阅读说明：本技术 一种针对光伏组件边框的自动撕膜装置 (automatic film tearing device for photovoltaic module frame ) 是由 不公告发明人 于 2019-09-26 设计创作，主要内容包括：本发明公开了一种针对光伏组件边框的自动撕膜装置,涉及光伏技术领域,包括抬升机构、移动机构、起边机构和撕膜机构,抬升机构设置在移动机构旁侧,移动机构放置在地面上,撕膜机构和起边机构并排设置且起边机构和撕膜机构间的距离不变,起边机构完成动作后撕膜机构开始工作。本发明的有益效果是：设置有起边机构和撕膜机构以及抬升机构,通过抬升机构的设置可以将光伏组件从传输带上顶起同时可以带动光伏组件转动,便于起边机构和撕膜机构对光伏组件不同边的边框进行操作,通过起边机构的设置可以将膜的一端和光伏组件边框分离后翘起,便于撕膜机构对膜进行夹持,通过撕膜机构的设置代替了人工撕膜的动作,增加了撕膜的效率。(The invention discloses automatic film tearing devices for photovoltaic module frames, which relate to the technical field of photovoltaics and comprise a lifting mechanism, a moving mechanism, an edge-lifting mechanism and a film tearing mechanism, wherein the lifting mechanism is arranged beside the moving mechanism, the moving mechanism is placed on the ground, the film tearing mechanism and the edge-lifting mechanism are arranged side by side, the distance between the edge-lifting mechanism and the film tearing mechanism is unchanged, and the film tearing mechanism starts to work after the edge-lifting mechanism finishes acting.)

The automatic film tearing device for the photovoltaic module frame is characterized by comprising a lifting mechanism (1), a moving mechanism (2), a side tearing mechanism (3) and a film tearing mechanism (4), wherein the lifting mechanism (1) is arranged beside the moving mechanism (2), a photovoltaic module (5) is placed on the lifting mechanism (1), the moving mechanism (2) is placed on the ground, the side tearing mechanism (3) is connected with the moving mechanism (2) in a sliding mode, the film tearing mechanism (4) is connected with the side tearing mechanism (3) in a side-by-side mode, the side tearing mechanism (3) is connected with the film tearing mechanism (4) in a side-by-side mode, the distance between the side tearing mechanism (3) and the film tearing mechanism (4) is unchanged when the side tearing mechanism (3) moves relative to the moving mechanism (2), and the film tearing mechanism (4) acts after the side tearing mechanism (3) completes the action.

2. The automatic film tearing device for photovoltaic module borders according to claim 1, wherein the edge lifting mechanism (3) comprises a lifting frame (301), an electric lifting cylinder (302) and a friction mechanism (303), the lifting frame (301) can move along with the moving mechanism (2), the electric lifting cylinder (302) is fixed above the lifting frame (301), a piston rod of the electric lifting cylinder (302) is connected with the friction mechanism (303), the friction mechanism (303) is connected with the lifting frame (301) in a sliding manner, and the electric lifting cylinder (302) acts to drive the friction mechanism (303) to move.

3. The automatic film tearing device for the photovoltaic module frame is characterized in that the friction mechanism (303) comprises a support (3031), a friction motor (3032), a friction roller (3033) and friction strips (3034), the support (3031) is sleeved on the lifting frame (301), the friction motor (3032) is fixed on the support (3031), the friction roller (3033) is installed on an output shaft of the friction motor (3032), the friction strips (3034) are provided in plurality, and the friction strips (3034) are uniformly arranged along the side surfaces of the friction roller (3033).

4. automatic film tearing device for photovoltaic module frame according to claim 3, wherein the rubbing roller (3033) and the rubbing strip (3034) are bonded, the rubbing roller (3033) is made of plastic, the rubbing strip (3034) is made of rubber, and the length of the rubbing strip (3034) is more than twice the width of the rubbing strip (3034).

5. automatic film tearing device for photovoltaic module frames according to claim 1, wherein the film tearing mechanism (4) comprises a fixing plate (401), a clamping electric cylinder (402), a clamping head (403) and a supporting pad (404), the fixing plate (401) is fixed on the moving mechanism (2), the fixing plate (401) moves along with the moving mechanism (2), the clamping electric cylinder (402) is installed on the fixing plate (401), the clamping head (403) is fixed on the clamping electric cylinder (402), and the supporting pad (404) is fixed below the clamping head (403).

