Charging equipment for rice processing and working method thereof
阅读说明：本技术 一种用于大米加工的装料设备及其工作方法 (Charging equipment for rice processing and working method thereof ) 是由 高晓玲 高雄 曹亮 王梦红 王楠启 于 2019-09-16 设计创作，主要内容包括：本发明公开了一种用于大米加工的装料设备,包括底架、工作台和加工箱,所述底架的顶部设有工作台,底架的内部设有余料仓,工作台顶面的一端设有驱动箱,驱动箱的一侧设有加工箱,加工箱一侧的侧壁上并排设有两个第一液压缸,两个第一液压缸的内部均设有第一液压推杆,两个第一液压缸的下方均设挡料板,通过第一液压缸驱动其内部的第一液压推杆向下移动,调节挡料板的高度,对定量盘中盛放的大米高度进行调节,再通过第二液压缸驱动其内部的第二液压推杆向定量盘的方向移动,将定量盘推出加工箱,挡料板将多余的大米刮下,实现定量盘内对大米的定量控制,不需要称量,便于后续包装,提高工作效率。(The invention discloses a charging device for rice processing, which comprises an underframe, a workbench and a processing box, wherein the top of the underframe is provided with the workbench, a residue bin is arranged inside the underframe, one end of the top surface of the workbench is provided with a driving box, one side of the driving box is provided with the processing box, the side wall of one side of the processing box is provided with two first hydraulic cylinders side by side, the inside of each of the two first hydraulic cylinders is provided with a first hydraulic push rod, a baffle plate is arranged below each of the two first hydraulic cylinders, the first hydraulic push rods inside the first hydraulic cylinders are driven to move downwards by the first hydraulic cylinders, the height of the baffle plate is adjusted, the height of rice contained in a quantitative disc is adjusted, the second hydraulic push rods inside the second hydraulic cylinders are driven to move towards the quantitative disc, the quantitative disc is pushed out of the processing box, the baffle plate scrapes off the excess rice, and quantitative control of the rice in the quantitative disc is realized, the weighing is not needed, the subsequent packaging is convenient, and the working efficiency is improved.)
1. The charging equipment for rice processing is characterized by comprising an underframe (1), a workbench (3) and a processing box (4), wherein the workbench (3) is arranged at the top of the underframe (1), a residue bin (2) is arranged inside the underframe (1), a driving box (12) is arranged at one end of the top surface of the workbench (3), the processing box (4) is arranged at one side of the driving box (12), two first hydraulic cylinders (10) are arranged on the side wall of one side of the processing box (4) side by side, first hydraulic push rods (9) are arranged inside the two first hydraulic cylinders (10), striker plates (8) are arranged below the two first hydraulic cylinders (10), the bottoms of the two first hydraulic push rods (9) are respectively and fixedly connected with the striker plates (8) below the two first hydraulic push rods, a partition plate (6) is arranged between the two striker plates (8), a quantitative disc (15) is arranged on the workbench (3) at one side of the partition plate (6), a quantitative disc slide rail is arranged in the processing box (4), two quantitative discs (15) are arranged on the quantitative disc slide rail, a moving plate (24) is arranged on one side of one quantitative disc (15), two fixed blocks (25) are arranged in the driving box (12), a screw rod (27) is arranged between the two fixed blocks (25), slide bars (26) are respectively arranged on two sides of the screw rod (27), and two ends of the two slide bars (26) are fixedly arranged on the two fixed blocks (25);
one end of the moving plate (24) is arranged on the screw rod (27), a conveying pipe (22) is arranged above the sliding rod (26), a second motor (17) is arranged at one end of the conveying pipe (22), a rotating shaft is arranged inside the conveying pipe (22), an auger (21) is arranged on the rotating shaft, one end of the rotating shaft penetrates through the side wall of the conveying pipe (22) and is in transmission connection with the output end of the second motor (17), a feeding hole (13) is formed in the top of the conveying pipe (22), the top end of the feeding hole (13) is fixedly arranged on the top surface of the driving box (12), a second hydraulic cylinder (19) is arranged inside the driving box (12) on one side of the conveying pipe (22), a second hydraulic push rod (23) is arranged inside the second hydraulic cylinder (19), a quantitative disc (15) is arranged on one side of the second hydraulic push rod (23), a first motor (7) is arranged above the quantitative disc (15), and the first motor (7) is arranged at the top of the, the bottom of first motor (7) is equipped with pivot (16), and the top lateral wall that processing case (4) was passed on the top of pivot (16) is connected with the output transmission of first motor (7), and the bottom fixedly connected with of pivot (16) dials material pole (18).
