shearing type semi-flash mould pressing structure.

Background

The semi-flash type mould pressing process is embodied by using a semi-flash type mould and is used for the mould pressing forming of thermosetting plastics, the thermosetting plastic raw materials which are not subjected to cross-linking and curing reaction are placed on a lower mould of the mould, then the upper mould moves downwards to be matched with the lower mould, the thermosetting plastic raw materials are pressed into a required shape, after the mould is closed, the cavity boundary of the mould is not completely closed, a part of materials are required to be allowed to overflow, the gas in the cavity of the mould is discharged through an overflowing channel by allowing the overflow, and meanwhile, the melted materials can flow to the boundary more fully through the overflow of the boundary materials, so that the materials can completely fill the whole cavity, and the final product with full material filling, no material shortage and less gas trapping is obtained; therefore, the semi-flash type mould pressing process is called as a semi-flash type mould pressing process because the phenomenon that the molten material overflows a cavity exists in the process, and the overflow amount can be controlled to be very small due to the characteristics of the mould structure, so that the process advantages can be achieved, and the process quality is not influenced by the overflow; the mould used in the semi-flash type mould pressing process is called as a semi-flash type mould; when the upper die and the lower die of the semi-flash type die are closed and contact parts of the upper die and the lower die are started, the boundary of the upper die and the lower die has actions similar to shearing of scissors, so that a region where the upper die and the lower die of the die are sheared mutually is called as a shearing edge, a die structure part of the shearing edge is called as a die shearing edge, a product structure part of the shearing edge is called as a product shearing edge, the quality of the product shearing edge design determines the structure of the die shearing edge, and the structure of the die shearing edge directly determines whether the advantages of the semi-flash type die pressing process can be successfully realized.

The existing die is designed to be horizontal shearing, a semi-closed state with few gaps cannot be realized, after short-time extrusion, the upper die and the lower die are in contact support or indirect support, so that the pressure in a cavity is reduced, the formed product is lack of materials, the pressure loss is too large, the appearance quality is poor, the physical performance is poor, and the like, and the forming effect cannot be guaranteed.

Therefore, there is a need for an improved product shear edge design in the prior art.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides a vertical shearing type semi-flash mould pressing structure, which adopts a plug-in structural design, so that when an upper mould and a lower mould are closed, all the force applied to the closed mould is applied to a material, and the material is ensured not to lose pressure.

In order to realize the technical effects, the technical scheme of the invention is as follows: a vertical shearing type semi-flash mould pressing structure comprises an upper mould (1) and a lower mould (2), wherein a cavity (3) formed by closing the upper mould (1) and the lower mould (2) is arranged along with a product in a shape, and the cavity (3) is formed by matching an upper cavity (31) of the upper mould (1) with a lower cavity (32) of the lower mould (2); the edge of the upper die cavity (31) is provided with a vertical upper shearing surface (12), the edge of the lower die cavity (32) is provided with a vertical lower shearing surface (22), and the upper shearing surface (12) and the lower shearing surface (22) are arranged in parallel. Through the design, the purpose of vertical shearing type semi-flash can be achieved, and the force applied to the material by the upper die and the lower die during die assembly is avoided.

The preferable technical scheme is that an upper convex ring block (11) protruding downwards is arranged on the outer edge of the upper cavity (31), and the upper shearing surface (12) is the inner side wall (14) of the upper convex ring block (11); die cavity (32) outer fringe is provided with undercut's lower concave ring groove (21) down, shear surface (22) are annular lateral wall (24) in the groove of lower concave ring groove (21) down, under last mould (1) and bed die (2) compound die state, go up the cooperation of upper convex ring piece (11) and hold in lower concave ring groove (21), and go up convex ring piece (11) surface and lower concave ring groove (21) inner wall contactless. Through the design, the upper die and the lower die are not stressed, all force is applied to the material, and the decompression of the material is avoided.

The optimized technical scheme is that a lower die limiting plane (23) is arranged on the periphery of the lower concave ring groove (21), an upper die limiting plane (13) is arranged on the periphery of the upper convex ring block (11), and a vertical limiting anti-collision block (51) matched with the upper die limiting plane (13) is arranged on the lower die limiting plane (23); and under the matched die state of the upper die (1) and the lower die (2), the vertical limiting anti-collision block (51) is not contacted with the upper die limiting plane (13). Through such design, collision when preventing to go up mould and bed die closing, leads to the mould to damage.

The preferable technical scheme is that the upper convex ring block (11) sequentially comprises an inner side wall (14), a lower surface (15) and an outer side wall (16) from inside to outside; the lower concave ring groove (21) comprises a groove inner annular side wall (24), a groove bottom surface (25) and a groove outer annular side wall (26) from inside to outside in sequence; and a horizontal anti-collision block (52) for preventing the outer annular groove side wall (26) from colliding with the outer side wall (16) is arranged on the outer annular groove side wall (26). Through such design, go up the mould when preventing empty mould and directly take place the skew collision with the bed die, the protection mould has guaranteed the life of mould.

The preferable technical scheme is that the inner side wall (14) and the inner groove annular side wall (24) are in fit clearance, the lower surface (15) and the groove bottom surface (25) are in fit clearance, and the outer side wall (16) and the outer groove annular side wall (26) are in fit clearance connection in sequence to form the flash clearance (4). Through the design, the molding of the vertical shearing type half-flash mould pressing structure is ensured, and the vertical shearing type half-flash of the material is ensured.

The invention has the advantages and beneficial effects that: the invention designs a product structure design specially suitable for a semi-flash compression molding process, an upper convex ring block is designed to be accommodated in a lower concave ring groove in a matching way, the surface of the upper convex ring block is not contacted with the inner wall of the lower concave ring groove, and the purpose that all force is applied to materials is achieved, so that a mold of the semi-flash compression molding process obtains a more reasonable structure, the rejection rate in the production process of the product is reduced, and the service life of the mold is prolonged.

Drawings

FIG. 1 is a schematic view of a vertical shear semi-flash molding structure of embodiment 1 of the present invention before closing;

FIG. 2 is a schematic view of a vertical shear type semi-flash molding structure of embodiment 1 of the present invention when mold closing is completed;

FIG. 3 is a schematic diagram of a material a after completion of mold closing according to embodiment 1 of the vertical shear type half-flash molding structure of the present invention;

FIG. 4 is a schematic representation of a horizontal shear semi-flash molding configuration of the prior art;

FIG. 5 is a schematic representation of a prior art material after completion of a horizontal shear semi-flash mold.

In the figure: 1. an upper die; 11. an upper collar block; 12. an upper shearing surface; 13. an upper die limiting plane; 14. an inner sidewall; 15. a lower surface; 16. an outer sidewall; 2. a lower die; 21. a concave ring groove; 22. a lower shear plane; 23. a lower die limiting plane; 24. an annular sidewall within the groove; 25. the bottom surface of the groove; 26. an outer annular sidewall of the slot; 3. a cavity; 31. an upper cavity; 32. a lower cavity; 4. a flash gap; 51. a vertical limiting anti-collision block; 52. a horizontal anti-collision block; a. a material.

Detailed Description

The following description of the embodiments of the present invention will be made with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.