6. The automatic film tearing device for the photovoltaic module border is characterized in that the clip head (403) is composed of two semi-cylinders, and the clip head (403) is made of hard rubber.

7. The automatic film tearing device for photovoltaic module borders according to claim 1, wherein the supporting pad (404) comprises a cambered cushion block (4041) and a cushion layer (4042), the cambered cushion block (4041) is made of metal, the cushion layer (4042) is made of a rubber pad with a smooth surface, and the cushion layer (4042) is bonded with the cambered cushion block (4041).

8. The automatic film tearing device for photovoltaic module borders according to claim 1, wherein the moving mechanism (2) comprises a base (201), an electric pushing cylinder (202), a sliding rail (203), a screw rod sliding table (204) and a waste box (205), the electric pushing cylinder (202) is fixed to the top of the base (201), the bottom of the sliding rail (203) is connected with the top of the base (201) in a sliding mode, a piston rod of the electric pushing cylinder (202) is connected with the side face of the sliding rail (203), the screw rod sliding table (204) is arranged on the side of the sliding rail (203), and the waste box (205) is arranged below the end of the sliding rail (203).

9. automatic film tearing device for photovoltaic module borders according to claim 8, characterized in that the lifting mechanism (1) comprises a lifting rod (101), a rotating motor (102) and a rotating tray (103), the rotating tray (103) is fixed on the output shaft of the rotating motor (102), and the lifting rod (101) is arranged below the rotating motor (102).

Technical Field

The invention relates to the technical field of photovoltaics, in particular to automatic film tearing devices for photovoltaic module frames.

Background

After the photovoltaic module finished product equipment was accomplished, flow in last washing assembly lines, need set up the static protection film that the staff torn the four corners frame (the protection film comes along with raw and other materials), angle that need artifical grasping the protection film when tearing the film then tears the protection film off, and stack the other clearance of being not convenient for of and collect after the protection film tears simultaneously by the protection film on the four corners frame of photovoltaic module, need tear the protection film on every frame in proper order, the operation is complicated, the labor demand has been increased, and operating time is long, the work efficiency is low, stack after the protection film tears simultaneously.

Disclosure of Invention

The invention aims to provide automatic film tearing devices for photovoltaic module frames, and aims to solve the problems that in the prior art, the four corner frames of a photovoltaic module are manually torn, the operation is complex, the time is long, the efficiency is low, and waste materials are inconvenient to collect.

The invention provides an automatic film tearing device for a photovoltaic module frame, which comprises a lifting mechanism, a moving mechanism, an edge lifting mechanism and a film tearing mechanism, wherein the lifting mechanism is arranged beside the moving mechanism, a photovoltaic module is placed on the lifting mechanism, the moving mechanism is placed on the ground, the edge lifting mechanism is in sliding connection with the moving mechanism, the film tearing mechanism and the edge lifting mechanism are arranged side by side, when the edge lifting mechanism and the film tearing mechanism move relative to the moving mechanism, the distance between the edge lifting mechanism and the film tearing mechanism is unchanged, and the film tearing mechanism starts to work after the edge lifting mechanism finishes action.

, the edge lifting mechanism comprises a lifting frame, a lifting electric cylinder and a friction mechanism, the lifting frame can move along with the moving mechanism, the lifting electric cylinder is fixed above the lifting frame, a piston rod of the lifting electric cylinder is connected with the friction mechanism, the friction mechanism is connected with the lifting frame in a sliding manner, and the lifting electric cylinder acts to drive the friction mechanism to move.

, the friction mechanism comprises a support, a friction motor, a friction roller and a friction strip, the support is sleeved on the lifting frame, the friction motor is fixed on the support, the friction roller is installed on an output shaft of the friction motor, the friction strip is provided with a plurality of friction strips, and the friction strips are arranged on the side face of the friction roller uniformly.

, the rubbing roller is adhered to the rubbing strip, the rubbing roller is made of plastic, the rubbing strip is made of rubber, and the length of the rubbing strip is more than twice the width of the rubbing strip.

, the film tearing mechanism comprises a fixed plate, a clamping electric cylinder, a chuck and a supporting pad, the fixed plate is fixed on the moving mechanism, the fixed plate moves at any time, the clamping electric cylinder is installed on the fixed plate, the chuck is fixed on the clamping electric cylinder, and the supporting pad is fixed below the chuck.

And , the chuck consists of two semi-cylinders and is made of hard rubber.

