阅读说明：本技术 轮胎破碎辊焊接专机 (Special welding machine for tire crushing roller ) 是由 王守璞 陈长青 王瑞民 于 2019-12-02 设计创作，主要内容包括：本发明公开了轮胎破碎辊焊接专机,包括第一焊接座、X轴传动组件、固定壁板、移动架、Y轴传动组件、Z轴传动组件、位移组件、水冷焊枪、送丝机、控制箱和第二焊接座,所述第一焊接座和第二焊接座的顶部端面均通过螺栓固定安装有固定壁板,所述第一焊接座的顶部固定壁板的端面一侧设置有X轴传动组件,所述固定壁板内侧端面通过螺栓固定安装有移动架,所述移动架的外侧设置有位移组件,所述位移组件的顶部设置有Z轴传动组件和送丝机；该轮胎破碎辊焊接专机,操作简单,通过将水冷焊枪的位置进行调节,能够对破碎辊的不同位置进行焊接,焊接后的破碎辊外观均匀美观,焊接质量高；同时,能够大大降低了工人劳动强度,缩短作业时间。(The invention discloses a special tire crushing roller welding machine which comprises an -th welding seat, an X-axis transmission assembly, a fixed wallboard, a moving frame, a Y-axis transmission assembly, a Z-axis transmission assembly, a displacement assembly, a water-cooling welding gun, a wire feeder, a control box and a second welding seat, wherein the top end faces of a -th welding seat and the second welding seat are fixedly provided with the fixed wallboards through bolts, the X-axis transmission assembly is arranged on the side of the end face of the top fixed wallboard of the -th welding seat, the inner side end face of the fixed wallboard is fixedly provided with the moving frame through the bolts, the displacement assembly is arranged on the outer side of the moving frame, and the Z-axis transmission assembly and the wire feeder are arranged on the top of the displacement assembly.)

1. The special welding machine for the tire crushing roller is characterized by comprising a -th welding seat (1), an X-axis transmission component (2), a fixed wallboard (3), a moving frame (4), a Y-axis transmission component (5), a Z-axis transmission component (6), a displacement component (7), a water-cooling welding gun (8), a wire feeder (9), a control box (10) and a second welding seat (11), wherein the fixed wallboard (3) is fixedly installed on the top end faces of the -th welding seat (1) and the second welding seat (11) through bolts, the X-axis transmission component (2) is arranged on the side of the end face of the top fixed wallboard (3) of the -th welding seat (1), the moving frame (4) is fixedly installed on the inner side face of the fixed wallboard (3) through bolts, the displacement component (7) is arranged on the outer side of the moving frame (4), the Z-axis transmission component (6) and the wire feeder (9) are arranged on the top of the displacement component (7), and the Y-axis transmission component (5) and the water-cooling welding gun (8) are arranged on the;

displacement subassembly (7) are including installation backplate (71), drive backing plate (72), Z axle slide (73), third drive backing plate (74), X axle slide (75), support rib plate (76), second drive backing plate (77) and Y axle slide (78), installation backplate (71) are located the outside of removal frame (4), the inboard of installation backplate (71) is provided with drive backing plate (72), a plurality of Z axle slide (73) are installed through the screw at the side end face both ends of drive backing plate (72), another side end face of drive backing plate (72) has third drive backing plate (74) through screw fixed mounting, and send silk machine (9) to pass through screw fixed mounting at the top terminal surface of third drive backing plate (74), a plurality of X axle slide (75) are installed through the screw at the inboard both ends of third drive backing plate (74), the bottom 5 end of installation backplate (71) has support rib plate (76) through screw fixed mounting, the outside of support rib plate (76) is provided with second drive backing plate (77), and the welder installs at the inboard both ends of two water-cooling torch (77) through screw fixed mounting screw (64).

2. The special machine for welding the tire crushing roller as claimed in claim 1, wherein the control box (10) is fixedly installed on the end surface of the -th welding seat (1) through a screw.

3. The special welding machine for the tire crushing roller as claimed in claim 1, wherein the bottom end surfaces of the welding seat (1) and the second welding seat (11) are fixedly provided with wear pads through screws.

4. The special machine for welding the tire crushing roller as claimed in claim 1, wherein the X-axis transmission assembly (2), the Y-axis transmission assembly (5) and the Z-axis transmission assembly (6) are all composed of a transmission motor (61), a threaded shaft (62) and a threaded seat (63), the transmission motor (61) of the X-axis transmission assembly (2) is fixedly installed on the side of the top fixing wall plate (3) of the welding seat (1) through bolts, the transmission motor (61) of the Y-axis transmission assembly (5) is fixedly installed in the center of the top end face of the mounting back plate (71) through bolts, the transmission motor (61) of the Z-axis transmission assembly (6) is fixedly installed on the side end face of the mounting back plate (71) through bolts, the end of the transmission motor (61) is provided with the threaded shaft (62) through a coupler, and the end of the threaded shaft (62) is provided with the threaded seat (63) through threaded connection and insertion connection.