2. The loading device for rice processing as claimed in claim 1, wherein rectangular grooves are respectively opened on the side walls of the processing boxes (4) at both sides of the partition plate (6), and the size of each rectangular groove is larger than that of the quantitative plate (15).
3. The charging equipment for rice processing as claimed in claim 1, wherein a control panel (5) is arranged on one side of the working table (3), an alarm lamp (11) is arranged at one corner of the top of the processing box (4), the control panel (5) is electrically connected with the alarm lamp (11), and a residue opening (20) is arranged below a quantitative disc slide rail inside the processing box (4).
4. The loading device for rice processing as claimed in claim 1, wherein a rotary motor is provided at one end of the screw rod (27), an output end of the rotary motor is in transmission connection with the screw rod (27) through a coupling, a nut seat is fixedly provided at one end of the moving plate (24), and the nut seat is in threaded connection with the screw rod (27).
5. The loading device for rice processing as claimed in claim 1, wherein one end of the feed pipe (22) extends into the processing box (4) through the side wall of the processing box (4), and a discharge port is formed on the bottom surface of the feed pipe (22) in the processing box (4) and is disposed on the square of the quantitative plate (15).
6. The loading device for rice processing as claimed in claim 1, wherein a conveyor is provided on the table (3), a stopper (14) is provided at one end of the conveyor, and one end of the conveyor is provided at one side of a quantitative plate slide rail inside the processing box (4).
7. The working method of the loading equipment for rice processing is characterized by comprising the following steps:
the method comprises the following steps: the empty quantitative tray (15) is conveyed to a quantitative tray slide rail in the processing box (4) through a conveying frame, rice is added into a conveying pipe (22) from a feeding hole (13), the output end of a second motor (17) drives a rotating shaft to rotate through a coupler, a packing auger (21) on the rotating shaft pushes the rice to a discharging hole at the other end of the conveying pipe (22), and the rice falls onto the quantitative tray (15);
step two: the output end of the rotating motor drives the screw rod (27) to rotate through the coupler, the nut seat is in threaded connection with the screw rod (27), the moving plate (24) moves, the quantitative disc (15) is pushed to the position right below the material stirring rod (18), the rotating shaft (16) is driven to rotate through the output end of the first motor (7), the material stirring rod (18) rotates, pushed rice is paved in the quantitative disc (15), the material stirring rod (18) broadcasts redundant rice to fall onto the residual material port (20), and the redundant rice is discharged into the residual material bin (2) through the residual material port (20) to be stored;
step three: through its inside first hydraulic rod (9) downstream of first pneumatic cylinder (10) drive, adjust the height of striker plate (8), highly adjust the rice that holds in quantitative dish (15), its inside second hydraulic rod (23) of rethread second pneumatic cylinder (19) drive is to the direction removal of quantitative dish (15), release processing case (4) with quantitative dish (15), striker plate (8) are scraped unnecessary rice, realize the quantitative control to the rice in quantitative dish (15).
Technical Field
The invention relates to the field of rice processing equipment, in particular to charging equipment for rice processing and a working method thereof.
Background
At present, the content of rice needs to be weighed when the rice is processed and packaged, but when the content of the weighed rice is too much or too little, workers need to manually add or remove the rice, so that the rice packaging efficiency is low; when the rice in the packaging bag is quantified, the weighing method has low efficiency and is not suitable for modern production and processing; after weighing, the redundant rice needs to be put back to the original place, so that the excess material collection cannot be carried out, and the operation is troublesome.
Chinese patent publication No. CN1008743B discloses a charging apparatus for a blast furnace, in which outlets of hoppers (4, 8) are arranged in series in a flow direction of a charge material and are closed by seal bells (6, 9) having tapered peripheral edges, and each seal bell is installed to be movable up and down. The sealing bell (9) closing the lower part of the hopper (8) is in the form of a hollow truncated cone with a funnel, on the top of which is fixed a funnel (10) the constriction of which is arranged inside the truncated cone, the funnel wall (10a) being open over its entire area with a plurality of profiled holes (15), and being provided with a hollow truncated cone shaped baffle (11) which is adjacent to the funnel with a smaller base and is located below the funnel. Compared with the invention, the patent has the problems of low packaging efficiency and unsuitability for modern production and processing.
Disclosure of Invention
The invention aims to provide a charging device for rice processing and a working method thereof, which are used for solving the problems that the content of rice needs to be weighed when rice is processed and packaged at present, but the rice needs to be added or removed manually by workers when the content of the weighed rice is more or less, so that the rice packaging efficiency is low, and the weighing method is too low in efficiency when the rice in a packaging bag is quantified, so that the rice is not suitable for modern production and processing.