, the support pad comprises an arc cushion block and a cushion layer, the arc cushion block is made of metal, the cushion layer is made of a rubber pad with a smooth surface, and the cushion layer is bonded with the arc cushion block.

, the moving mechanism comprises a base, an electric pushing cylinder, a sliding rail, a screw rod sliding table and a waste bin, the electric pushing cylinder is fixed to the top of the base, the bottom of the sliding rail is connected with the top of the base in a sliding manner, a piston rod of the electric pushing cylinder is connected with the side face of the sliding rail in a sliding manner, the screw rod sliding table is arranged on the side of the sliding rail , and the waste bin is arranged below the end of the sliding rail .

, the lifting mechanism comprises a lifting rod, a rotating motor and a rotating tray, the rotating tray is fixed on an output shaft of the rotating motor, and the lifting rod is arranged below the rotating motor.

Compared with the prior art, the invention has the beneficial effects that:

be provided with limit mechanism and dyestripping mechanism and lifting mechanism, can drive photovoltaic module and rotate simultaneously with photovoltaic module jack-up from the conveyer belt through the setting of lifting mechanism, be convenient for limit mechanism and dyestripping mechanism operate the frame on the different limits of photovoltaic module, set up through limit mechanism and can be with end and the perk of photovoltaic module frame after-separating of membrane, the dyestripping mechanism of being convenient for carries out the centre gripping to the membrane, the action of artifical dyestripping has been replaced through setting up of dyestripping mechanism, the efficiency of dyestripping has been increased, simultaneously after the dyestripping is accomplished, dyestripping mechanism loosens the membrane, make membrane system drop in the dump bin of dyestripping mechanism below, be convenient for to carry out collection processing to the dyestripping.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic front structural view of an edge-starting mechanism and a film tearing mechanism;

FIG. 3 is a schematic view of the back structure of the edge-forming mechanism and the film tearing mechanism;

FIG. 4 is a schematic view of the construction of the friction roller and the back-up pad;

FIG. 5 is a schematic structural view of a moving mechanism;

fig. 6 is a schematic structural view of the lifting mechanism.

Reference numerals:

the device comprises a lifting mechanism 1, a moving mechanism 2, an edge lifting mechanism 3, a film tearing mechanism 4, a photovoltaic assembly 5, a lifting frame 301, a lifting electric cylinder 302, a friction mechanism 303, a support 3031, a friction motor 3032, a friction roller 3033, a friction strip 3034, a fixing plate 401, a clamping electric cylinder 402, a chuck 403, a supporting pad 404, an arc cushion block 4041, a cushion layer 4042, a base 201, a pushing electric cylinder 202, a sliding rail 203, a screw rod sliding table 204, a waste bin 205, a lifting rod 101, a rotating motor 102 and a rotating tray 103.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiment is a partial embodiment, but not a complete embodiment, of the present invention .

The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are used to mean, for example, either fixedly or removably connected or physically connected, mechanically or electrically connected, directly or indirectly connected through intervening media, or both elements may be interconnected.

As shown in fig. 1 to 6, an embodiment of the present invention provides kinds of automatic film tearing devices for a photovoltaic module frame, including a lifting mechanism 1, a moving mechanism 2, a tearing mechanism 3 and a film tearing mechanism 4, where the lifting mechanism 1 is disposed beside the moving mechanism 2, a photovoltaic module 5 is disposed on the lifting mechanism 1, the moving mechanism 2 is disposed on the ground, the tearing mechanism 4 is slidably connected to the moving mechanism 2, the tearing mechanism 4 and the tearing mechanism 3 are disposed side by side, and when the lifting mechanism 3 and the film tearing mechanism 4 move relative to the moving mechanism 2, a distance between the lifting mechanism 3 and the film tearing mechanism 4 is unchanged, the film tearing mechanism 4 starts to operate after the film tearing mechanism 3 completes an operation, when a film is torn on the photovoltaic module 5 frame, the photovoltaic module 5 is firstly lifted from a production line by the lifting mechanism 1, and then the lifting mechanism 3 and the film tearing mechanism 4 are delivered to a position where the film tearing mechanism 4 is located in comparison with the production line, the tearing mechanism 4 lifts the photovoltaic module 5 and separates the photovoltaic module 5 from the frame by the frame, and the frame 3, and the film tearing mechanism can separate the photovoltaic module 5 from the frame by the frame through the edge and the frame.