5. The special machine for welding the tire crushing roller as claimed in claim 1, wherein the threaded seat (63) of the X-axis transmission assembly (2) is fixedly installed at the center of the inner side end face of the third transmission backing plate (74) through a screw, the threaded seat (63) of the Y-axis transmission assembly (5) is fixedly installed at the center of the inner side end face of the second transmission backing plate (77) through a screw, and the threaded seat (63) of the Z-axis transmission assembly (6) is fixedly installed at the center of the outer side end face of the transmission backing plate (72) through a screw.

6. The special machine for welding the tire crushing roller as claimed in claim 1, wherein the top and the end face of the moving frame (4) are both provided with an X-axis slide rail by screws, an X-axis slide carriage (75) is connected with the X-axis slide rail in a sliding manner, the side end face of the mounting back plate (71) is provided with two Z-axis slide rails by screws, a Z-axis slide carriage (73) is connected with the Z-axis slide rails in a sliding manner, the side end face of the supporting rib plate (76) is provided with two Y-axis slide rails by screws, and the Y-axis slide carriage (78) is connected with the Y-axis slide rails in a sliding manner.

Technical Field

The invention relates to the field of crushing roller welding equipment, in particular to a special machine for welding a tire crushing roller.

Background

The surface of the crushing roller is damaged after the old tire crushing roller of the rubber reclaimed material processing factory works for a long time, the factory mainly repairs the old tire crushing roller by manual welding for a long time, the workload is too large, needs about half a month for the crushing roller, the labor intensity is high, the welding quality is poor, the appearance is not attractive, the weight of the crushing roller is heavier, dead weight of the crushing roller is 3 tons, a large amount of workload for dismounting and mounting is needed during dismounting, and the dismounting is long, so that the design of a special welding machine for the tire crushing roller is necessary.

Disclosure of Invention

The invention aims to provide a special welding machine for a tire crushing roller, which has the advantages of simple operation, compact structure, no need of too much welding experience and convenient operation, can weld different positions of the crushing roller by adjusting the position of a water-cooling welding gun during welding, has two functions, namely repairing of uneven pits, welding of surface convex ribs, uniform and attractive appearance of the welded crushing roller and high welding quality, can weld the roller without detaching the roller from crushing equipment, greatly reduces the labor intensity of workers and effectively shortens the operation time.

The purpose of the invention can be realized by the following technical scheme:

the special welding machine for the tire crushing roller comprises a th welding seat, an X-axis transmission component, a fixed wallboard, a movable frame, a Y-axis transmission component, a Z-axis transmission component, a displacement component, a water-cooling welding gun, a wire feeder, a control box and a second welding seat, wherein the fixed wallboards are fixedly installed on the top end faces of the th welding seat and the second welding seat through bolts, the X-axis transmission component is arranged on the side of the end face of the top fixed wallboard of the th welding seat, the movable frame is fixedly installed on the inner side end face of the fixed wallboard through bolts, the displacement component is arranged on the outer side of the movable frame, the Z-axis transmission component and the wire feeder are arranged on the top of the displacement component, and the Y-axis transmission component and the water-cooling welding gun are arranged at;

the displacement subassembly is including installation backplate, transmission backing plate, Z axle slide, third transmission backing plate, X axle slide, support rib plate, second transmission backing plate and Y axle slide, the installation backplate is located the outside of removal frame, the inboard of installation backplate is provided with transmission backing plate, side end face both ends of transmission backing plate have a plurality of Z axle slide through the screw mounting, another side end face of transmission backing plate has the third transmission backing plate through screw fixed mounting, and the wire feeder passes through screw fixed mounting at the top terminal surface of third transmission backing plate, a plurality of X axle slide is installed through the screw at the inboard both ends of third transmission backing plate, the bottom end of installation backplate has the support rib plate through screw fixed mounting, the outside of support rib plate is provided with the second transmission backing plate, and water-cooling welder passes through screw fixed mounting in the terminal surface side of second transmission backing plate, a plurality of Y axle slide is installed through the screw at the inboard terminal surface both ends of second transmission backing plate.

According to the scheme of the invention at step , the control box is fixedly installed on the end face of the welding seat through a screw.

According to the scheme of step , wear pads are fixedly mounted on the end faces of the bottoms of the welding seat and the second welding seat through screws.

According to the scheme of , the X-axis transmission assembly, the Y-axis transmission assembly and the Z-axis transmission assembly are all composed of transmission motors, threaded shafts and threaded seats, the transmission motors of the X-axis transmission assembly are fixedly installed on the end face side of the top fixing wall plate of the welding seat through bolts, the transmission motors of the Y-axis transmission assembly are fixedly installed in the center of the top end face of the installation back plate through bolts, the transmission motors of the Z-axis transmission assembly are fixedly installed on the end face of the side of the installation back plate through bolts, the motor shafts at the ends of the transmission motors are provided with the threaded shafts through couplers, and the ends of the threaded shafts are provided with the threaded seats in a plugging mode through threaded connection.

According to the scheme of the invention in step , the threaded seat of the X-axis transmission assembly is fixedly installed in the center of the inner side end face of the third transmission backing plate through a screw, the threaded seat of the Y-axis transmission assembly is fixedly installed in the center of the inner side end face of the second transmission backing plate through a screw, and the threaded seat of the Z-axis transmission assembly is fixedly installed in the center of the outer side end face of the transmission backing plate through a screw.