The purpose of the invention can be realized by the following technical scheme:
a charging device for rice processing comprises an underframe, a workbench and a processing box, wherein the top of the underframe is provided with the workbench, a residue bin is arranged inside the underframe, one end of the top surface of the workbench is provided with a driving box, one side of the driving box is provided with the processing box, the side wall of one side of the processing box is provided with two first hydraulic cylinders side by side, the inside of each of the two first hydraulic cylinders is provided with a first hydraulic push rod, the lower parts of the two first hydraulic cylinders are respectively provided with a baffle plate, the bottom ends of the two first hydraulic push rods are respectively and fixedly connected with the baffle plate below the two first hydraulic push rods, a partition plate is arranged between the two baffle plates, the workbench at one side of the partition plate is provided with a quantitative disc slide rail, the inside of the processing box is provided with two quantitative discs, one side of one of the quantitative discs is provided with a movable plate, the inside of, the two sides of the screw rod are respectively provided with a slide rod, the two ends of the two slide rods are fixedly arranged on the two fixed blocks, one end of the movable plate is arranged on the screw rod, a feed delivery pipe is arranged above the slide rod, one end of the feed delivery pipe is provided with a second motor, the inside of the feed delivery pipe is provided with a rotating shaft, the rotating shaft is provided with a packing auger, one end of the rotating shaft penetrates through the side wall of the feed delivery pipe and is in transmission connection with the output end of the second motor, the top of the feed delivery pipe is provided with a feed inlet, the top end of the feed inlet is fixedly arranged on the top surface of the driving box, the inside of the driving box at one side of the feed delivery pipe is provided with a second hydraulic cylinder, the inside of the second hydraulic cylinder is provided with a second hydraulic push rod, one side of the second hydraulic push rod is provided with a quantitative disc, a first motor is arranged above the quantitative disc, the, the bottom end of the rotating shaft is fixedly connected with a material poking rod.
As a further scheme of the invention: rectangular channel has been seted up on the lateral wall of baffle both sides processing case respectively, and the size of every rectangular channel all is greater than the size of ration dish for the ration dish can get into the inside of processing the case through the rectangular channel, carries out the processing of rice.
As a further scheme of the invention: one side of workstation is equipped with the control panel, and the top one corner of processing case is equipped with the warning light, and control panel and warning light electric connection are equipped with the clout mouth below the quantitative dish slide rail of processing incasement portion, and when device work was unusual, can send out the police dispatch newspaper by the warning light, reminds the workman to notice, and on the excessive rice of dialling the material pole and broadcasting fell the clout mouth, arrange the clout storehouse by the clout mouth again and store, be convenient for collect unnecessary rice.
As a further scheme of the invention: the material poking device is characterized in that a rotating motor is arranged at one end of the screw rod, the output end of the rotating motor is in transmission connection with the screw rod through a coupler, a nut seat is fixedly arranged at one end of the movable plate and is in threaded connection with the screw rod, the output end of the rotating motor drives the screw rod to rotate through the coupler, and the nut seat is in threaded connection with the screw rod, so that the movable plate moves, the quantitative disc is pushed to the position under the material poking rod, and the material poking work is facilitated.
As a further scheme of the invention: conveying pipeline one end passes the lateral wall of processing case and stretches into the inside of processing case, and has seted up the discharge gate on being located the bottom surface of the conveying pipeline of processing incasement portion, and the discharge gate setting can go out the rice that will load through the conveying pipeline and convey the quantitative dish on, subsequent rice ration work of being convenient for on the quantitative dish.
As a further scheme of the invention: be equipped with the conveying frame on the workstation, the one end of conveying frame is equipped with the stopper, and conveying frame one end sets up in one side of the inside quantitative dish slide rail of processing incasement portion, can convey the quantitative dish slide rail of processing incasement portion through the conveying frame with empty, the splendid attire rice of being convenient for.