The edge lifting mechanism 3 comprises a lifting frame 301, a lifting electric cylinder 302 and a friction mechanism 303, wherein the lifting frame 301 can move along with the moving mechanism 2, the lifting electric cylinder 302 is fixed above the lifting frame 301, a piston rod of the lifting electric cylinder 302 is connected with the friction mechanism 303, the friction mechanism 303 is connected with the lifting frame 301 in a sliding manner, the lifting electric cylinder 302 acts to drive the friction mechanism 303 to move, when a film on the frame of the photovoltaic assembly 5 needs to be separated, the friction mechanism 303 is driven to move along the lifting frame 301 through the action of the lifting electric cylinder 302, so that the friction mechanism 303 is abutted against the frame of the photovoltaic assembly 5, the friction mechanism 303 and the film on the frame of the photovoltaic assembly 5 rub against each other, the film is separated from the frame of the photovoltaic assembly 5 and then tilted to be at a fixed height, and the film is conveniently positioned and clamped by a subsequent film tearing mechanism 4 to separate the film from the photovoltaic frame assembly.

The friction mechanism 303 comprises a support 3031, a friction motor 3032, a friction roller 3033 and friction strips 3034, wherein the support 3031 is sleeved on the lifting frame 301, the friction motor 3032 is fixed on the support 3031, the friction roller 3033 is mounted on an output shaft of the friction motor 3032, a plurality of friction strips 3034 are arranged, and the plurality of friction strips 3034 are uniformly arranged along the side surfaces of the friction roller 3033. When the friction mechanism 303 works, the friction roller 3033 is driven to rotate through the friction motor 3032 for the first phase, the friction is carried out through the friction strip 3034 and the frame of the photovoltaic module 5, the film on the frame of the photovoltaic module 5 is driven to move through friction force, and the film is heated and deformed by heat generated by friction, so that the film and the frame of the photovoltaic module 5 can be separated conveniently.

The friction roller 3033 and the friction strip 3034 are bonded, the friction roller 3033 is made of plastic, the friction strip 3034 is made of rubber, and the length of the friction strip 3034 is more than twice of the width of the friction strip 3034. The friction strip 3034 is made of rubber, so that the rubber strip can deform, the friction strip 3034 can deform after contacting the frame of the photovoltaic module 5, meanwhile, the length of the friction strip 3034 is more than twice the width of the friction strip 3034, when the friction roller 3033 rotates, the friction strip 3034 can tilt, so that pressure is generated on a film on the photovoltaic module 5, the friction force between the friction strip 3034 and the film is increased, and the film is conveniently separated from the frame of the photovoltaic module 5.

The film tearing mechanism 4 comprises a fixing plate 401, a clamping electric cylinder 402, a chuck 403 and a supporting pad 404, wherein the fixing plate 401 is fixed on the moving mechanism 2, the fixing plate 401 moves along with the moving mechanism 2, the clamping electric cylinder 402 is installed on the fixing plate 401, the chuck 403 is fixed on the clamping electric cylinder 402, and the supporting pad 404 is fixed below the chuck 403. when the edge starting mechanism 3 separates the end of the film from the frame of the photovoltaic assembly 5, the end of the film tilts, the supporting pad 404 positions the position of the film tearing mechanism 4 at the moment, so that the supporting pad 404 props against the frame of the photovoltaic assembly 5, the clamping electric cylinder 402 acts to drive the chuck to act, after the film is clamped by the chuck 403, the moving mechanism 2 drives the film tearing mechanism 4 to move along the frame direction of the photovoltaic assembly 5, the film is separated from the frame of the photovoltaic assembly 5, the film tearing mechanism 4 is arranged to replace manual film tearing, and automatic positioning and clamping during film tearing are realized.

The clamp 403 of the present invention is composed of two half cylinders, and the clamp 403 is made of hard rubber. The setting of semicylinder structure for the clamp is when pressing from both sides the membrane perk part, and the outside circular arc structure of chuck 403 can prevent that chuck 403 from blockking the membrane, hinders between the membrane gets into two semicylinders, and while stereoplasm rubber has increased frictional force between chuck 403 and the membrane simultaneously, also can make chuck 403 press from both sides the laminating inseparabler after pressing from both sides tightly, prevents to drop at dyestripping in-process chuck 403 and membrane.

