Sorting device
阅读说明:本技术 分类装置 (Sorting device ) 是由 原佳明 于 2018-07-19 设计创作,主要内容包括:本发明提供能准确地对大量电子零件进行分类而不误分类的分类装置。分类装置(1)基于由检查装置判定的分类级别将电子零件分类收纳于多个收纳部(2A~2F)中对应的收纳部,具有:投入口构件(3),具有与多个收纳部(2A~2F)分别对应的多个投入口(3A~3F);移动机构(5),基于由检查装置判定的分类级别使投入口构件(3)移动来使多个投入口(3A~3F)中对应的投入口向电子零件的投入位置移动;多个滑道(4A~4F),将电子零件分别引导至多个收纳部(2A~2F),入口侧分别固定于投入口构件(3)的多个投入口(3A~3F),无论投入口构件(3)的移动位置如何,出口侧分别位于多个收纳部(2A~2F)内。(The invention provides a sorting device capable of accurately sorting a large number of electronic parts without erroneous sorting. The sorting device (1) sorts and stores electronic components in corresponding storage parts of a plurality of storage parts (2A-2F) based on the sorting level determined by the inspection device, and comprises: an inlet member (3) having a plurality of inlets (3A-3F) corresponding to the plurality of receiving sections (2A-2F); a moving mechanism (5) for moving the inlet member (3) based on the classification level determined by the inspection device to move the corresponding inlet of the plurality of inlets (3A-3F) to the input position of the electronic component; and a plurality of slideways (4A-4F) for guiding the electronic components to the plurality of accommodating parts (2A-2F), wherein the inlet sides are respectively fixed on the plurality of input ports (3A-3F) of the input port member (3), and the outlet sides are respectively positioned in the plurality of accommodating parts (2A-2F) regardless of the moving position of the input port member (3).)
1, kinds of sorting devices for sorting and storing electronic parts in corresponding ones of a plurality of storage sections based on a sorting level determined by an inspection device, the sorting device comprising:
an inlet member having a plurality of inlets corresponding to the plurality of receiving portions, respectively;
a moving mechanism that moves the inlet member based on the classification level determined by the inspection device, thereby moving a corresponding inlet of the plurality of inlets to the electronic component input position; and
and a plurality of slide rails for guiding the electronic components to the plurality of receiving portions, wherein inlet sides are fixed to the plurality of inlets of the inlet member, and outlet sides are located in the plurality of receiving portions, respectively, regardless of a moving position of the inlet member.
2. The sorting apparatus of claim 1,
in the inlet member, the plurality of inlets are disposed on the same plane.
3. The sorting apparatus of claim 2,
in the inlet member, the plurality of inlets are arranged on the same circle,
the moving mechanism causes the inlet member to perform a translational motion within a plane in which the plurality of inlets are arranged.
4. The sorting apparatus according to claim 1 or 2,
the plurality of inlets are arranged on the same line on the inlet member,
the moving mechanism moves the inlet member in the direction in which the plurality of inlets are arranged.
Technical Field
The present invention relates to kinds of sorting devices for sorting and storing electronic components such as small semiconductors in storage units based on inspection results such as electrical characteristic inspection and appearance inspection.
Background
In this case, after the electronic components are taken out from the lead frame, typically, they are transported by using a rotary transport apparatus composed of a rotary table, and in this transportation process, series processing necessary for shipment such as measurement of external dimensions and electrical characteristics and marking is performed, and then the electronic components are inserted into a carrier tape for packaging (carrier tape).
However, even if a lot of kinds of electronic components are handled and manufactured by the same process and the same apparatus, considerable variation occurs in the lot due to the reference value characteristics, however, even if the variation occurs, all the electronic components having the characteristic values that deviate from the reference value are not regarded as defective products, and are classified according to the characteristic values and used for a circuit that is suitable for the characteristic value, or are classified again and used separately, and therefore, it is necessary to classify the electronic components by classification level (rank) based on the inspection result.
Conventionally, as a sorting apparatus for sorting electronic components by sort levels based on inspection results, there is known, for example, an apparatus described in
Disclosure of Invention
Therefore, an object of the present invention is to provide kinds of sorting devices capable of accurately sorting a large number of electronic components without misclassification.