According to the scheme of , the top and the end face of the moving frame are provided with X-axis slide rails through screws, the X-axis slide rail is connected with the X-axis slide rails in a sliding manner, the end face of the side of the mounting back plate is fixedly provided with two Z-axis slide rails through screws, the Z-axis slide rail is connected with the Z-axis slide rails in a sliding manner, the end face of the side of the supporting rib plate is fixedly provided with two Y-axis slide rails through screws, and the Y-axis slide rail is connected with the Y-axis slide rails in a sliding manner.

The special welding machine for the tire crushing roller has the advantages that the special welding machine is simple to operate, compact in structure, convenient to operate, capable of welding different positions of the crushing roller by adjusting the position of a water-cooling welding gun during welding, and has two functions, is used for repairing uneven pits, is used for welding convex ribs on the surface, the welded crushing roller is uniform and attractive in appearance and high in welding quality, meanwhile, the roller to be welded can be welded without being detached from crushing equipment, labor intensity of workers is greatly reduced, and operation time is effectively shortened.

Drawings

To facilitate understanding by those skilled in the art, the present invention will be further described in conjunction with the accompanying drawings.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of a Z-axis transmission assembly of the present invention;

FIG. 3 is a schematic view of the displacement assembly of the present invention;

FIG. 4 is an exploded view of the displacement assembly of the present invention;

in the drawing, the welding machine comprises a No. 1 welding seat, a No. welding seat, a No. 2X-axis transmission component, a No. 3 fixed wall plate, a No. 4 moving frame, a No. 5Y-axis transmission component, a No. 6Z-axis transmission component, a No. 7 displacement component, a No. 8 water-cooled welding gun, a No. 9 wire feeder, a No. 10 control box, a No. 11 second welding seat, a No. 61 transmission motor, a No. 62 threaded shaft, a No. 63 threaded seat, a No. 71 mounting back plate, a No. 72 transmission backing plate, a No. transmission backing plate, a No. 73Z-axis sliding seat, a No. 74 third transmission backing plate, a No. 75X-axis sliding seat, a No..

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the following embodiments, and it is to be understood that the described embodiments are only a partial embodiment , rather than a complete embodiment.

As shown in FIGS. 1-4, the special tire crushing roller welding machine comprises a welding seat 1, an X-axis transmission assembly 2, a fixed wall plate 3, a moving frame 4, a Y-axis transmission assembly 5, a Z-axis transmission assembly 6, a displacement assembly 7, a water-cooled welding gun 8, a wire feeder 9, a control box 10 and a second welding seat 11, a control box 10 is fixedly installed on the end face of the welding seat 1 through screws so as to facilitate electric control, wear pads are fixedly installed on the bottom end faces of the 0 welding seat 1 and the second welding seat 11 through screws so as to improve the wear resistance of the welding seat 1 and the second welding seat 11, a fixed wall plate 3 is fixedly installed on the top end faces of the welding seat 1 and the second welding seat 11 through bolts, an X-axis transmission assembly 2 is fixedly installed on the end face of the sliding slide rail 62, a Y-axis transmission assembly 2 through screws, a screw mounting end face of a Y-axis transmission assembly 54, a screw mounting plate 74 is installed on the center screw mounting end face of a sliding rail 5, a sliding shaft mounting plate 70, a sliding plate 70 is installed on the sliding seat 5, a sliding plate 5 is installed on a sliding plate 5, a sliding plate 5 shaft mounting plate 5, a sliding plate mounting plate.

The working principle of the invention is that when in use, a worker only needs to install the device at the position of a welding roller needing to be welded and repaired, the -th welding seat 1 and the second welding seat 11 are supported by a wear pad, so that the -th welding seat 1 and the second welding seat 11 can have good structural stability, after the control box 10 is connected with an external power supply, the X-axis transmission assembly 2, the Y-axis transmission assembly 5 and the Z-axis transmission assembly 6 drive the displacement assembly 7 to move, so that the position of the water-cooling welding gun 8 can be adjusted to a welding position, in the X-axis direction, the transmission motor 61 on the side of the fixed wall plate 3 works, the threaded seat 63 can move by the thread rotation of the threaded shaft 62 inside the threaded seat 63 on the inner side of the third transmission cushion plate 74, so that the X-axis sliding seat 75 slides on the X-axis sliding rail on the outer side of the moving frame 4, so that the third transmission cushion plate 74 can be pulled or pushed, in the Z-axis direction, the transmission motor 61 on the top of the installed backboard 71 is installed, the side, the threaded seat drives the threaded seat 72 on the inner side of the threaded seat 72, so that the water-cooling wire feeder can move, so that the threaded seat 72 can move, the water-cooling welding gun can move, so that the threaded seat 56 can move, and the wire feeding machine can move, so that the threaded seat 72 can move, the water-cooling wire feeding machine can move the wire feeding machine can move, and the wire feeding machine can move the wire carrier 72, and the wire carrier 72, and the wire carrier can move.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.