The supporting pad 404 comprises an arc cushion block 4041 and a cushion layer 4042, the arc cushion block 4041 is made of metal, the cushion layer 4042 is made of a rubber pad with a smooth surface, the cushion layer 4042 is bonded with the arc cushion block 4041, the supporting pad 404 is formed by matching the arc cushion block 4041 and the cushion layer 4042, can support the frame of the photovoltaic assembly 5 through the arc cushion block 4041, the supporting pad 404 can smoothly move below the frame of the photovoltaic assembly 5 due to the arrangement of the arc surface, meanwhile, due to the arrangement of the rubber pad with the smooth surface, scratching of the photovoltaic assembly 5 can be avoided, friction between the supporting pad 404 and the frame of the photovoltaic assembly 5 is reduced, and the supporting pad 404 can conveniently move along the frame of the photovoltaic assembly 5.

The moving mechanism 2 comprises a base 201, an electric pushing cylinder 202, a sliding rail 203, a screw rod sliding table 204 and a waste material box 205, wherein the electric pushing cylinder 202 is fixed to the top of the base 201, the bottom of the sliding rail 203 is connected with the top of the base 201 in a sliding mode, a piston rod of the electric pushing cylinder 202 is connected with the side face of the sliding rail 203, the screw rod sliding table 204 is arranged on the side of the sliding rail 203 , and the waste material box 205 is arranged below the end of the sliding rail 203 . when the moving mechanism 2 works, the edge lifting mechanism 3 and the film tearing mechanism 4 are conveyed to the side of a frame of a photovoltaic assembly 5 through the electric supporting and conveying cylinder, then the edge lifting mechanism 3 and the film tearing mechanism 4 can move along the direction of the frame of the photovoltaic assembly 5 to separate a film from the frame of the photovoltaic assembly 5, after the film is completely separated from the photovoltaic assembly 5, the film is loosened by the film tearing mechanism 4, and the film falls into the waste material box 205 below under the action of gravity, so.

The lifting mechanism 1 comprises a lifting rod 101, a rotating motor 102 and a rotating tray 103, wherein the rotating tray 103 is fixed on an output shaft of the rotating motor 102, the lifting rod 101 is arranged below the rotating motor 102, when the frame of the photovoltaic module 5 is subjected to film removal, as the photovoltaic module 5 is of a quadrilateral structure, each edge needs to be subjected to film removal, after the edges of the frame of the photovoltaic module 5 are subjected to film removal, the rotating tray 103 is driven by the rotating motor 102 to rotate, so that different changes of the frame of the photovoltaic module 5 are aligned to the edge starting mechanism 3 and the film removing mechanism 4, and the films can be conveniently removed from different edges of the frame of the photovoltaic module 5.

The working principle of the invention is that when tearing a film on a frame of a photovoltaic assembly 5, firstly, the photovoltaic assembly 5 is lifted from a production line through a lifting mechanism 1, then a moving mechanism 2 sends a side lifting mechanism 3 and a film tearing mechanism 4 to a frame of the photovoltaic assembly 5, the bottoms of the film tearing mechanism 4 and the side lifting mechanism 3 are abutted against the bottom of the frame of the photovoltaic assembly 5, the side lifting mechanism 3 separates a film on the frame of the photovoltaic assembly 5 from the frame, when the side lifting mechanism 3 works, a lifting electric cylinder 302 acts to drive a friction mechanism 303 to move along a lifting frame 301, so that the friction mechanism 303 is abutted against the frame of the photovoltaic assembly 5, the friction mechanism 303 and the film on the frame of the photovoltaic assembly 5 rub against each other to enable the film to be raised to for a fixed height after separating the film from the frame of the photovoltaic assembly 5, so that the film is positioned and clamped by a subsequent film tearing mechanism 4 to separate the film from the frame of the photovoltaic assembly, then the film is separated from the frame of the photovoltaic assembly 5 through the film tearing mechanism 4, when the side lifting mechanism 3 abuts against the frame of the film and the frame of the photovoltaic assembly 5 to separate from the frame of the photovoltaic assembly 5, the frame is positioned and the frame of the film, the frame of the film tearing mechanism, so that the film can be clamped by the film tearing mechanism 404, the film tearing mechanism, the frame can be lifted film and the frame when the frame of the frame 5 is lifted mechanism, the frame is lifted film is lifted mechanism, the frame is lifted mechanism, the frame is lifted mechanism, the frame of the.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, those skilled in the art will appreciate that; the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.