Means for solving the problems
The present invention provides a sorting apparatus for sorting and storing electronic components in corresponding storage sections of a plurality of storage sections based on a sorting level determined by an inspection apparatus, the sorting apparatus including: an inlet member having a plurality of inlets corresponding to the plurality of receiving portions, respectively; a moving mechanism for moving the inlet member based on the classification level determined by the inspection device, thereby moving the corresponding inlet of the plurality of inlets to the input position of the electronic component; and a plurality of slide ways for guiding the electronic components to the plurality of receiving parts respectively, wherein the inlet sides are fixed to the plurality of input openings of the input member respectively, and the outlet sides are positioned in the plurality of receiving parts respectively no matter how the input member moves.
According to the sorting apparatus of the present invention, the drop port member is moved based on the sorting level determined by the inspection apparatus, so that the corresponding drop port among the plurality of drop ports is moved to the drop position of the electronic component, and when the electronic component is dropped from the drop position, the dropped electronic component is guided to the corresponding storage section through the drop port and guided by the chute, and at this time, regardless of the moving position of the drop port member, the outlet sides of the plurality of chutes are positioned in the corresponding storage sections, respectively, and the electronic component is dropped in a state where the inlet side of the chute guiding to the correct storage section is positioned at the drop port, and therefore, the electronic component is guided to the correct storage section.
Effects of the invention
According to the sorting apparatus of the present invention, since the electronic components are thrown in with the inlet side of the chute leading to the correct storage section positioned at the inlet, erroneous sorting does not occur, and high-speed sorting can be accurately performed.
Drawings
Fig. 1 is a plan view of an electronic component sorting apparatus according to an embodiment of the present invention.
Fig. 2 is a sectional view taken along line II-II of fig. 1.
Fig. 3 is a sectional view taken along line III-III of fig. 2.
Fig. 4 is a front perspective view of the sorting apparatus of fig. 1.
Fig. 5 is an explanatory view showing a state where the inlet member is moved, fig. 5(a) is a view showing a cross section taken along line V-V of fig. 4, and fig. 5(B) is a front perspective view.
Fig. 6 is an explanatory view showing a state where the inlet member is moved, fig. 6(a) is a view showing a cross section taken along line V-V of fig. 4, and fig. 6(B) is a front perspective view.
Fig. 7 is an explanatory view showing a state where the inlet member is moved, fig. 7(a) is a view showing a cross section taken along line V-V of fig. 4, and fig. 7(B) is a front perspective view.
Fig. 8 is an explanatory view showing a state where the inlet member is moved, fig. 7(a) is a view showing a cross section taken along line V-V of fig. 4, and fig. 7(B) is a front perspective view.
Fig. 9 is a diagram showing the operation of the sorting apparatus according to another embodiment of the present invention, in which fig. 9 (a) is a plan view in which an upper surface cover is omitted, and fig. 9(B) is a front perspective view.
Fig. 10 is a diagram showing the operation of the sorting apparatus according to another embodiment of the present invention, in which fig. 10(a) is a plan view in which an upper surface cover is omitted, and fig. 10(B) is a front perspective view.
Fig. 11 is a diagram showing the operation of the sorting apparatus according to another embodiment of the present invention, in which fig. 11(a) is a plan view in which an upper surface cover is omitted, and fig. 11(B) is a front perspective view.
Fig. 12 is a diagram showing the entire configuration of an electronic component manufacturing apparatus incorporating the sorting apparatus according to the present embodiment, in which fig. 12(a) is a plan view and fig. 12(B) is a side view.
Fig. 13 is a configuration diagram of an electronic component supply device.