A working method of a loading device for rice processing specifically comprises the following steps:
the method comprises the following steps: the empty quantifying disc is conveyed to a quantifying disc sliding rail in the processing box through the conveying frame, rice is added into the conveying pipe from the feeding hole, the output end of the second motor drives the rotating shaft to rotate through the coupler, the auger on the rotating shaft pushes the rice to the discharging hole at the other end of the conveying pipe, and the rice falls on the quantifying disc;
step two: the output end of the rotating motor drives the screw rod to rotate through the coupler, the nut seat is in threaded connection with the screw rod, so that the movable plate moves, the quantitative disc is pushed to be right below the material stirring rod, the rotating shaft is driven to rotate through the output end of the first motor, the material stirring rod rotates, pushed rice is laid in the quantitative disc, the material stirring rod is used for sowing redundant rice and falling onto the residual material port, and then the redundant rice is discharged into the residual material bin through the residual material port to be stored;
step three: through its inside first hydraulic push rod downstream of first pneumatic cylinder drive, adjust the height of striker plate, highly adjust the rice that holds in the quantitative dish, its inside second hydraulic push rod of rethread second pneumatic cylinder drive removes to the direction of quantitative dish, with quantitative dish release processing case, the striker plate scrapes unnecessary rice down, realizes the quantitative control to the rice in the quantitative dish.
The invention has the beneficial effects that:
1. according to the rice processing box, the empty quantitative disc is conveyed to the quantitative disc sliding rail in the processing box through the conveying frame, rice is added into the conveying pipe from the feeding hole, the output end of the second motor drives the rotating shaft to rotate through the coupler, the auger on the rotating shaft pushes the rice to the discharging hole at the other end of the conveying pipe, the rice falls onto the quantitative disc, workers do not need to manually contain the rice, and time is saved;
2. according to the rice processing device, the output end of the rotating motor drives the screw rod to rotate through the coupler, the nut seat is in threaded connection with the screw rod, so that the moving plate moves, the quantifying disc is pushed to be right below the material stirring rod, the rotating shaft is driven to rotate through the output end of the first motor, the material stirring rod rotates, pushed rice is laid in the quantifying disc, the material stirring rod is used for sowing redundant rice and falling onto the surplus material port, the surplus material port is used for discharging the redundant rice into the surplus material bin for storage, and therefore the redundant rice can be collected conveniently and can be charged again;
3. according to the rice quantitative tray, the first hydraulic push rod in the first hydraulic cylinder is driven to move downwards, the height of the stop plate is adjusted, the height of the rice contained in the quantitative tray is adjusted, the second hydraulic cylinder drives the second hydraulic push rod in the second hydraulic cylinder to move towards the quantitative tray, the quantitative tray is pushed out of the processing box, the stop plate scrapes off redundant rice, quantitative control of the rice in the quantitative tray is achieved, weighing is not needed, subsequent packaging is facilitated, and working efficiency is improved.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view showing a structure of a loading apparatus for rice processing according to the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a schematic view showing the internal structure of the processing tank of the present invention;
FIG. 5 is a schematic view showing an internal structure of a driving case according to the present invention;
in the figure: 1. a chassis; 2. a waste bin; 3. a work table; 4. a processing box; 5. a control panel; 6. a partition plate; 7. a first motor; 8. a striker plate; 9. a first hydraulic push rod; 10. a first hydraulic cylinder; 11. an alarm light; 12. a drive box; 13. a feed inlet; 14. a limiting block; 15. a quantitative disc; 16. a rotating shaft; 17. a second motor; 18. a material poking rod; 19. a second hydraulic cylinder; 20. a residue port; 21. a packing auger; 22. a delivery pipe; 23. a second hydraulic push rod; 24. moving the plate; 25. a fixed block; 26. a slide bar; 27. and a screw rod.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-5, a charging device for rice processing comprises an underframe 1, a workbench 3 and a processing box 4, wherein the top of the underframe 1 is provided with the workbench 3, a remainder bin 2 is arranged inside the underframe 1, one end of the top surface of the workbench 3 is provided with a driving box 12, one side of the driving box 12 is provided with the processing box 4, the side wall of one side of the processing box 4 is provided with two first hydraulic cylinders 10 side by side, the inside of the two first hydraulic cylinders 10 is provided with a first hydraulic push rod 9, the lower parts of the two first hydraulic cylinders 10 are provided with baffle plates 8, the bottom ends of the two first hydraulic push rods 9 are respectively fixedly connected with the baffle plates 8 below the two first hydraulic push rods, a partition plate 6 is arranged between the two baffle plates 8, the workbench 3 at one side of the partition plate 6 is provided with