Description of reference numerals:
1. 1A sorting device
2A-2F, 6A-6C containing parts
3. 7 inlet component
3A-3F, 7A-7C inlet
4A-4F, 8A-8C slideway
5. 9 moving mechanism
9A, 9B cylinder
10 casing
11 upper surface cover
12 throwing-in mouth
50 rotating electric machine
50A rotary shaft
51 moving axis
52 eccentric rotating plate
53 guide part
100 electronic component manufacturing apparatus
101A spherical feeder
101B linear feeder
102 process unit
102A discharge step
102B polarity determination step
102C left-right reversing process
102D test contact procedure
102E marking Process
102F appearance inspection step
102G picking Process
102H encapsulation Process
102I defective removal process
103 operating unit
103A support part
103B adsorption nozzle
Tip of 103C mouth
104 turntable
105 direct drive motor
106 drive unit
200 electronic component supply device
204 holder
205 pick-up device
210 feed tray
241 sliding piece
242 pin
251 arm
252 adsorption nozzle
Detailed Description
Fig. 1 is a plan view of a sorting apparatus for electronic components according to an embodiment of the present invention, fig. 2 is a sectional view taken along line II-II of fig. 1, fig. 3 is a sectional view taken along line III-III of fig. 2, and fig. 4 is a front perspective view of the sorting apparatus of fig. 1.
As shown in fig. 1 to 4, the electronic
The
The
The moving
The moving
In the moving
Fig. 5 to 8 are explanatory views showing a state in which the
When the rotary
When the rotary
When the rotary
Similarly, when the
As described above, in the
That is, in the
The following configuration may be adopted: the
Further, in the above-described embodiment, the example in which the
Fig. 9 to 11 are views showing the operation of the sorting apparatus according to another embodiment of the present invention, wherein each of the views (a) is a plan view with the upper surface cover omitted and (B) is a front perspective view.
The
On the upper surface of the
The moving mechanism 9 moves the
In the state shown in fig. 9, the
As described above, even if the plurality of
The above description has explained an example in which the moving mechanism 9 is configured by point
Next, a device in which the
The electronic component manufacturing apparatus 100 shown in fig. 12 is an apparatus for sequentially conveying a plurality of electronic components S to a plurality of process units 102 as process means which are arranged in an arc shape in order at equal intervals. The electronic component manufacturing apparatus 100 includes: a plurality of handling units (handling units) 103 as electronic component holders for holding the electronic components S, and a turn table (turn table)104 as a conveying mechanism for conveying the handling units 103 to the process unit 102.
The electronic component manufacturing apparatus 100 further includes: a direct drive motor (direct drive motor)105 as a drive source for conveying that drives the turntable 104, and a plurality of drive units 106 as holding portion drive mechanisms that are provided independently of each other so as to individually drive the operation units 103.
The turn table 104 is horizontally disposed above the plurality of process units 102 arranged in an arc shape, separately from the process units 102. The plurality of operation units 103 are disposed on the outer periphery of the turntable 104 at the same intervals as the plurality of process units 102.
The operation unit 103 includes an adsorption nozzle 103B and a support portion 103A that supports the adsorption nozzle 103B to be movable in the vertical direction. The support portion 103A is provided above the turntable 104.
As shown in FIG. 12A, the plurality of operation units 103 are arranged on the outer periphery of the turn table 104 such that, when operation units 103 and process positions P of the process treatment units 102 are overlapped, the other operation units 103 are also overlapped with any (certain ) process positions P, respectively, that is, the plurality of process treatment units 102 are arranged such that the process treatment positions P for performing the process treatment on the electronic component S are provided, and the centers on the horizontal plane of the process treatment positions P are arranged at equal intervals on circles coaxial with the turn table 104, and then the plurality of operation units 103 are arranged such that the center on the horizontal plane of the nozzle tip portion 103C of the suction nozzle 103B is positioned at the center on the horizontal plane of the process treatment position P.
The process unit 102 is constituted by: a discharge step 102A of transferring the electronic component S, which is conveyed in line from the ball feeder (ballfeeder)101A and the linear feeder (linear feeder)101B, from the discharge port (escape) to the operation unit 103; a polarity determination step 102B for determining the polarity of the electronic component S; a left-right reversing step 102C of rotating the electronic component S to replace the polarity based on the polarity determination; a test contact (test contact) step 102D of inspecting electrical characteristics of the electronic component S; a marking (marking) step 102E; an appearance inspection step 102F; a sorting step 102G for removing the electronic component S determined as a defective in the above step; a packaging (taping) step 102H; and a defective removal step 102I for removing the residual parts. The electronic component S is held by the suction nozzle 103B and is rotated and conveyed in the order of the steps 102A to 102I.