a quantitative disc 15, the inside of the processing box 4 is provided with a quantitative disc slide rail, the quantitative disc slide rail is provided with two quantitative, two fixed blocks 25 are arranged inside the driving box 12, a screw rod 27 is arranged between the two fixed blocks 25, slide rods 26 are respectively arranged on two sides of the screw rod 27, two ends of the two slide rods 26 are fixedly arranged on the two fixed blocks 25, one end of a movable plate 24 is arranged on the screw rod 27, a material conveying pipe 22 is arranged above the slide rod 26, one end of the material conveying pipe 22 is provided with a second motor 17, a rotating shaft is arranged inside the material conveying pipe 22, an auger 21 is arranged on the rotating shaft, one end of the rotating shaft penetrates through the side wall of the material conveying pipe 22 and is connected with the output end of the second motor 17 in a transmission way, a material inlet 13 is arranged at the top of the material conveying pipe 22, the top end of the material inlet 13 is fixedly arranged on the top surface of the driving box 12, a second hydraulic cylinder 19 is arranged inside the driving box 12 on one side of the material conveying pipe 22, a second hydraulic push rod 23 is arranged inside the second hydraulic cylinder, the first motor 7 is arranged at the top of the processing box 4, a rotating shaft 16 is arranged at the bottom of the first motor 7, the top end of the rotating shaft 16 penetrates through the side wall of the top of the processing box 4 and is in transmission connection with the output end of the first motor 7, a material stirring rod 18 is fixedly connected to the bottom end of the rotating shaft 16, when the rice processing box is used, an empty quantitative disc 15 is conveyed to a quantitative disc slide rail in the processing box 4 through a conveying frame, rice is added into a conveying pipe 22 from a feeding hole 13, the output end of a second motor 17 drives a rotating shaft to rotate through a coupler, a packing auger 21 on the rotating shaft pushes the rice to a discharge hole position at the other end of the conveying pipe 22, the rice falls onto the quantitative disc 15, the output end of the rotating motor drives a screw rod 27 to rotate through the coupler, as a nut seat is in threaded connection with the screw rod 27, the moving plate 24 moves, the quantitative disc 15 is pushed to be right, the stirring rod 18 rotates, pushed rice is paved in the quantitative disc 15, redundant rice falls on the residue port 20 after being sowed by the stirring rod 18, the residue port 20 discharges the rice to the residue bin 2 for storage, the first hydraulic push rod 9 inside the first hydraulic cylinder 10 is driven to move downwards, the height of the material blocking plate 8 is adjusted, the height of the rice placed in the quantitative disc 15 is adjusted, the second hydraulic push rod 23 inside the second hydraulic cylinder 19 is driven to move towards the quantitative disc 15, the quantitative disc 15 is pushed out of the processing box 4, the redundant rice is scraped by the material blocking plate 8, and quantitative control over the rice in the quantitative disc 15 is achieved.
Rectangular channels have been seted up on the lateral wall of 6 both
One side of
One end of the screw rod 27 is provided with a rotating motor, the output end of the rotating motor is in transmission connection with the screw rod 27 through a coupler, a nut seat is fixedly arranged at one end of the moving
Conveying
Be equipped with the conveying frame on
A working method of a loading device for rice processing specifically comprises the following steps:
the method comprises the following steps: the empty
step two: the output end of the rotating motor drives the screw rod 27 to rotate through the coupler, the moving
step three: through its inside first hydraulic push rod 9 downstream of first
The working principle of the invention is as follows: when the rice processing device is used, the empty quantitative disc 15 is conveyed to the quantitative disc slide rail in the processing box 4 through the conveying frame, rice is added into the conveying pipe 22 from the feeding hole 13, the output end of the second motor 17 drives the rotating shaft to rotate through the coupler, the auger 21 on the rotating shaft pushes the rice to the discharging hole position at the other end of the conveying pipe 22, the rice falls onto the quantitative disc 15, the output end of the rotating motor drives the screw rod 27 to rotate through the coupler, the moving plate 24 moves due to the threaded connection between the nut seat and the screw rod 27, the quantitative disc 15 is pushed to be right below the material stirring rod 18, the rotating shaft 16 is driven to rotate through the output end of the first motor 7, the material stirring rod 18 rotates, the pushed rice is paved in the quantitative disc 15, the redundant rice sowed by the material stirring rod 18 falls onto the residual material hole 20 and is discharged into the residual material bin 2 for storage, the first hydraulic push rod 9 in the residual material bin is driven to move downwards through the first hydraulic cylinder 10, adjust the height of striker plate 8, highly adjust the rice that holds in quantitative dish 15, its inside second hydraulic push rod 23 of rethread second hydraulic cylinder 19 drive removes to quantitative dish 15's direction, releases processing case 4 with quantitative dish 15, and striker plate 8 scrapes unnecessary rice, realizes the quantitative control to the rice in the quantitative dish 15.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
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