The
The electronic component supply apparatus 200 shown in fig. 13 may be used instead of the spherical feeder 101A and the linear feeder 101B. Fig. 13 is a configuration diagram of the electronic component supply apparatus 200.
The electronic component supply device 200 includes: a holder (holder)204 that holds a supply tray 210; and a pick-up (pickup) device 205 that rotates an arm 251 holding the electronic parts S to transfer the electronic parts S from the supply tray 210 to the turn table 104. The pickup device 205 is disposed between the holder 204 and the turntable 104. In particular, the turntable 104, the pickup device 205, and the holder 204 are arranged such that the plane 104A of the turntable 104, the disk surface 204A of the holder 204 on which the disk 210 is supplied, and the rotation surface 205A of the arm 251 are orthogonal to each other.
The holder 204 holds the supply tray 210 in the vertical direction. The holder 204 has a slider (slider)241 for moving the supply tray 210 parallel to the tray surface 204A, and the electronic components S of the supply tray 210 are sequentially arranged toward the predetermined position 212. The slider 241 is, for example, a lead screw (lead screw). Further, particularly in the case where the supply tray 210 is a wafer ring (wafer ring), the holder 204 has the lift-off pin 242 at the center of the movable range of the supply tray 210. The lift pins 242 extend from the opposite side of the parallel mounting surface of the electronic component S toward the supply tray 210. The jacking pin 242 is axially advanceable. The slider 241 causes the electronic components S to sequentially face the lift-up pins 242, and the lift-up pins 242 cause the facing electronic components S to be lifted up from the back side of the supply tray 210. The predetermined position 212 is a predetermined position where the electronic component S to be picked up moves, and is a position facing the knock-up pin 242 when the supply tray 210 is a wafer (wafer).
The pickup device 205 causes the arm 251 to pick up and transfer the electronic part S, which is directed to the actual position 213, to the turntable 104 by the arm 251. The actual position 213 is a position where the electronic part S to be picked up is currently located, and is deviated from the predetermined position 212. The actual position 213 is generated due to the movement accuracy of the slider 241 of the holder 204. A suction nozzle 252 is attached to the tip of the arm 251. The suction nozzle 252 is a holding portion for picking up the electronic component S by suction.
The interior of the suction nozzle 252 is hollow and has an end opened, and the open end projects from the tip end of the arm 251, the interior of the suction nozzle 252 communicates with an air pressure circuit of a negative pressure generating device such as a vacuum pump or an ejector (ejector), and the electronic component S is sucked to the open end by the negative pressure generated by the air pressure circuit, and the electronic component S is detached by breaking the vacuum and opening the atmosphere.
The pickup device 205 rotates the arm 251 about the base end of the arm 251 to displace the elevation angle of the arm 251. The arm 251 faces the supply tray 210 of the holder 204 when oriented in the lateral direction, and can pick up the electronic component S. When the arm 251 is directed upward, it faces the turntable 104 directly above, and can transfer the electronic component S. Further, in addition to the revolution of the arm 251, the pickup 205 moves the arm 251 in parallel at a fixed height in a direction orthogonal to the revolution surface.
In this pickup device 205, in addition to the relay of the electronic part S, the rotation of the arm 251 involves pickup preparation in the longitudinal direction toward the actual position 213. further, the parallel movement of the arm 251 involves pickup preparation in the lateral direction toward the actual position 213. the pickup preparation is a process of aligning the arm 251 with the position of the actual position 213, compensating for the movement deviation of the supply tray 210 on the pickup device 205 side, and correcting the position of the arm 251. the pickup device 205 picks up the electronic part S by aligning the arm 251 with the actual position 213 in straight lines by the rotation and parallel movement of the arm 251, and rotates the arm 251 forward to transfer the electronic part S to the suction nozzle 103B of the turntable 104.
By using the electronic component supply apparatus 200 configured as described above, it is possible to process the electronic components S arranged in an array on the supply tray 210.
Industrial applicability
The sorting device of the present invention is effective as a device for sorting and storing electronic components such as small semiconductors in a storage section based on the results of inspection such as electrical characteristic inspection and appearance inspection.
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